A baked paint forming mechanism for producing a copper material filter keel
By designing a copper filter media keel production equipment with automated positioning, precise guidance, and rapid switching, the problems of inconvenient feeding, unstable conveying, and cumbersome specification switching have been solved, achieving efficient production and high-quality molding of copper filter media keels.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU ZHONGLEI ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2026-03-04
- Publication Date
- 2026-05-29
AI Technical Summary
Existing copper filter material keel production equipment suffers from problems such as inconvenient feeding, unstable conveying, cumbersome specification switching, and low cutting accuracy, making it difficult to meet the needs of large-scale production and processing of multi-specification products.
A baking paint forming mechanism for the production of copper filter material keel was designed, including a feeding mechanism, a conveying mechanism, a shearing mechanism and a quick-change forming mechanism. It adopts a structural design with automated positioning, precise guidance, flexible adjustment and quick switching to realize automated positioning and fixing of rolled copper material, stable conveying, precise shearing and multi-specification forming.
It enables efficient installation and positioning of the drum, stable conveying and precise cutting of copper materials, and rapid specification switching, thereby improving production efficiency and product quality consistency and meeting the needs of diverse product orders.
Smart Images

Figure CN122099883A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of keel production equipment technology, and in particular to a baking paint molding mechanism for producing copper filter material keels. Background Technology
[0002] As a core supporting component in filtration equipment, the forming accuracy, specification adaptability, and production efficiency of copper filter media keels directly affect the overall performance and mass production capacity of the filtration equipment. Currently, most copper filter media keel production equipment on the market suffers from unreasonable structural design and limited functionality, making it difficult to meet the needs of large-scale production and processing of multi-specification products. Traditional equipment often uses manual hoisting and positioning of the drum, which is not only labor-intensive and inefficient, but also lacks sufficient positioning accuracy, easily leading to deviation and wrinkling of the copper material during transport, affecting subsequent forming quality. In the conveying stage, existing conveying mechanisms have poor flexibility in adjusting the wheel spacing, unable to adapt to different sizes of copper material, and lack sufficient conveying stability, easily causing scratches on the copper surface. Furthermore, the forming mechanisms of traditional forming equipment are mostly fixed structures; replacing different specifications of forming components requires stopping the machine for disassembly, reinstallation, and debugging, which is time-consuming and labor-intensive, significantly reducing production efficiency and making it difficult to handle diverse product orders. In addition, some equipment's shearing mechanisms lack precise guiding structures, causing copper material to easily shift during shearing, resulting in uneven cuts and affecting the keel assembly accuracy. In summary, existing copper filter material keel forming equipment suffers from drawbacks such as inconvenient feeding, unstable conveying, cumbersome specification switching, and low cutting accuracy, which restrict the improvement of production efficiency and product quality. There is an urgent need for a paint baking forming mechanism that is structurally reasonable, easy to operate, highly adaptable, and efficient to solve the above problems. Summary of the Invention
[0003] The purpose of this invention is to provide a baking paint forming mechanism for the production of copper filter material keel in order to solve the above-mentioned problems, which solves the problems of inconvenient feeding, unstable conveying, cumbersome specification switching, and low cutting accuracy of existing copper filter material keel forming equipment.
[0004] To address the aforementioned problems, this invention provides a technical solution: a baking paint forming mechanism for producing copper filter material keel, comprising a base, a first outer shell, a feeding mechanism, a first conveying mechanism, a shearing mechanism, a quick-change forming mechanism, a second outer shell, and a second conveying mechanism; the first outer shell is fixedly connected to the upper right side of the base, and the second outer shell is fixedly connected to the upper left side of the base, with several second conveying mechanisms fixedly connected inside the second outer shell; the feeding mechanism is located on the right side inside the first outer shell; the shearing mechanism is fixedly connected to the left side inside the first outer shell; there are two first conveying mechanisms, located on the left and right sides of the shearing mechanism respectively, and both first conveying mechanisms are fixedly connected to the left side inside the first outer shell; there are several quick-change forming mechanisms, arranged horizontally between the first and second outer shells, with their bottoms fixedly connected to the base.
