A static electricity-eliminating pillow core filling device
By introducing multiple sets of loose components, including top plates, rotating shafts, and cam structures, into the pillow filling device, combined with drive and linkage components, zoned beating and static electricity elimination are achieved, solving the problems of cotton fiber clumping and uneven distribution, and improving the quality and applicability of pillow filling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU HUANDING TEXTILE TECH CO LTD
- Filing Date
- 2026-04-22
- Publication Date
- 2026-05-29
Smart Images

Figure CN122102046A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pillow filling technology, and more specifically to a pillow filling device that can eliminate static electricity. Background Technology
[0002] In the mass production process of pillow cores, cotton fillings generally adopt a positive pressure pneumatic conveying filling process. First, the pillowcase opening is accurately positioned and fixed on the tooling fixture of the filling device. High-speed, high-pressure airflow is used to directly inflate and fully expand the inner cavity of the pillowcase. Then, the fluffy cotton fibers, which have undergone opening, combing, and dust removal pretreatment, are evenly injected into the inner cavity of the pillowcase through a quantitative conveying air pipe with the airflow. After quantitative filling is completed, compaction, shaping, and sealing are performed to ensure the fullness, density uniformity, and production efficiency of the pillow core filling.
[0003] Cotton fibers are prone to static electricity and clumping during pretreatment. Although existing pillow filling devices mostly use metal grounding for anti-static treatment during the injection stage, they cannot completely eliminate static electricity. In addition, after the cotton fibers enter the pillowcase, they move with the airflow and rub against each other, which will continue to generate static electricity. Ultimately, this results in uneven distribution of cotton fibers in the pillowcase and insufficient filling.
[0004] Currently, some technical solutions involve adding a vibration mechanism to the filling device, using the bottom plate of the operating table to pat the pillow core, thereby breaking up cotton fibers that have clumped due to static electricity and improving the fluffiness of the filling. However, this solution still has significant drawbacks: it is difficult to achieve zoned and irregular patting operations. Because the entire bottom plate vibrates synchronously, in the same direction, and at the same frequency, cotton fibers tend to slide along the vibration direction, leading to localized accumulation, missing cotton at the edges and corners, and even more severe delamination with repeated vibration. The overall filling quality of the pillow core still needs improvement. Summary of the Invention
[0005] The purpose of this invention is to provide a pillow filling device that can eliminate static electricity, enabling zoned and irregular patting operations, and further eliminating clumping caused by static electricity by combining with metal grounding, thereby improving the quality of pillow filling.
[0006] To achieve this objective, the present invention adopts the following technical solution: A pillow filling device capable of eliminating static electricity is provided, including an operating table with a support plate fixedly connected to the inner wall of the operating table, a first loosening component and a driving component. The first loosening component includes multiple sets of top plates, multiple rotating shafts and multiple sets of cams. The multiple sets of top plates are arrayed on the top of the operating table, and a slide rod is fixedly connected to the bottom of the top plate. The slide rod passes through the top wall of the operating table and is slidably connected to it. The multiple rotating shafts are equidistantly distributed inside the operating table and are rotatably connected to the inner wall of the operating table. The multiple sets of cams are coaxially connected to the multiple rotating shafts, and the cams are used to push the slide rod to slide vertically. The driving component is installed on the operating table and is used to drive the rotating shafts to rotate.
[0007] Preferably, the top of the operating table has multiple grooves for accommodating the top plates. Each group of cams has multiple cams, and the long axis ends of the multiple cams point in different directions. Both sides of the cams have concave structures. A U-shaped plate is fixedly connected to the bottom of the slide rod. A first roller and a pair of second rollers are rotatably connected to the inner wall of the U-shaped plate. The two second rollers are symmetrically arranged at both ends of the U-shaped plate. The bottom of the first roller abuts against the top of the cam, and the second roller abuts against the inner wall of the cam. When all the first rollers abut against the short axis end of the cam, all the top plates are located in the grooves.
[0008] Preferably, the drive assembly includes a motor, a drive shaft, a plurality of first bevel gears and a plurality of second bevel gears. The bottom of the motor is fixedly connected to a support plate. The output shaft of the motor is coaxially connected to the drive shaft. The drive shaft is coaxially connected to the first bevel gears. The second bevel gears are coaxially connected to one end of the rotating shaft. The first bevel gears and the second bevel gears mesh with each other.
