Wire drawing liquid supply device with circulating cooling and warming functions

Abstract

The present application relates to the technical field of copper wire processing, and discloses a wire drawing liquid supply device with circulating cooling and heating functions, which comprises a liquid tank unit, an isolation piece is arranged in the liquid tank unit, the isolation piece divides the internal space of the liquid tank unit into a precipitation cavity and a discharge cavity, a heat exchange assembly for changing the temperature of the wire drawing liquid is arranged in the liquid tank unit, and the wire drawing liquid flows through the first cavity and the second cavity in sequence. The present application overcomes the problems of the prior art, such as large liquid temperature fluctuation of the cooling system, influence on the stability of continuous production and product quality consistency, and inability to effectively remove extremely fine copper powder and oxidized impurities by rough filtration alone, and the impurities can accelerate the deterioration of the wire drawing liquid and wear the equipment.

Description

Technical Field

[0001] This invention relates to the technical field of copper wire processing, and in particular to a drawing fluid supply device with circulating cooling and heating functions. Background Technology

[0002] During the copper wire drawing process, intense frictional heat and deformation heat are generated between the copper wire and the drawing die, causing the temperature of the drawing fluid to rise sharply. High temperatures not only reduce the lubrication performance and cooling effect of the drawing fluid, accelerate its aging and the formation of mud (mainly composed of copper powder), but also affect the surface quality and dimensional accuracy of the copper wire, and shorten the service life of both the drawing fluid and the drawing die.

[0003] Currently, most copper drawing machines employ simple circulating cooling systems, with the traditional copper drawing lubricant tank being a single unit. This traditional system has the following drawbacks: the heat exchange area of ​​a single-stage tank is limited, especially under high-temperature and high-load conditions, resulting in insufficient cooling and difficulty in stabilizing the drawing fluid temperature within the optimal process range; coarse filtration alone cannot effectively remove extremely fine copper powder and oxide impurities, which accelerate the deterioration of the drawing fluid and wear down the equipment; large temperature fluctuations affect the stability of continuous production and the consistency of product quality; furthermore, traditional open or mixed cooling systems may pose a risk of cooling water seeping into the fluid piping, leading to emulsification and failure of the drawing fluid. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is that the liquid temperature of the existing cooling system fluctuates greatly, which affects the stability of continuous production and the consistency of product quality. Furthermore, coarse filtration alone cannot effectively remove extremely fine copper powder and oxide impurities, which will accelerate the deterioration of the drawing fluid and wear down the equipment.

[0005] The above-mentioned technical problems are solved by the following technical solution: The present invention proposes a drawing fluid supply device with circulating cooling and heating functions, which includes a liquid tank unit, wherein the liquid tank unit is provided with an isolation component, the isolation component separates the internal space of the liquid tank unit to form a sedimentation chamber and a discharge chamber; wherein the liquid tank unit is provided with a heat exchange component for changing the temperature of the drawing fluid, and the drawing fluid flows through the first chamber and the second chamber in sequence.

[0006] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: at least two sets of liquid tank units are arranged side by side, the two sets of liquid tank units being a primary liquid tank and a secondary liquid tank respectively; the isolation components are all fixed in the middle of the primary liquid tank and the secondary liquid tank, and are respectively a primary isolation plate and a secondary isolation plate; the sedimentation chamber and the discharge chamber in the primary liquid tank are respectively a first sedimentation chamber and a first discharge chamber, and the sedimentation chamber and the discharge chamber in the secondary liquid tank are respectively a second sedimentation chamber and a second discharge chamber; wherein, the first discharge chamber and the second sedimentation chamber are connected.

[0007] In a preferred embodiment of the drawing fluid supply device with circulating cooling and heating functions described in this invention: the heat exchange component includes a heating rod, which is fixedly disposed within a primary isolation plate and a secondary isolation plate; the primary isolation plate and the secondary isolation plate have a height difference with the top of the primary liquid tank and the secondary liquid tank, and an overflow port is formed at the top of the primary isolation plate and the secondary isolation plate, the overflow port connecting the first sedimentation chamber and the first discharge chamber, as well as the second sedimentation chamber and the second discharge chamber.