[0005] Preferably, the feeding mechanism includes a lifting and translating mechanism, a drum, a hydraulic cylinder, guide holes, and a shaft; the lifting and translating mechanism is located inside the lower side of the outer casing; there are two guide holes, which are respectively opened on the front and rear front surfaces of the right center inside the outer casing; the hydraulic cylinder is fixedly connected to the outer opening of each of the two guide holes, and the piston rod end of the inner side of the hydraulic cylinder is fixedly connected to the shaft, and the inner side of the shaft is conical; the inner sides of the openings on both sides of the center of the drum are movably connected to the inner and outer sides of the corresponding shafts.
[0006] Preferably, the lifting and translation mechanism includes a transverse base, a lifting groove, a slide groove, a screw, and a motor; the slide groove is formed on the inner bottom surface of the outer casing; the motor is fixedly connected to the lower left side of the outer casing, and the motor is a servo motor or a stepper motor; the screw is movably connected to the center of the slide groove, and the center of the left side of the screw is fixedly connected to the output shaft of the right side of the motor; the transverse base is laterally movably connected to the inside of the slide groove, and the threaded hole in the center of the transverse base is connected to the screw; the upper right side of the transverse base has a lifting groove.
[0007] Preferably, the conveying mechanism includes a mounting housing, an inner groove, a sliding groove, a conveying wheel, a slider, a motor, a motor, a double-ended screw, and a slider. The mounting housing has an inner groove, and sliding grooves are provided on both the front and rear sides of the inner groove. There are two sliders, each movably connected to the corresponding sliding groove on the front side, with a motor fixedly connected to the outside of one slider. The motor is fixedly connected to the upper rear side of the mounting housing, and is either a servo motor or a stepper motor. The double-ended screw is movably connected to the sliding groove on the rear side, with its upper center fixedly connected to the output shaft of the motor. The external threads on both sides of the double-ended screw have opposite directions of rotation. There are two sliders, each movably connected to the corresponding sliding groove on the rear side. The threaded holes in the center of each slider are connected to the corresponding external threads on both sides of the double-ended screw. A conveying wheel is movably connected between each slider and its corresponding slider, with the end center of one conveying wheel fixedly connected to the output shaft of the motor.
[0008] Preferably, the shearing mechanism includes a second mounting housing, a second hydraulic cylinder, a shearing blade, a guide groove, and a guide hole; the second mounting housing has a transverse guide hole in its center; guide grooves are provided at the top and bottom of the guide hole, and the second hydraulic cylinder is fixedly connected inside each guide groove; the piston rod end of the second hydraulic cylinder is fixedly connected to the shearing blade, and the shearing blade is movably connected to the corresponding guide groove; the right side of the guide hole is flared.
[0009] Preferably, the quick-change molding mechanism includes a fixed base, a translation mechanism, a movable base, a molding mechanism, a drive gear, a transmission shaft, and a fourth motor. The fixed base has a translation mechanism on its upper side, and the movable base is fixedly connected to the moving part of the translation mechanism. The movable base has several molding mechanisms of different sizes inside, and the fourth motor is fixedly connected to the upper right side of the movable base. The fourth motor is a servo motor or a stepper motor. The transmission shaft is movably connected to the upper interior of the fixed base. The center of the right side of the transmission shaft is fixedly connected to the output shaft on the left side of the fourth motor. The transmission shaft is fixedly connected to several drive gears on its exterior, and the drive gears are respectively connected to the corresponding molding mechanisms.
[0010] Preferably, the translation mechanism includes a motor five, a slide groove three, a screw two, and a slider three; the motor five is fixedly connected to the right side of the fixed base; the slide groove three is located inside the upper side of the fixed base, and the screw two is movably connected inside the slide groove three, with the center of the right side of the screw two fixedly connected to the output shaft of the motor five; the slider three is laterally movably connected to the inside of the slide groove three, and the threaded hole in the center of the slider three is connected to the screw two, with the top of the slider three fixedly connected to the center of the bottom of the movable base.