[0009] Preferably, it also includes multiple second loosening components and multiple sets of linkage components. The multiple second loosening components are equidistantly distributed on the support plate. The second loosening components have the same structure as the first loosening components. The number of top plates of the second loosening components is half the number of top plates of the first loosening components. The linkage components are installed on the support plate and are used to make the rotating shaft of the first loosening component rotate synchronously with the rotating shaft of the second loosening component.
[0010] Preferably, the linkage assembly includes a pair of round rods, a sliding sleeve, a insert plate, a rack, and a spur gear. The two round rods are coaxially connected to the rotating shafts of the first loosening assembly and the second loosening assembly, respectively. Each of the two round rods has a slot at one of its opposite ends. The sliding sleeve is slidably connected to the outer periphery of the round rods. The inner wall of the sliding sleeve is fixedly connected to the insert plate. One end of the insert plate is slidably connected to one of the slots, and the other end of the insert plate is inserted into the other slot. The rack is fixedly connected to the bottom of the sliding sleeve. The rack meshes with the spur gear, and the spur gear is rotatably mounted on the support plate.
[0011] Preferably, it further includes multiple long shafts, multiple turntables, multiple locking blocks, multiple first telescopic rods, and multiple first springs. The multiple long shafts pass through and are coaxially connected to the spur gears of multiple sets of linkage components. The long shafts pass through and are rotatably connected to the inner wall of the operating table. The turntables are coaxially connected to the long shafts. The locking blocks mesh with the spur gears. The bottom of the locking blocks is fixedly connected to the telescopic end of the first telescopic rod. The bottom of the first telescopic rod is fixedly connected to the support plate. The first springs are sleeved around the first telescopic rods. One end of the first spring is fixedly connected to the locking block, and the other end of the first spring is fixedly connected to the support plate.
[0012] Preferably, it also includes an edge sealing and filling assembly, which includes a cover plate, an edge pressing strip, an edge pressing table, a material conveying pipe, and an air duct. The cover plate is hinged to one side of the operating table, and one end of the cover plate is fixedly connected to the edge pressing strip. The edge pressing table is fixedly connected to one end of the operating table. The middle parts of the edge pressing strip and the middle parts of the edge pressing table are both concave and can be combined to form a ring structure. The material conveying pipe is vertically movable and installed on the operating table. One end of the material conveying pipe passes through the middle of the edge pressing table, and the other end of the material conveying pipe is connected to the air duct. A grounding wire is fixedly connected to one side of the material conveying pipe.
[0013] Preferably, the edge sealing and filling assembly further includes a fixing ring, a pair of second telescopic rods and a pair of second springs. The fixing ring is fixedly connected to the material conveying pipe. The two second telescopic rods are symmetrically arranged on both sides of the fixing ring. The bottom of the second telescopic rod is fixedly connected to the operating table. The telescopic end of the second telescopic rod is fixedly connected to the fixing ring. The second spring is sleeved around the second telescopic rod. One end of the second spring is fixedly connected to the fixing ring, and the other end of the second spring is fixedly connected to the operating table.
[0014] Preferably, the edge sealing and filling assembly also includes a hydraulic cylinder, the bottom of which is rotatably connected to the operating table, and a support shaft and a pair of swing arms are fixedly connected to one side of the cover plate. The support shaft is rotatably connected to the telescopic end of the hydraulic cylinder, and the bottom of the swing arms is rotatably connected to the operating table.
[0015] Preferably, the top of the operating table has a sunken structure, and the edge sealing and filling assembly also includes a pair of sprockets and a support rod. The bottom of the support rod is rotatably connected to the end of the operating table away from the pressing table, and the top of the support rod is in contact with the bottom of the cover plate. One of the sprockets is coaxially connected to the bottom of the swing arm, and the other sprocket is coaxially connected to the bottom of the support rod. The two sprockets are driven by a chain.
[0016] The beneficial effects of this invention are: 1. This invention optimizes the beating structure to achieve irregular beating, effectively breaking the limitations of traditional beating modes. This ensures that all parts of the pillow core are fully and thoroughly beaten without any blind spots, avoiding the problem of local accumulation or insufficient looseness of cotton fibers due to uneven beating. This significantly improves the uniformity of pillow core filling, making the filled pillow core more regular in texture and ensuring filling quality. At the same time, it reduces the phenomenon of cotton fiber clumping caused by static electricity, further optimizing the filling effect.