[0008] In a preferred embodiment of the drawing fluid supply device with circulating cooling and heating functions described in this invention: the first discharge chamber and the second sedimentation chamber are connected by a filter pipe; the filter pipe includes a horizontal connecting pipe and a first vertical pipe and a second vertical pipe vertically connected at both ends thereto, the top openings of the first vertical pipe and the second vertical pipe are respectively disposed in the first discharge chamber and the second sedimentation chamber; wherein, the length of the first vertical pipe is greater than the length of the second vertical pipe, and a one-way valve is fixed in the middle of the horizontal connecting pipe.

[0009] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: the heat exchange assembly further includes a cooling tank, cooling pipes and a chiller, the cooling pipes are independently arranged on the circumferential inner walls of the primary liquid tank and the secondary liquid tank; the inlets of both sets of cooling pipes are connected to the liquid inlet pipes, and the outlets are connected to the liquid outlet pipes.

[0010] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: the liquid outlet pipe is also connected to the inlet of the internal pipeline of the refrigeration unit, and a drain pipe is also connected to the outlet of the internal pipeline of the refrigeration unit; a water supply pump is fixed on the cooling box, and a liquid extraction pipe is connected to the inlet of the water supply pump, and the outlet is connected to the liquid inlet pipe.

[0011] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: a partition plate is fixedly provided in the middle of the cooling box, the partition plate separates the internal chambers of the cooling box to form a settling chamber and a draining chamber, the liquid extraction pipe extends below the liquid level of the coolant in the settling chamber, and the liquid draining pipe is located above the liquid level of the coolant in the draining chamber; a connecting hole is provided in the middle of the partition plate.

[0012] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: the bottom of the second discharge chamber of the secondary liquid tank is connected to the lubrication point inside the copper wire drawing machine through a liquid supply pipe; the waste liquid pool of the copper wire drawing machine is connected to the top of the first sedimentation chamber of the primary liquid tank through a liquid return pipe.

[0013] In a preferred embodiment of the wire drawing fluid supply device with circulating cooling and heating functions described in this invention: the height of the outlet of the return pipe is lower than the height of the inlet connected to the waste liquid pool, forming an inclined angle, the angle of which is not less than 5°.

[0014] In a preferred embodiment of the drawing fluid supply device with circulating cooling and heating functions described in this invention: a supply pump is connected to the supply pipe, and a return pump is connected to the return pipe.

[0015] The beneficial effects of this invention are as follows:

[0016] This wire drawing fluid supply device employs a two-stage, series-connected tank design, along with a sedimentation chamber and a discharge chamber separated by an isolation plate, to achieve graded sedimentation and deep filtration of the wire drawing fluid. This effectively reduces copper powder content, improves the cleanliness of the wire drawing fluid, and extends its service life. The heat exchange components integrate cooling and heating functions, with independently arranged cooling pipes increasing the heat exchange area. The temperature controller precisely regulates the temperature to the optimal range of 35℃ to 45℃, adapting to different climates in both northern and southern regions and ensuring production stability. Utilizing the overflow and gravity filtration design based on liquid level differences, coupled with a one-way valve to prevent backflow, the wire drawing fluid can flow smoothly without additional power, saving energy and reducing consumption. The modular maintenance structure allows for independent cleaning of impurities without downtime, improving production continuity. The overall device reduces wire drawing fluid consumption and die wear, improves the surface finish and dimensional consistency of copper wires, and lowers production costs. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments of the present invention will be briefly described below. Obviously, the drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention. Wherein:

[0018] Figure 1 The diagram shows the main working area structure of the drawing fluid supply device with circulating cooling and heating functions.

[0019] Figure 2 The connection diagram of the primary liquid tank and the secondary liquid tank is shown.

[0020] Figure 3 A schematic diagram of the isolation component installation is shown.

[0021] Figure 4 A schematic diagram of the filter tube installation is shown.

[0022] Figure 5 A structural diagram of the heat exchange assembly is shown.