[0011] Preferably, the forming mechanism includes a first transmission gear, a first connecting shaft, a first forming pressure roller, a second transmission gear, a second connecting shaft, a second forming pressure roller, and a forming hole; the first connecting shaft is movably connected to the interior of the upper side of the movable seat, the first forming pressure roller is fixedly connected to the exterior of the left side of the first connecting shaft, and the first transmission gear is fixedly connected to the exterior of the right side of the first connecting shaft, and the first transmission gear is connected to the drive gear; the second connecting shaft is movably connected to the interior of the lower side of the movable seat, the second forming pressure roller is fixedly connected to the exterior of the left side of the second connecting shaft, and the second transmission gear is fixedly connected to the exterior of the right side of the second connecting shaft, and the upper side of the second transmission gear is connected to the lower side of the first transmission gear; the forming hole is located between the first forming pressure roller and the second forming pressure roller, and the forming hole is opened on the upper part of the movable seat.
[0012] The beneficial effects of the present invention are: (1) The present invention has the characteristics of reasonable and simple structure, low production cost, convenient installation and complete functions. It achieves automated positioning and fixing of rolled copper material through a dedicated feeding structure, eliminating the need for manual hoisting and positioning, greatly reducing the labor intensity of operators, while improving the installation efficiency and positioning accuracy of the roll, effectively avoiding the problems of deviation and wrinkles in the copper material transportation process, and ensuring the subsequent forming quality.
[0013] (2) The present invention drives the coiled copper material to move and align precisely through a specific translation drive structure. With the synergistic effect of the conical insert shaft and the oil cylinder, the coil can be quickly clamped and fixed. The clamping stability is strong, which can provide a reliable guarantee for subsequent continuous feeding and adapt to the feeding requirements of coiled copper materials of different specifications.
[0014] (3) The present invention adopts a dual conveying mechanism with a specific spacing adjustment structure, which can flexibly adjust the spacing of the conveying wheels to adapt to the conveying needs of copper materials of different sizes. At the same time, the copper material is conveyed smoothly and continuously through friction traction, avoiding scratches on the surface of the copper material, ensuring the integrity and stability of the copper material during the conveying process, and laying the foundation for subsequent cutting and forming processes.
[0015] (4) The cutting mechanism of the present invention is equipped with a precision guiding structure, which can achieve precise guidance during the copper material conveying process. With the upper and lower cutting components, the copper material can be precisely cut with a flat cut without deviation, effectively ensuring the accuracy of the keel length and meeting the product assembly requirements. At the same time, the cutting components can be quickly reset and wait for the next operation, improving the cutting efficiency.
[0016] (5) The present invention, through the combination design of quick-change molding structure and multi-specification molding components, does not require stopping the machine to disassemble and replace molding parts. The target molding components can be quickly switched by translation drive, which can flexibly adapt to the molding requirements of different specifications of keel, greatly shorten the specification switching time, improve production efficiency, and can well cope with diversified product orders.
[0017] (6) The present invention uses a specific gear transmission structure to drive the forming parts to rotate relative to each other, and completes the keel blank processing by extrusion molding. The forming accuracy is high and the consistency is good. At the same time, the various mechanisms work together to realize the full-process automation of copper material feeding, conveying, cutting, forming and subsequent conveying, ensuring stable supply of coil material, smooth transmission of copper material and keel, and precise control of keel length, thus comprehensively improving production efficiency and product consistency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the present invention.
[0019] Figure 2 for Figure 1 A sectional view.
[0020] Figure 3 This is a schematic diagram of the feeding mechanism.
[0021] Figure 4 A schematic diagram of the structure supporting the translation mechanism.
[0022] Figure 5 This is a schematic diagram of the conveying mechanism.
[0023] Figure 6 for Figure 5 A sectional view.
[0024] Figure 7 This is a schematic diagram of the shearing mechanism.
[0025] Figure 8 This is a schematic diagram of the quick-change forming mechanism.
[0026] Figure 9 This is a schematic diagram of the translation mechanism.
[0027] Figure 10 This is a schematic diagram of the forming mechanism.