[0017] 2. This invention increases the patting area by using a second loosening component, effectively expanding the applicable range of pillow core filling. It can adapt to the filling needs of pillow cores of different specifications and sizes without the need for an additional power source. This reduces equipment investment costs and avoids problems such as inadequate patting and pillowcase scratches caused by mismatched specifications. It balances filling effect and ease of operation, allowing the solution to flexibly handle the filling operations of various pillow cores and improve the practicality and applicability of the solution. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments of the present invention will be briefly described below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 3 .
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 4 .
[0023] Figure 5 This is an exploded view of the control panel structure of the present invention.
[0024] Figure 6 This is a cross-sectional view of the operating table structure of the present invention.
[0025] Figure 7 This is a structurally exploded view of the first loose component of the present invention.
[0026] Figure 8 This is a schematic diagram of the first loose component structure of the present invention.
[0027] Figure 9 yes Figure 8 Enlarged view of the structure at point A in the middle.
[0028] Figure 10 This is a cross-sectional view of the sleeve structure of the present invention.
[0029] Figure 11 This is a structural exploded view of the edge sealing and filling component of the present invention.
[0030] In the picture: 1. Operating table; 10. Groove; 11. Support plate; 12. Second loosening component; 13. Long shaft; 14. Turntable; 15. Locking block; 16. First telescopic rod; 17. First spring; 2. First loosening component; 20. Top plate; 21. Rotating shaft; 22. Cam; 23. Slide rod; 24. U-shaped plate; 25. First roller; 26. Second roller; 3. Drive assembly; 30. Motor; 31. Drive shaft; 32. First bevel gear; 33. Second bevel gear; 4. Linkage assembly; 40. Round rod; 400. Slot; 41. Sliding sleeve; 42. Insert plate; 43. Rack; 44. Spur gear; 5. Edge sealing and filling assembly; 50. Cover plate; 500. Support shaft; 501. Swing arm; 51. Edge pressing strip; 52. Edge pressing table; 53. Material conveying pipe; 530. Grounding wire; 531. Fixing ring; 54. Air duct; 55. Second telescopic rod; 56. Second spring; 57. Hydraulic cylinder; 58. Sprocket; 59. Support rod. Detailed Implementation
[0031] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0032] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0033] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0034] In the description of this invention, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating a connection between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0035] like Figures 1 to 11 As shown: A pillow filling device capable of eliminating static electricity includes an operating table 1, with a support plate 11 fixedly connected to the inner wall of the operating table 1. It also includes a first loosening component 2 and a driving component 3. The first loosening component 2 includes multiple sets of top plates 20, multiple rotating shafts 21, and multiple sets of cams 22. The multiple sets of top plates 20 are arrayed on the top of the operating table 1. A slide rod 23 is fixedly connected to the bottom of the top plate 20. The slide rod 23 passes through the top wall of the operating table 1 and is slidably connected to it. The multiple rotating shafts 21 are equidistantly distributed inside the operating table 1 and are rotatably connected to the inner wall of the operating table 1. The multiple sets of cams 22 are coaxially connected to the multiple rotating shafts 21 respectively. The cams 22 are used to push the slide rods 23 to slide vertically. The driving component 3 is installed on the operating table 1 and is used to drive the rotating shafts 21 to rotate.
[0036] During pillow filling, the open end of the pillowcase is first fitted onto the feed pipe 53 and secured, then placed on the operating table 1. The sealing and filling assembly 5 then drives the cover plate 50 to rotate horizontally to prevent the pillow from bouncing, and cotton fibers are injected into the pillow through the feed pipe 53. Subsequently, the drive assembly 3 is activated, causing multiple rotating shafts 21 to rotate simultaneously. Multiple cams 22 on the rotating shafts 21 drive the corresponding top plates 20, causing them to slide vertically back and forth rapidly under the push of the slide rod 23, thus achieving a bottom-up patting effect on the pillow. Furthermore, the segmented arrangement of the multiple top plates 20 allows each plate to pat different parts of the pillow, improving the looseness and uniformity of the filling, and further eliminating the problem of clumping caused by static electricity.