[0023] Figure 6 A schematic diagram showing the connection between the cooling box, cooling pipes, and refrigeration unit is provided.

[0024] Figure 7A schematic diagram showing the connection between the copper wire drawing machine and this device is provided.

[0025] Figure 8 A schematic diagram of the return pipe installation is shown. Detailed Implementation

[0026] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0027] The terminology used in this invention is that which is currently widely used in the art in consideration of the function of the invention; however, these terms may vary according to the intent of those skilled in the art, precedent, or new technology in the art. Furthermore, specific terms may be chosen by the applicant, and in such cases, their detailed meanings will be described in the detailed description of the invention. Therefore, the terms used in this specification should not be construed as simple names, but rather based on their meanings and the overall description of the invention.

[0028] Reference Figures 1-8 This embodiment provides a drawing fluid supply device with circulating cooling and heating functions, which includes a liquid tank unit 100. The liquid tank unit 100 is provided with an isolation member 101, which separates the internal space of the liquid tank unit 100 to form a sedimentation chamber A1 and a discharge chamber A2.

[0029] This partitioned design allows the drawing fluid to first settle impurities in the settling chamber A1 before entering the discharge chamber A2 for further treatment. This can quickly separate large particles of impurities in the drawing fluid, avoid impurities interfering with temperature control and subsequent circulation, effectively improve the cleanliness of the drawing fluid, extend its service life, and the rationally divided chamber structure can adapt to the step-by-step needs of drawing fluid purification and circulation, taking into account both practicality and stability.

[0030] The liquid tank unit 100 is equipped with a heat exchange component 200 for changing the temperature of the drawing fluid. The drawing fluid flows sequentially through the first chamber A1 and the second chamber A2. The heat exchange component 200 can precisely adjust the temperature of the drawing fluid, ensuring that it is always within the optimal process range of 35℃ to 45℃, thus guaranteeing the lubrication and cooling effect and the quality of the copper wire.

[0031] The design of the drawing fluid flowing through two chambers in sequence enables step-by-step processing of "sedimentation + temperature control", which avoids unprecipitated impurities adhering to the surface of the heat exchange components and affecting the heat exchange efficiency. In addition, while ensuring that impurities are fully precipitated, the drawing fluid is uniformly temperature controlled, ensuring that the drawing fluid entering the subsequent circulation is both clean and at a suitable temperature, effectively improving production stability.

[0032] Specifically, at least two sets of liquid tank units 100 are arranged side by side, namely a primary liquid tank 100a and a secondary liquid tank 100b.

[0033] The two-stage series liquid tank design enables graded sedimentation and deep purification of the drawing fluid. The first-stage liquid tank 100a focuses on removing large particulate impurities, while the second-stage liquid tank 100b further traps fine particulate impurities. This dual purification can reduce the copper powder content by more than 50%, significantly improving the cleanliness of the drawing fluid. At the same time, the two-stage liquid tanks can work independently, facilitating maintenance without interrupting production, effectively improving production continuity, and meeting the needs of industrialized mass production.

[0034] Furthermore, the isolation components 101 are fixed in the middle of the primary liquid tank 100a and the secondary liquid tank 100b, respectively, serving as the primary isolation plate 101a and the secondary isolation plate 101b.

[0035] Fixing the isolation plate in the middle of the liquid tank allows the sedimentation chamber A1 and the discharge chamber A2 to form a reasonable volume ratio, ensuring that the sedimentation chamber A1 has enough space for impurities to settle, while the discharge chamber A2 can hold a sufficient amount of clean drawing liquid to meet the circulation requirements.

[0036] Furthermore, the plate-shaped isolation component 101 has a stable structure and good separation effect, which can accurately adapt to the graded treatment requirements of the two-stage liquid tank. At the same time, the isolation plate 101 can serve as the installation carrier for the heating element of the heat exchange component 200, effectively saving the internal space of the liquid tank. Moreover, it is made of corrosion-resistant steel plate and fixed by welding, which can avoid leakage caused by the corrosion of the wire drawing liquid, and further extend the overall service life of the equipment.