[0028] 1-Base; 2-Outer shell one; 3-Feeding mechanism; 4-Conveying mechanism one; 5-Shearing mechanism; 6-Quick change forming mechanism; 7-Outer shell two; 8-Conveying mechanism two; 31-Lifting and translating mechanism; 32-Drum; 33-Hydraulic cylinder one; 34-Guide hole; 35-Insertion shaft; 311-Transverse seat; 312-Lifting groove; 313-Slide groove one; 314-Screw one; 315-Motor one; 41-Mounting housing one; 42-Inner groove; 43-Slide groove two; 44-Conveying wheel; 45-Slider one; 46-Motor two; 47-Motor three; 48-Double-headed screw; 4 9-Slider II; 51-Mounting Housing II; 52-Oil Cylinder II; 53-Shearing Blade; 54-Guide Groove Hole; 55-Guide Hole; 61-Fixed Seat; 62-Translation Mechanism; 63-Moving Seat; 64-Forming Mechanism; 65-Drive Gear; 66-Drive Shaft; 67-Motor IV; 621-Motor V; 622-Slide Groove III; 623-Screw II; 624-Slider III; 641-Drive Gear I; 642-Connecting Shaft I; 643-Forming Pressure Roller I; 644-Drive Gear II; 645-Connecting Shaft II; 646-Forming Pressure Roller II; 647-Forming Hole. Detailed Implementation
[0029] like Figure 1 and Figure 2 As shown, this specific embodiment adopts the following technical solution: a baking paint forming mechanism for producing copper filter material keel, including a base 1, an outer shell 2, a feeding mechanism 3, a conveying mechanism 4, a shearing mechanism 5, a quick-change forming mechanism 6, an outer shell 7, and a conveying mechanism 8; the outer shell 2 is fixedly connected to the upper right side of the base 1, and the outer shell 7 is fixedly connected to the upper left side of the base 1, and several conveying mechanisms 8 are fixedly connected inside the outer shell 7; the feeding mechanism 3 is located on the right side inside the outer shell 2; the shearing mechanism 5 is fixedly connected to the left side inside the outer shell 2; there are two conveying mechanisms 4, which are located on the left and right sides of the shearing mechanism 5, and both conveying mechanisms 4 are fixedly connected to the left side inside the outer shell 2; there are several quick-change forming mechanisms 6, which are arranged horizontally and located between the outer shell 2 and the outer shell 7, and the bottom of each quick-change forming mechanism 6 is fixedly connected to the base 1.
[0030] like Figure 3As shown, the feeding mechanism 3 includes a lifting and translating mechanism 31, a drum 32, a hydraulic cylinder 33, guide holes 34, and a shaft 35. The lifting and translating mechanism 31 is located on the lower side inside the outer shell 2. There are two guide holes 34, which are respectively opened on the front and rear front surfaces of the right center inside the outer shell 2. The hydraulic cylinder 33 is fixedly connected to the outer opening of each of the two guide holes 34, and the piston rod end of the inner side of the hydraulic cylinder 33 is fixedly connected to the shaft 35. The inner side of the shaft 35 is conical. The inner sides of the openings on both sides of the center of the drum 32 are movably connected to the inner and outer sides of the corresponding shaft 35.
[0031] like Figure 4 As shown, the lifting and translation mechanism 31 includes a transverse base 311, a lifting groove 312, a sliding groove 313, a screw 314, and a motor 315. The sliding groove 313 is formed on the bottom surface inside the outer shell 2. The motor 315 is fixedly connected to the lower left side of the outer shell 2 and is a servo motor or a stepper motor. The screw 314 is movably connected to the center of the sliding groove 313, and the center of the left side of the screw 314 is fixedly connected to the output shaft on the right side of the motor 315. The transverse base 311 is laterally movably connected to the inside of the sliding groove 313. The threaded hole in the center of the transverse base 311 is connected to the screw 314, and the lifting groove 312 is formed on the upper right side of the transverse base 311.
[0032] like Figure 5 and Figure 6 As shown, the conveying mechanism 4 includes a mounting housing 41, an inner groove 42, a second slide groove 43, a conveying wheel 44, a slider 45, a second motor 46, a third motor 47, a double-ended screw 48, and a second slider 49. The mounting housing 41 has an inner groove 42 inside, and slide grooves 43 are provided on both the front and rear sides of the inner groove 42. There are two sliders 45, each movably connected to the corresponding front slide groove 43. One slider 45 has a motor 46 fixedly connected to its exterior. The third motor 47 is fixedly connected to the upper rear exterior of the mounting housing 41; the third motor 47 is a servo motor or a stepper motor. The double-ended screw 48 is movably connected inside the rear slide groove 43. The upper center of the double-ended screw 48 is fixedly connected to the output shaft of the motor 47. The external threads on both sides of the double-ended screw 48 have opposite directions of rotation. There are two sliders 49, which are movably connected inside the corresponding rear slide groove 43. The threaded holes in the center of the two sliders 49 are connected to the corresponding external threads on both sides of the double-ended screw 48. Each slider 49 is movably connected to a conveyor wheel 44, and the end center of one of the conveyor wheels 44 is fixedly connected to the output shaft of the motor 46.