[0037] like Figures 1 to 8 As shown: To further enhance the loosening effect by patting multiple top plates 20 at different times, the top of the operating table 1 is provided with multiple grooves 10 for accommodating the top plates 20. Each set of cams 22 has multiple cams, and the long axis 13 ends of the multiple cams 22 point in different directions. Both sides of the cams 22 have concave structures. The bottom of the slide rod 23 is fixedly connected to a U-shaped plate 24. The inner wall of the U-shaped plate 24 is rotatably connected to a first roller 25 and a pair of second rollers 26. The two second rollers 26 are symmetrically arranged at both ends of the U-shaped plate 24. The bottom of the first roller 25 abuts against the top of the cam 22, and the second roller 26 abuts against the inner wall of the cam 22. When all the first rollers 25 abut against the short axis ends of the cams 22, all the top plates 20 are located in the grooves 10.
[0038] When cam 22 rotates, its edge contacts the first roller 25 and the second roller 26, causing the U-shaped plate 24 to move up and down with the rotation of cam 22. This further drives the slide rod 23 and the top plate 20 to slide back and forth, realizing the patting operation. At the same time, the arrangement of the first roller 25 and the second roller 26 reduces friction and extends the service life. Since the long axis 13 ends of the multiple cams 22 on a single rotating shaft 21 point in different directions, the timing of the reciprocating movement of the multiple top plates 20 in each group is also different, further improving the irregularity of the patting, thus making the filling effect more uniform. When the rotating shaft 21 rotates to a specific angle, all cams 22 rotate so that their short axis ends point upwards, causing all top plates 20 to move into the bottom groove 10. At this time, the top of the top plate 20 is flush with the operating table 1, which can maintain the flatness of the operating table 1 and facilitate the operation of clamping and placing the pillow core.
[0039] like Figures 4 to 8 As shown: The drive assembly 3 includes a motor 30, a drive shaft 31, a plurality of first bevel gears 32 and a plurality of second bevel gears 33. The bottom of the motor 30 is fixedly connected to the support plate 11. The output shaft of the motor 30 is coaxially connected to the drive shaft 31. The drive shaft 31 is coaxially connected to the first bevel gears 32. The second bevel gears 33 are coaxially connected to one end of the rotating shaft 21. The first bevel gears 32 and the second bevel gears 33 mesh with each other.
[0040] When the motor 30 is powered on, its output shaft drives the drive shaft 31 to rotate, which in turn drives multiple first bevel gears 32 to rotate. Through the meshing transmission between the first bevel gears 32 and the second bevel gears 33, multiple rotating shafts 21 can be driven to rotate simultaneously, thereby synchronously driving all the cams 22 to rotate and pushing the top plate 20 to perform the patting operation.
[0041] like Figures 4 to 10 As shown: The present invention also includes a plurality of second loosening components 12 and a plurality of linkage components 4. The plurality of second loosening components 12 are equidistantly distributed on the support plate 11. The second loosening components 12 have the same structure as the first loosening components 2. The number of top plates 20 of the second loosening components is half the number of top plates 20 of the first loosening components 2. The linkage components 4 are installed on the support plate 11. The linkage components 4 are used to make the rotating shaft 21 of the first loosening components 2 rotate synchronously with the rotating shaft 21 of the second loosening components 12.
[0042] The linkage assembly 4 includes a pair of round rods 40, a sliding sleeve 41, an insert plate 42, a rack 43, and a spur gear 44. The two round rods 40 are coaxially connected to the rotating shaft 21 of the first loosening assembly 2 and the rotating shaft 21 of the second loosening assembly 12, respectively. Each of the two round rods 40 has a slot 400 at one of its opposite ends. The sliding sleeve 41 is slidably connected to the outer periphery of the round rods 40. The inner wall of the sliding sleeve 41 is fixedly connected to the insert plate 42. One end of the insert plate 42 is slidably connected to one of the slots 400, and the other end of the insert plate 42 is inserted into the other slot 400. The rack 43 is fixedly connected to the bottom of the sliding sleeve 41. The rack 43 meshes with the spur gear 44. The spur gear 44 is rotatably mounted on the support plate 11.