[0037] Furthermore, the sedimentation chamber A1 and the discharge chamber A2 in the primary liquid tank 100a are respectively the first sedimentation chamber A11 and the first discharge chamber A21, and the sedimentation chamber A1 and the discharge chamber A2 in the secondary liquid tank 100b are respectively the second sedimentation chamber A12 and the second discharge chamber A22.

[0038] Clearly distinguishing and naming the chambers of the two-stage liquid tank can clearly define the functional boundaries of each chamber, achieve precise positioning of the chamber functions, and ensure that the drawing fluid flows in an orderly manner in the order of "primary sedimentation - primary discharge - secondary sedimentation - secondary discharge". At the same time, it facilitates the targeted cleaning of impurities in each chamber by the staff, reduces the workload of maintenance, improves maintenance efficiency, and also provides convenience for subsequent pipeline connection and system debugging.

[0039] The first discharge chamber A21 is connected to the second sedimentation chamber A12. The connection between the two chambers enables the orderly flow of the drawing liquid between the two liquid tanks, allowing the drawing liquid purified by the first sedimentation to smoothly enter the second liquid tank for further treatment. This avoids the mixing of the clean drawing liquid in the first liquid tank with the untreated impurity-containing drawing liquid, thus ensuring the purification effect.

[0040] Meanwhile, the flow can be completed without additional power, which simplifies the system structure, reduces energy consumption, and ensures that most impurities have been removed from the drawing liquid entering the secondary liquid tank 100b, providing a good foundation for secondary sedimentation and subsequent temperature control, and further improving the overall processing effect.

[0041] The heating element of the heat exchange assembly 200 includes a heating rod 201, which is fixedly installed inside the primary isolation plate 101a and the secondary isolation plate 101b. The heating rod 201 can quickly preheat the drawing fluid, ensuring that the equipment can start smoothly in the low temperature environment of -35℃ in northern winters. At the same time, it can achieve uniform heating of the drawing fluid, maintain its suitable viscosity, effectively expand the application range of the equipment, and adapt to different climate conditions in the north and south. Fixing the heating rod inside the isolation plate, thanks to the advantage of the isolation plate being located in the middle of the liquid tank, can make the heating heat evenly diffuse to the entire liquid tank, avoid local overheating that causes the drawing fluid to age, and balance the heating effect and the service life of the drawing fluid.

[0042] Furthermore, there is a height difference between the primary isolation plate 101a and the secondary isolation plate 101b and the top of the primary liquid tank 100a and the secondary liquid tank 100b, and an overflow port B is formed at the top of the primary isolation plate 101a and the secondary isolation plate 101b. The overflow port B connects the first sedimentation chamber A11 and the first discharge chamber A21, as well as the second sedimentation chamber A12 and the second discharge chamber A22.

[0043] Overflow port B relies on the height difference to form a natural overflow, requiring no additional power. It can achieve flow by relying on the liquid level difference of the drawing fluid itself. This not only avoids the sedimented impurities being agitated again, ensuring sufficient sedimentation, but also further separates impurities floating on the surface during the overflow process, improving the cleanliness of the drawing fluid. At the same time, the structure is simple and easy to maintain, which can effectively reduce the system failure rate and improve the stability and reliability of equipment operation.

[0044] The first discharge chamber A21 and the second sedimentation chamber A12 are connected by a filter tube 102. The filter tube 102 can achieve further filtration during the flow of the drawing liquid, effectively intercepting a small amount of fine particulate impurities remaining in the drawing liquid in the first discharge chamber, and further improving the cleanliness of the drawing liquid. At the same time, as a flow channel for the drawing liquid between the two liquid tanks, its structural design can ensure smooth flow, avoid leakage or stagnation of the drawing liquid, provide a guarantee for the continuous operation of graded purification, and take into account both filtration effect and flow stability.