[0033] like Figure 7As shown, the shearing mechanism 5 includes a second mounting housing 51, a second hydraulic cylinder 52, a shearing blade 53, a guide groove hole 54, and a guide hole 55. The second mounting housing 51 has a transverse guide hole 55 in its center. Guide groove holes 54 are opened at both the upper and lower positions of the guide hole 55, and the second hydraulic cylinder 52 is fixedly connected inside each guide groove hole 54. The piston rod end of the second hydraulic cylinder 52 is fixedly connected to the shearing blade 53, and the shearing blade 53 is movably connected to the corresponding guide groove hole 54. The right side of the guide hole 55 is flared.
[0034] like Figure 8 As shown, the quick-change molding mechanism 6 includes a fixed base 61, a translation mechanism 62, a movable base 63, a molding mechanism 64, a drive gear 65, a transmission shaft 66, and a motor 67. The fixed base 61 is provided with a translation mechanism 62 on its upper side, and the movable base 63 is fixedly connected to the moving part of the translation mechanism 62. The movable base 63 is provided with several molding mechanisms 64 of different sizes inside. The upper right side of the movable base 63 is fixedly connected to a motor 67, which is a servo motor or a stepper motor. The transmission shaft 66 is movably connected to the upper interior of the fixed base 61. The center of the right side of the transmission shaft 66 is fixedly connected to the left output shaft of the motor 67. The transmission shaft 66 is fixedly connected to several drive gears 65 on its exterior, and the drive gears 65 are respectively connected to the corresponding molding mechanisms 64.
[0035] like Figure 9 As shown, the translation mechanism 62 includes a motor 621, a slide groove 622, a screw 623, and a slider 624. The motor 621 is fixedly connected to the right side of the fixed base 61. The slide groove 622 is located inside the upper side of the fixed base 61, and the screw 623 is movably connected inside the slide groove 622. The center of the right side of the screw 623 is fixedly connected to the output shaft of the motor 621. The slider 624 is laterally movably connected to the inside of the slide groove 622. The threaded hole in the center of the slider 624 is connected to the screw 623, and the top of the slider 624 is fixedly connected to the center of the bottom of the movable base 63.
[0036] like Figure 10As shown, the forming mechanism 64 includes a first transmission gear 641, a first connecting shaft 642, a first forming pressure roller 643, a second transmission gear 644, a second connecting shaft 645, a second forming pressure roller 646, and a forming hole 647. The first connecting shaft 642 is movably connected to the upper interior of the movable seat 63. The first forming pressure roller 643 is fixedly connected to the outer left side of the first connecting shaft 642, and the first transmission gear 641 is fixedly connected to the outer right side of the first connecting shaft 642. The first transmission gear 641 is connected to the main... The moving gear 65 is connected; the second connecting shaft 645 is movably connected to the lower interior of the movable seat 63, the second forming pressure roller 646 is fixedly connected to the outer left side of the second connecting shaft 645, and the second transmission gear 644 is fixedly connected to the outer right side of the second connecting shaft 645, and the upper side of the second transmission gear 644 is connected to the lower side of the first transmission gear 641; the forming hole 647 is located between the first forming pressure roller 643 and the second forming pressure roller 646, and the forming hole 647 is opened on the movable seat 63.