[0043] The present invention also includes multiple long shafts 13, multiple turntables 14, multiple locking blocks 15, multiple first telescopic rods 16, and multiple first springs 17. The multiple long shafts 13 pass through the spur gears 44 of multiple sets of linkage components 4 and are coaxially connected with them. The long shafts 13 pass through the inner wall of the operating table 1 and are rotatably connected with it. The turntables 14 are coaxially connected with the long shafts 13. The locking blocks 15 mesh with the spur gears 44. The bottom of the locking blocks 15 is fixedly connected to the telescopic end of the first telescopic rods 16. The bottom of the first telescopic rods 16 is fixedly connected to the support plate 11. The first springs 17 are sleeved on the periphery of the first telescopic rods 16. One end of the first springs 17 is fixedly connected to the locking blocks 15, and the other end of the first springs 17 is fixedly connected to the support plate 11.
[0044] By adding a second loosening component 12, the number of top plates 20 is increased, expanding the patting area and thus adapting to the filling needs of pillow cores of different sizes. Simultaneously, the linkage component 4 controls whether the second loosening component 12 works synchronously with the first loosening component 2. When the second loosening component 12 needs to work, it is driven to work synchronously with the first loosening component 2 via the linkage component 4, eliminating the need for an additional power source. When the second loosening component 12 does not need to work, its connection with the first loosening component 2 is disconnected via the linkage component 4, preventing the top plate 20 from moving and scratching the pillowcase.
[0045] Rotating the turntable 14 causes the long shaft 13 to simultaneously drive multiple spur gears 44 to rotate. Through the meshing transmission between the spur gears 44 and the rack 43, the sliding sleeves 41 of multiple linkage components 4 are driven to slide horizontally around the round rod 40, so that one end of the insert plate 42 is inserted into the slot 400. At this time, both ends of the insert plate 42 are respectively engaged with the slots 400 on the two round rods 40. When one of the round rods 40 rotates, the insert plate 42 can synchronously drive the other round rod 40 to rotate, so that the rotating shaft 21 of the first loosening component 2 and the rotating shaft 21 of the second loosening component 12 rotate synchronously to achieve linkage. Conversely, simply rotating the turntable 14 in the opposite direction can disconnect the linkage effect.
[0046] Multiple turntables 14 are located between the first loosening component 2 and the second loosening component 12, as well as between two adjacent second loosening components 12. Rotating one turntable 14 corresponds to whether one second loosening component 12 is working. Simultaneously, when the turntable 14 is rotated, the engagement of the locking block 15 and the spur gear 44 increases the sliding resistance of the sliding sleeve 41, preventing automatic slippage during linkage operation and ensuring the stability of the linkage. The rotation of the spur gear 44 pushes the locking block 15 up and down, causing the first spring 17 to repeatedly compress and rebound, enabling the sliding sleeve 41 to move. Furthermore, the first telescopic rod 16 prevents the first spring 17 from bending, improving stability.
[0047] like Figures 1 to 11 As shown: The present invention also includes an edge sealing and filling component 5, which includes a cover plate 50, an edge pressing strip 51, an edge pressing table 52, a material conveying pipe 53, and an air duct 54. The cover plate 50 is hinged to one side of the operating table 1. One end of the cover plate 50 is fixedly connected to the edge pressing strip 51. The edge pressing table 52 is fixedly connected to one end of the operating table 1. The middle parts of the edge pressing strip 51 and the middle parts of the edge pressing table 52 are both concave and can be combined to form a ring structure. The material conveying pipe 53 is vertically movable and installed on the operating table 1. One end of the material conveying pipe 53 passes through the middle of the edge pressing table 52, and the other end of the material conveying pipe 53 is connected to the air duct 54. A grounding wire 530 is fixedly connected to one side of the material conveying pipe 53.
[0048] The edge sealing and filling assembly 5 also includes a fixing ring 531, a pair of second telescopic rods 55 and a pair of second springs 56. The fixing ring 531 is fixedly connected to the material conveying pipe 53. The two second telescopic rods 55 are symmetrically arranged on both sides of the fixing ring 531. The bottom of the second telescopic rod 55 is fixedly connected to the operating table 1. The telescopic end of the second telescopic rod 55 is fixedly connected to the fixing ring 531. The second spring 56 is sleeved around the second telescopic rod 55. One end of the second spring 56 is fixedly connected to the fixing ring 531 and the other end of the second spring 56 is fixedly connected to the operating table 1.