[0045] The filter tube 102 includes a horizontal connecting tube 102a and a first vertical tube 102b and a second vertical tube 102c that are vertically connected at both ends. The top openings of the first vertical tube 102b and the second vertical tube 102c are respectively located in the first discharge chamber A21 and the second sedimentation chamber A12. The combination structure of "horizontal connecting tube + vertical tube" can realize vertical liquid extraction and horizontal flow of the drawing liquid, effectively prevent impurities at the bottom of the discharge chamber from being sucked into the filter tube, and at the same time facilitate the control of the flow rate of the drawing liquid.

[0046] The design of the top openings of the first vertical pipe 102b and the second vertical pipe 102c allows for priority extraction of clean drawing fluid from the upper part of the discharge chamber, reducing the entry of impurities. At the same time, it facilitates the observation of the flow status of the drawing fluid by the staff, and allows for quick troubleshooting and handling if blockage occurs. The structure is simple and practical, reducing the difficulty of maintenance.

[0047] In this embodiment, the length of the first vertical pipe 102b is greater than that of the second vertical pipe 102c, and a one-way valve 102a-1 is fixed in the middle of the horizontal connecting pipe 102a. The first vertical pipe 102b being longer than the second vertical pipe 102c can form a liquid level difference of 20cm to 25cm. The natural filtration and flow of the drawing liquid can be achieved by relying on gravity, without the need for an additional pump. This can save energy and reduce consumption, and also avoid the agitation of impurities caused by forced drive, ensuring continuous and stable filtration.

[0048] The one-way valve 102a-1 can effectively prevent the drawing fluid in the secondary liquid tank 100b from flowing back to the primary liquid tank 100a, avoiding contamination of the deeply purified drawing fluid, ensuring that the two-stage purification effect is not lost, and the one-way valve has a simple structure and low failure rate, which can further reduce equipment maintenance costs.

[0049] The heat exchange assembly 200 also includes a cooling tank 202, a cooling pipe 203 and a refrigerator 204. The cooling pipe 203 is independently arranged on the circumferential inner wall of the primary liquid tank 100a and the secondary liquid tank 100b.

[0050] The cooling assembly has high overall cooling efficiency, which can quickly cool the high-temperature drawing fluid to the optimal process range of 35℃~45℃, effectively delaying the aging of the drawing fluid. The cooling pipes 203 are independently arranged on the inner wall of the two-stage liquid tank, which can increase the contact area between the cooling pipes 203 and the drawing fluid, realize staged cooling, avoid uneven cooling caused by excessive single-stage cooling load, effectively reduce liquid temperature fluctuation, improve temperature control accuracy, and the independent arrangement of cooling pipes facilitates individual maintenance and replacement, reducing maintenance workload.

[0051] The inlets of both sets of cooling pipes 203 are connected to the liquid inlet pipe 203a, and the outlets are connected to the liquid outlet pipe 203b. This centralized connection method can realize the centralized supply and recovery of cooling water, ensuring that the cooling water flow and pressure in the cooling pipes of the two-stage liquid tanks are consistent, thereby making the cooling effect of the drawing fluid in the two-stage liquid tanks uniform and ensuring the temperature stability of the drawing fluid; at the same time, it can simplify the pipeline connection, reduce the risk of pipeline leakage, provide convenience for system debugging and daily maintenance, and improve the reliability of equipment operation.

[0052] Furthermore, the liquid outlet pipe 203b is also connected to the inlet of the internal pipeline of the chiller 204, and the outlet of the internal pipeline of the chiller 204 is also connected to the drain pipe 204a. The chiller can quickly cool down the cooling water that has heated up after absorbing the heat of the drawing liquid, ensuring that the cooling water always maintains a good cooling effect. Its rated cooling capacity of 30kW can meet the cooling needs under high temperature and high load conditions.

[0053] Meanwhile, this pipeline connection method enables closed-loop recycling of cooling water, eliminating the need for frequent replenishment of new cooling water. This not only saves water resources but also prevents excessively high cooling water temperatures from affecting the temperature control accuracy of the drawing fluid, ensuring stable cooling performance.