[0037] The invention is used in the following ways: It has a reasonable and simple structure, low production cost, convenient installation, and complete functions. In use, the first step is to prepare the material by selecting a coil 32 of copper material according to the required specifications. The operator places the coil 32 into the upper right lifting groove 312 of the horizontal moving seat 311 of the lifting and shifting mechanism 31 in the feeding mechanism 3, completing the initial placement of the coil 32. Then, the lifting and shifting mechanism 31 is started, and the motor 315 (servo motor or stepper motor) is powered on. Its right output shaft drives the screw 314 to rotate smoothly in the slide groove 313. Because the central threaded hole of the horizontal moving seat 311 meshes with the screw 314, and the external part of the horizontal moving seat 311 is laterally connected to the slide groove 313, the screw 314... The rotation is converted into the transverse moving seat 311 moving laterally along the slide groove 313, which in turn drives the drum 32 in the lifting groove 312 to move towards the center of the right side inside the outer shell 2, until the openings on both sides of the center of the drum 32 are aligned with the corresponding guide holes 34. After the drum 32 is in place, the two hydraulic cylinders 33 in the feeding mechanism 3 are activated. The piston rods inside the hydraulic cylinders 33 extend synchronously, pushing the conical insert shafts 35 at their ends to move inward along the guide holes 34. Finally, the inner sides of the two insert shafts 35 are inserted into the openings on both sides of the center of the drum 32, achieving precise positioning and fixation of the drum 32. After the feeding operation is started, the copper coil on the drum 32 is pulled to the left conveying mechanism 4. The two conveying mechanisms 4 are located on the left and right sides of the shearing mechanism 5, respectively, and enter the working state simultaneously. Taking the single-sided conveying mechanism 4 as an example, the motor 3 47 (servo motor or stepper motor) is powered on and rotates, driving the double-headed screw 48, which is movably connected in the slide groove 2 43, to rotate. Since the external threads on both sides of the double-headed screw 48 rotate in opposite directions, and the central threaded holes of the two sliders 2 49 respectively mesh with the external threads on both sides of the double-headed screw 48, the sliders 2 49 move relatively closer along the rear slide groove 2 43, while simultaneously driving the corresponding front slider 1 45 to move relatively closer along the front slide groove 2 43, so that the two conveying wheels 44 clamp the copper material. Then, the motor 2 46 is powered on and rotates, driving one of the conveying wheels 44 to rotate. Through the friction between the two conveying wheels 44 and the copper material, the copper material is pulled along the inner groove 42 of the mounting housing 1 41 to be smoothly conveyed to the left shearing mechanism 5, thus realizing the copper material... With continuous feeding, the copper material is conveyed to the shearing mechanism 5 via the right-side conveyor mechanism 4. It is first precisely guided by the flared structure on the right side of the guide hole 55, smoothly entering the guide hole 55. The shearing mechanism 5 is designed to accommodate the required keel length. When the copper material reaches the preset length, the shearing mechanism 5 is activated, and the hydraulic cylinders 52 in the upper and lower guide slots 54 of the mounting housing 51 are simultaneously activated. The piston rod drives the shearing blades 53 to move rapidly inward along the guide slots 54. The two shearing blades 53 work together to precisely cut the copper material in the guide hole 55. After cutting, the hydraulic cylinders 52 drive the shearing blades 53 to reset, awaiting the next cutting command. Then, according to the required keel specifications, the quick-change forming mechanism 6 starts the switching program, and the motor 621 is powered on and runs.The screw 623 inside the slide groove 622 rotates, and the slider 624 engages with the screw 623 through the central threaded hole, moving laterally along the slide groove 622. This, in turn, moves the movable seat 63 fixed on top of the slider 624, moving the target forming mechanism 64 among several forming mechanisms 64 of different sizes inside the movable seat 63 onto the copper material conveying path, completing the rapid switching of forming specifications. After the forming mechanism 64 is switched, the motor 67 (servo motor or stepper motor) is powered on, driving the transmission shaft 66 to rotate. The drive gear 65 outside the transmission shaft 66 rotates synchronously, driving the meshing transmission gear 641 to rotate. The transmission gear 641 drives the forming pressure roller 643 to rotate through the connecting shaft 642. At the same time, the transmission gear 641 meshes with the lower transmission gear 644, driving the transmission gear 644 and the connecting shaft 645 to rotate in opposite directions. The rotation causes the forming roller 2 646 and forming roller 1 643 to rotate relative to each other. When the copper section passes through the forming hole 647 between forming roller 1 643 and forming roller 2 646, it completes the pre-shaped forming operation under the squeezing action of the two forming rollers, forming a copper filter material keel blank. The formed keel blank is conveyed into the outer shell 2 7. Several conveying mechanisms 2 8 start simultaneously, receiving and pulling the keel blank along the internal path of the outer shell 2 7, sending it to the subsequent painting process or collection station, completing the entire process of single keel forming. During the entire operation, the various mechanisms cooperate with each other. The feeding mechanism 3 ensures a stable supply of coil material, the conveying mechanism 1 4 and conveying mechanism 2 8 realize the smooth transmission of copper material and keel, the shearing mechanism 5 precisely controls the keel length, and the quick-change forming mechanism 6 flexibly adapts to different specifications of production needs, comprehensively improving production efficiency and product consistency.