[0049] The edge sealing and filling assembly 5 also includes a hydraulic cylinder 57. The bottom of the hydraulic cylinder 57 is rotatably connected to the operating table 1. A support shaft 500 and a pair of swing arms 501 are fixedly connected to one side of the cover plate 50. The support shaft 500 is rotatably connected to the telescopic end of the hydraulic cylinder 57, and the bottom of the swing arms 501 is rotatably connected to the operating table 1.
[0050] The top of the operating table 1 has a sunken structure. The edge sealing and filling assembly 5 also includes a pair of sprockets 58 and a support rod 59. The bottom of the support rod 59 is rotatably connected to the end of the operating table 1 away from the pressing table 52. The top of the support rod 59 is in close contact with the bottom of the cover plate 50. One of the sprockets 58 is coaxially connected to the bottom of the swing arm 501, and the other sprocket 58 is coaxially connected to the bottom of the support rod 59. The two sprockets 58 are driven by a chain.
[0051] The opening of the pillow core is fitted around the conveyor pipe 53, with its bottom aligned with the pressing table 52. Then, the hydraulic cylinder 57 is activated, its telescopic end pushing the support shaft 500 and causing it to rotate around it. Simultaneously, the bottom of the hydraulic cylinder 57 rotates on one side of the operating table 1, causing the cover plate 50 to rotate from a vertical position around the bottom of the swing arm 501 to a horizontal position. At this point, the cover plate 50 is positioned above the pillow core, preventing it from jumping. The pressing strip 51 follows the cover plate 50 in its rotation, squeezing the pillow core from above, and working with the pressing table 52 to hold the opening of the pillow core in place. During this process, the conveyor belt is squeezed downwards, and the fixing ring 531 moves accordingly, causing the second telescopic rod 55 to shorten and the second spring 56 to compress. Simultaneously, the swing arm 501 drives one of the sprockets 58 to rotate. Through the chain transmission between the two sprockets 58, the support rod 59 rotates to a vertical position and is aligned with the bottom of the cover plate 50, preventing the cover plate 50 from tilting and shaking due to a lack of support at one corner.
[0052] Subsequently, high-speed airflow, along with cotton fibers, is injected into the feeding pipe 53 via the air duct 54. The feeding pipe 53 is made of conductive metal. As the cotton fibers pass through the feeding pipe 53 and enter the pillow core, they come into contact with the inner wall of the feeding pipe 53, causing their charge to be discharged by the feeding pipe 53 and conducted along the grounding wire 530, thereby initially eliminating static electricity. After filling is completed, the cover plate 50 flips back to its original position. At this time, the second spring 56 rebounds and pushes the feeding pipe 53 upward, making it easier to remove the pillow core.
[0053] In practical use, the static-eliminating pillow filling device of this invention first fixes the open end of the pillow core onto the conductive metal feeding pipe 53 and places it on the operating table 1. Then, the top plate 20 of the drive plate of the edge-sealing filling component 5 is flipped to a horizontal position, and the hydraulic cylinder 57 is activated to flip the cover plate 50 to a horizontal position. This, together with the edge-pressing table 52 and the edge-pressing strip 51, firmly clamps the open end of the pillow core, preventing the pillow core from jumping during filling. At the same time, the support rod 59 supports the cover plate 50 through the sprocket 58 and chain drive, preventing the cover plate 50 from tilting and shaking, and ensuring clamping stability. Next, high-speed airflow and cotton fibers are injected into the feeding pipe 53 through the air duct 54. After the cotton fibers come into contact with the inner wall of the feeding pipe 53, static electricity is discharged and conducted, initially preventing the cotton fibers from clumping.
[0054] Simultaneously, cotton fibers are injected into the pillow core, and the motor 30 is started. Multiple rotating shafts 21 are driven to rotate via bevel gear transmission, causing the cam 22, slide rod 23, and top plate 20 to slide back and forth, patting the pillow core in different areas. Combined with the different directions of the cam 22, irregular patting is achieved, effectively improving the looseness of the cotton fibers and the uniformity of the filling, further eliminating the problem of static clumping. When the rotating shaft 21 rotates to a specific angle, the top plate 20 retracts into the groove 10, flush with the operating table 1, ensuring the operating table 1 is flat. If different specifications of pillow cores need to be accommodated, rotating the turntable 14 enables the first and second loosening components 12 to be linked via gear transmission, expanding the patting area without an additional power source. The locking block 15 and the spur gear 44 cooperate to ensure stable linkage. Reversing the rotation of the turntable 14 can disconnect the linkage, preventing scratches on the pillowcase. After filling is complete, the cover plate 50 is reset, and the feed pipe 53 moves upward, facilitating the removal of the pillow core. Throughout the process, all components work together, balancing filling efficiency, quality, and equipment lifespan.