[0054] Furthermore, a water supply pump 202a is fixed on the cooling tank 202. The inlet of the water supply pump 202a is connected to a liquid extraction pipe 202a-1, and the outlet is connected to an inlet pipe 203a. The water supply pump 202a provides stable power for the closed-loop circulation of cooling water, ensuring smooth flow of cooling water from the cooling tank 202 to the cooling pipe 203 and the refrigerator 204, and the flow rate is controllable, effectively improving cooling efficiency. The cooperative design of the liquid extraction pipe 202a-1 and the inlet pipe 203a allows the liquid extraction pipe 202a-1 to extend into the interior of the cooling tank 202, fully extracting cooling water and avoiding residual cooling water in the cooling tank 202, further improving the utilization rate of cooling water and balancing power supply and resource conservation.

[0055] The cooling box 202 is divided by a partition plate 202b, which separates the internal chambers of the cooling box 202 to form a stationary chamber B1 and a discharge chamber B2. The liquid extraction pipe 202a-1 extends below the liquid level of the coolant in the stationary chamber B1, and the liquid discharge pipe 204a is located above the liquid level of the coolant in the discharge chamber B2.

[0056] The compartmentalized design allows the cooling water returning from the chiller 204 to first settle in the discharge chamber B2 before flowing into the settling chamber B1 through the connecting hole. This process helps to settle impurities and eliminate air bubbles, effectively purifying the cooling water, preventing impurities from clogging the cooling pipe 203, and extending the service life of the cooling pipe 203. At the same time, eliminating air bubbles can improve the heat exchange efficiency of the cooling pipe 203, ensuring stable cooling performance and providing a guarantee for overall temperature control.

[0057] The partition plate 202b has a connecting hole 202b-1 in the middle. The connecting hole enables the flow of cooling water between the discharge chamber B2 and the stationary chamber B1, allowing the purified cooling water to smoothly enter the stationary chamber B1 for the water supply pump to draw and circulate, ensuring the continuity of cooling water circulation.

[0058] The connecting hole 202b-1 is located in the middle of the partition plate, which can effectively control the flow rate of cooling water and prevent the sedimented impurities from being stirred up again due to excessive flow rate. At the same time, it ensures that the cooling water discharged into the cavity B2 can flow into the settling cavity B1 slowly and evenly, so as to fully realize the sedimentation of impurities and the elimination of air bubbles, and further improve the cleanliness of cooling water.

[0059] Furthermore, the bottom of the second discharge chamber A22 of the secondary liquid tank 100b is connected to the lubrication point inside the copper wire drawing machine 300 via the liquid supply pipe 301. The second discharge chamber A22 is the final chamber after the drawing liquid has completed the classification sedimentation, deep purification and precise temperature control. The drawing liquid at the bottom of it is the cleanest and has the most uniform temperature, and it can effectively prevent floating dust and impurities at the top of the chamber from entering the liquid supply pipe.

[0060] By directly connecting the liquid supply pipe 301 to the lubrication point 300 of the copper wire drawing machine, clean and appropriately temperatured drawing fluid can be precisely supplied to the parts that require lubrication and cooling, directly improving the lubrication and cooling effect during the copper wire drawing process, reducing problems such as scratches on the copper wire surface and dimensional deviations, and effectively improving product quality.

[0061] The waste liquid pool of the copper wire drawing machine 300 is connected to the top of the first sedimentation chamber A11 of the primary liquid tank 100a through the return liquid pipe 302. The return liquid pipe 302 is connected to the top of the first sedimentation chamber A11 of the primary liquid tank 100a, which allows the waste wire drawing liquid to flow slowly into the sedimentation chamber after use, avoiding excessive impact force that agitates the already settled impurities. At the same time, it facilitates the waste wire drawing liquid to settle fully in the sedimentation chamber, laying the foundation for subsequent graded purification.

[0062] The connection design with the waste liquid pool enables rapid recycling of waste drawing liquid, avoiding waste and environmental pollution. At the same time, it allows the waste drawing liquid to enter the purification process in a timely manner, achieving recycling and effectively reducing production costs.

[0063] The height of the outlet of the return pipe 302 is lower than the height of the inlet connected to the waste liquid tank, forming an inclined angle, the angle of which is not less than 5°.