[0038] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0039] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the present invention. Various changes and modifications can be made to the present invention without departing from its spirit and scope. All such changes and modifications fall within the scope of the present invention as claimed, which is defined by the appended claims and their equivalents.
[0041] The control method of this invention is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this invention is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
Claims
1. A baking paint forming mechanism for producing copper filter material keel, characterized in that: It includes a base (1), outer shell one (2), feeding mechanism (3), conveying mechanism one (4), shearing mechanism (5), quick change forming mechanism (6), outer shell two (7) and conveying mechanism two (8); The base (1) is fixedly connected to the upper right side of the outer shell (2), and the base (1) is fixedly connected to the upper left side of the outer shell (7), and several conveying mechanisms (8) are fixedly connected inside the outer shell (7). The feeding mechanism (3) is located inside the outer shell (2) on the right side; The shearing mechanism (5) is fixedly connected to the left side inside the outer shell (2); There are two conveying mechanisms (4), which are located on the left and right sides of the shearing mechanism (5) respectively. Both conveying mechanisms (4) are fixedly connected to the left side of the outer shell (2). There are several quick-change molding mechanisms (6), which are arranged horizontally and located between the outer shell one (2) and the outer shell two (7). The bottom of each quick-change molding mechanism (6) is fixedly connected to the base (1).
2. The baking paint forming mechanism for producing copper filter material keel according to claim 1, characterized in that: The feeding mechanism (3) includes a lifting and translation mechanism (31), a drum (32), a hydraulic cylinder (33), a guide hole (34), and a shaft (35). The lifting and translation mechanism (31) is located on the lower side inside the outer shell (2); There are two guide holes (34). The two guide holes (34) are respectively opened on the front and rear surfaces of the right side of the outer shell (2). The outer openings of the two guide holes (34) are fixedly connected to the oil cylinder (33), and the piston rod end of the inner side of the oil cylinder (33) is fixedly connected to the insert shaft (35), and the inner side of the insert shaft (35) is conical. The openings on both sides of the center of the roll (32) are respectively movably connected to the inner and outer sides of the corresponding insert shaft (35).
3. The baking paint forming mechanism for producing copper filter material keel according to claim 2, characterized in that: The lifting and translation mechanism (31) includes a transverse seat (311), a lifting groove (312), a sliding groove (313), a screw (314), and a motor (315). The first groove (313) is formed on the bottom surface inside the outer shell (2); The motor (315) is fixedly connected to the lower left side of the outer casing (2), and the motor (315) is a servo motor or a stepper motor; The screw (314) is movably connected to the center of the slide groove (313), and the left center of the screw (314) is fixedly connected to the right output shaft of the motor (315). The transverse sliding seat (311) is laterally movably connected to the inside of the slide groove (313). The threaded hole in the center of the transverse sliding seat (311) is connected to the screw rod (314). The upper right side of the transverse sliding seat (311) is provided with a lifting groove (312).
4. The baking paint forming mechanism for producing copper filter material keel according to claim 1, characterized in that: The conveying mechanism 1 (4) includes a mounting housing 1 (41), an inner groove (42), a slide 2 (43), a conveying wheel (44), a slider 1 (45), a motor 2 (46), a motor 3 (47), a double-headed screw (48), and a slider 2 (49). The mounting housing (41) is provided with an inner groove (42), and sliding grooves (43) are provided on both the front and rear sides of the inner groove (42). There are two sliders (45), and the two sliders (45) are movably connected to the corresponding slide grooves (43) on the front side. One of the sliders (45) is fixedly connected to the motor (46) on the outside. The third motor (47) is fixedly connected to the upper rear exterior of the first mounting housing (41), and the third motor (47) is a servo motor or a stepper motor; The double-ended screw (48) is movably connected inside the rear slide groove two (43). The upper center of the double-ended screw (48) is fixedly connected to the output shaft of the motor three (47). The external threads on both sides of the double-ended screw (48) have opposite thread directions. There are two sliders (49), and the two sliders (49) are movably connected to the corresponding slide grooves (43) on the rear side. The threaded holes in the center of the two sliders (49) are respectively connected to the corresponding external threads on both sides of the double-ended screw (48). The two sliders (49) are movably connected to the corresponding sliders (45) with conveyor wheels (44), and the end center of one of the conveyor wheels (44) is fixedly connected to the output shaft of the motor (46).
5. The baking paint forming mechanism for producing copper filter material keel according to claim 1, characterized in that: The shearing mechanism (5) includes a second mounting housing (51), a second hydraulic cylinder (52), a shearing blade (53), a guide slot (54), and a guide hole (55); The mounting housing 2 (51) has a transverse guide hole (55) in the center of its interior. Guide slots (54) are provided at both the upper and lower positions of the guide hole (55), and a second hydraulic cylinder (52) is fixedly connected inside the guide slot (54). A shearing blade (53) is fixedly connected to the piston rod end inside the second hydraulic cylinder (52), and the shearing blade (53) is movably connected to the corresponding guide slot (54) on the outside. The right side of the guide hole (55) is shaped like a trumpet.
6. The baking paint forming mechanism for producing copper filter material keel according to claim 1, characterized in that: The quick-change molding mechanism (6) includes a fixed base (61), a translation mechanism (62), a movable base (63), a molding mechanism (64), a drive gear (65), a transmission shaft (66), and a motor (67). The fixed base (61) is provided with a translation mechanism (62) on its upper side, and a movable base (63) is fixedly connected to the moving part of the translation mechanism (62). The movable seat (63) is equipped with several forming mechanisms (64) of different sizes and specifications. The upper right side of the movable seat (63) is fixedly connected to a motor four (67), and the motor four (67) is a servo motor or a stepper motor. The drive shaft (66) is movably connected to the inside of the upper side of the fixed base (61). The center of the right side of the drive shaft (66) is fixedly connected to the output shaft on the left side of the motor (67). The drive shaft (66) is externally fixedly connected to several drive gears (65), and the drive gears (65) are respectively connected to the corresponding forming mechanism (64).
7. The baking paint forming mechanism for producing copper filter material keel according to claim 6, characterized in that: The translation mechanism (62) includes motor five (621), slide three (622), screw two (623) and slider three (624). The motor five (621) is fixedly connected to the right side of the fixed base (61); The slide groove three (622) is located inside the upper side of the fixed base (61). The slide groove three (622) is movably connected to the screw two (623), and the center of the right side of the screw two (623) is fixedly connected to the output shaft of the motor five (621). The slider three (624) is laterally movably connected to the inside of the slide groove three (622). The threaded hole in the center of the slider three (624) is connected to the screw two (623). The top of the slider three (624) is fixedly connected to the bottom center of the movable seat (63).
8. The baking paint forming mechanism for producing copper filter material keel according to claim 6, characterized in that: The forming mechanism (64) includes a first transmission gear (641), a first connecting shaft (642), a first forming pressure roller (643), a second transmission gear (644), a second connecting shaft (645), a second forming pressure roller (646), and a forming hole (647). The connecting shaft (642) is movably connected to the upper interior of the movable seat (63). A forming pressure roller (643) is fixedly connected to the left side of the connecting shaft (642), and a transmission gear (641) is fixedly connected to the right side of the connecting shaft (642). The transmission gear (641) is connected to the drive gear (65). The second connecting shaft (645) is movably connected to the lower interior of the movable seat (63). A second forming pressure roller (646) is fixedly connected to the left side of the second connecting shaft (645). A second transmission gear (644) is fixedly connected to the right side of the second connecting shaft (645). The upper side of the second transmission gear (644) is connected to the lower side of the first transmission gear (641). The forming hole (647) is located between forming roller one (643) and forming roller two (646), and the forming hole (647) is opened on the movable seat (63).