[0064] This inclined design creates a gravity gradient, allowing the waste drawing fluid to flow back by gravity, reducing the power consumption for fluid return. It also effectively prevents copper powder impurities from depositing in the pipeline, thus preventing pipeline blockage. In this embodiment, the inclination angle α is not less than 5°, preferably 5° to 10°, which ensures smooth fluid return, further improves fluid return efficiency, and guarantees the continuity of waste drawing fluid recycling.

[0065] A supply pump 301a is connected to the supply pipe 301, and a return pump 302a is connected to the return pipe 302. The supply pump 301a is a gear pump, which can provide stable supply pressure, ensure uniform supply of liquid to each lubrication point, effectively avoid the decrease in lubrication and cooling effect caused by insufficient supply and unstable pressure, and improve production stability. The return pump 302a can help improve the return efficiency, avoid the problem of insufficient gravity flow and poor return when the waste drawing liquid volume is large or the pipeline is long. Combined with the gravity flow design, it can take into account both energy saving and efficiency, and further improve the system circulation stability.

[0066] In addition, the device is equipped with a temperature controller. The detection end of the temperature controller extends into the second discharge chamber A22 of the secondary liquid tank 100b, and the control end is electrically connected to the heating rod 201 and the refrigerator 204 respectively.

[0067] Furthermore, the temperature controller can monitor the temperature of the drawing fluid in real time and automatically adjust the temperature. When the temperature is higher than 45°C, the chiller 204 is activated to cool the fluid, and when the temperature is lower than 35°C, the heating rod 201 is activated to heat the fluid, ensuring that the temperature of the drawing fluid is always stable within the optimal process range, thereby improving the dimensional accuracy and surface quality of the product.

[0068] The detection end is located in the second discharge chamber A22 of the secondary liquid tank 100b, because this is the final stage before the drawing fluid enters the copper drawing machine 300. Temperature detection is more accurate, and it can also avoid the aging of the drawing fluid and wear of the equipment caused by excessively high or low temperatures, thus extending the service life of the equipment and the drawing fluid.

[0069] Furthermore, drain valves are provided at the bottom of the first sedimentation chamber A11 of the primary liquid tank 100a and the bottom of the second sedimentation chamber A12 of the secondary liquid tank 100b. The design of the drain valves facilitates the targeted cleaning of impurities in each sedimentation chamber by the staff. When copper powder accumulates to 15cm-20cm in the first sedimentation chamber A11, the corresponding inlet valve can be closed and the drain valve opened for separate cleaning. At this time, the system can continue to operate normally relying on the secondary liquid tank 100b without interrupting production. The sediment cleaning cycle of the secondary liquid tank 100b is about three times that of the primary liquid tank 100a. This modular cleaning design can significantly improve maintenance efficiency, reduce maintenance costs, and at the same time avoid excessive accumulation of impurities that may affect the sedimentation effect, ensuring long-term stable operation of the equipment.

[0070] Finally, it should be noted that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of the present invention.

Claims

1. A drawing fluid supply device with circulating cooling and heating functions, characterized in that: include, A liquid tank unit (100) is provided with an isolation member (101) inside the liquid tank unit (100), the isolation member (101) separates the internal space of the liquid tank unit (100) to form a sedimentation chamber (A1) and a discharge chamber (A2). The liquid tank unit (100) is equipped with a heat exchange component (200) for changing the temperature of the drawing liquid, and the drawing liquid flows through the first chamber (A1) and the second chamber (A2) in sequence.

2. The drawing fluid supply device with circulating cooling and heating functions according to claim 1, characterized in that: The liquid tank unit (100) is arranged in at least two sets in parallel, and the two sets of liquid tank units (100) are a primary liquid tank (100a) and a secondary liquid tank (100b). The isolation components (101) are all fixed in the middle of the primary liquid tank (100a) and the secondary liquid tank (100b), and are respectively the primary isolation plate (101a) and the secondary isolation plate (101b). The sedimentation chamber (A1) and discharge chamber (A2) in the primary liquid tank (100a) are respectively the first sedimentation chamber (A11) and the first discharge chamber (A21), and the sedimentation chamber (A1) and discharge chamber (A2) in the secondary liquid tank (100b) are respectively the second sedimentation chamber (A12) and the second discharge chamber (A22). The first discharge chamber (A21) is connected to the second sedimentation chamber (A12).

3. The drawing fluid supply device with circulating cooling and heating functions according to claim 2, characterized in that: The heat exchange assembly (200) includes a heating rod (201), which is fixedly disposed within a primary isolation plate (101a) and a secondary isolation plate (101b); The primary isolation plate (101a) and the secondary isolation plate (101b) have a height difference with the top of the primary liquid tank (100a) and the secondary liquid tank (100b). An overflow port (B) is formed at the top of the primary isolation plate (101a) and the secondary isolation plate (101b). The overflow port (B) connects the first sedimentation chamber (A11) and the first discharge chamber (A21), as well as the second sedimentation chamber (A12) and the second discharge chamber (A22).

4. The drawing fluid supply device with circulating cooling and heating functions according to claim 2 or 3, characterized in that: The first discharge chamber (A21) and the second sedimentation chamber (A12) are connected by a filter tube (102); The filter tube (102) includes a horizontal connecting pipe (102a) and a first vertical pipe (102b) and a second vertical pipe (102c) vertically connected at its two ends. The top openings of the first vertical pipe (102b) and the second vertical pipe (102c) are respectively located in the first discharge chamber (A21) and the second sedimentation chamber (A12). The first vertical pipe (102b) is longer than the second vertical pipe (102c), and a one-way valve (102a-1) is fixed in the middle of the horizontal connecting pipe (102a).

5. The drawing fluid supply device with circulating cooling and heating functions according to claim 2 or 3, characterized in that: The heat exchange assembly (200) also includes a cooling tank (202), cooling pipes (203) and a refrigerator (204), wherein the cooling pipes (203) are independently arranged on the circumferential inner walls of the primary liquid tank (100a) and the secondary liquid tank (100b); The inlets of both sets of cooling pipes (203) are connected to the liquid inlet pipe (203a), and the outlets are connected to the liquid outlet pipe (203b).

6. The drawing fluid supply device with circulating cooling and heating functions according to claim 5, characterized in that: The liquid outlet pipe (203b) is also connected to the inlet of the internal pipeline of the refrigerator (204), and the outlet of the internal pipeline of the refrigerator (204) is also connected to the drain pipe (204a). A water supply pump (202a) is fixed on the cooling tank (202). The inlet of the water supply pump (202a) is connected to a liquid extraction pipe (202a-1), and the outlet is connected to an inlet pipe (203a).

7. The drawing fluid supply device with circulating cooling and heating functions according to claim 6, characterized in that: The cooling box (202) is partially divided by a partition plate (202b), which separates the internal chambers of the cooling box (202) to form a stationary chamber (B1) and a discharge chamber (B2). The liquid extraction pipe (202a-1) extends below the liquid level of the coolant in the stationary chamber (B1), and the liquid discharge pipe (204a) is located above the liquid level of the coolant in the discharge chamber (B2). A connecting hole (202b-1) is provided in the middle of the cavity plate (202b).

8. The drawing fluid supply device with circulating cooling and heating functions according to any one of claims 2, 3, 6 and 7, characterized in that: The bottom of the second discharge chamber (A22) of the secondary liquid tank (100b) is connected to the lubrication point inside the copper wire drawing machine (300) via a liquid supply pipe (301); The waste liquid pool of the copper wire drawing machine (300) is connected to the top of the first sedimentation chamber (A11) of the primary liquid tank (100a) through the return liquid pipe (302).

9. The drawing fluid supply device with circulating cooling and heating functions according to claim 8, characterized in that: The height of the outlet of the return pipe (302) is lower than the height of the inlet connected to the waste liquid pool, forming an inclined angle, the angle of which is not less than 5°.

10. The drawing fluid supply device with circulating cooling and heating functions according to claim 9, characterized in that: A supply pump (301a) is connected to the supply pipe (301), and a return pump (302a) is connected to the return pipe (302).

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