[0055] It should be stated that the above-described specific embodiments are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art should understand that various modifications, equivalent substitutions, and variations can be made to the present invention. However, such variations, as long as they do not depart from the spirit of the present invention, should be within the scope of protection of the present invention. Furthermore, some terminology used in this specification and claims is not limiting, but merely for the purpose of clearly describing the positional relationships and functions of the components.
Claims
1. A pillow filling device capable of eliminating static electricity, comprising an operating table (1), wherein a support plate (11) is fixedly connected to the inner wall of the operating table (1), characterized in that, It also includes a first loosening component (2) and a drive component (3). The first loosening component (2) includes multiple sets of top plates (20), multiple rotating shafts (21) and multiple sets of cams (22). Multiple sets of top plates (20) are arrayed on the top of the operating table (1). A slide rod (23) is fixedly connected to the bottom of the top plate (20). The slide rod (23) passes through the top wall of the operating table (1) and is slidably connected to it. Multiple rotating shafts (21) are equidistantly distributed inside the operating table (1). The rotating shafts (21) are rotatably connected to the inner wall of the operating table (1). Multiple sets of cams (22) are coaxially connected to multiple rotating shafts (21) respectively. The cams (22) are used to push the slide rods (23) to slide vertically. The drive component (3) is installed on the operating table (1). The drive component (3) is used to drive the rotating shafts (21) to rotate.
2. The pillow filling device capable of eliminating static electricity according to claim 1, characterized in that, The top of the operating table (1) is provided with multiple grooves (10) for accommodating the top plate (20). Each set of cams (22) has multiple cams. The long axis (13) of the multiple cams (22) points in different directions. Both sides of the cam (22) are concave structures. The bottom of the slide rod (23) is fixedly connected to a U-shaped plate (24). The inner wall of the U-shaped plate (24) is rotatably connected to a first roller (25) and a pair of second rollers (26). The two second rollers (26) are symmetrically arranged at both ends of the U-shaped plate (24). The bottom of the first roller (25) abuts against the top of the cam (22), and the second rollers (26) abut against the inner wall of the cam (22). When all the first rollers (25) are in contact with the short shaft end of the cam (22), all the top plates (20) are in the groove (10).
3. The pillow filling device for eliminating static electricity according to claim 1, characterized in that, The drive assembly (3) includes a motor (30), a drive shaft (31), a plurality of first bevel gears (32) and a plurality of second bevel gears (33). The bottom of the motor (30) is fixedly connected to the support plate (11). The output shaft of the motor (30) is coaxially connected to the drive shaft (31). The drive shaft (31) is coaxially connected to the first bevel gears (32). The second bevel gears (33) are coaxially connected to one end of the rotating shaft (21). The first bevel gears (32) and the second bevel gears (33) mesh with each other.
4. The pillow filling device for eliminating static electricity according to claim 1, characterized in that, It also includes multiple second loosening components (12) and multiple sets of linkage components (4). Multiple second loosening components (12) are equidistantly distributed on the support plate (11). The second loosening components (12) have the same structure as the first loosening component (2). The number of top plates (20) of the second loosening component (12) is half the number of top plates (20) of the first loosening component (2). The linkage components (4) are installed on the support plate (11). The linkage components (4) are used to make the rotating shaft (21) of the first loosening component (2) and the rotating shaft (21) of the second loosening component (12) rotate synchronously.
5. A pillow filling device capable of eliminating static electricity according to claim 4, characterized in that, The linkage assembly (4) includes a pair of round rods (40), a sliding sleeve (41), a insert plate (42), a rack (43), and a spur gear (44). The two round rods (40) are coaxially connected to the shaft (21) of the first loosening assembly (2) and the shaft (21) of the second loosening assembly (12), respectively. Each of the two round rods (40) has a slot (400) at one end opposite to the other. The sliding sleeve (41) is slidably connected to the outer periphery of the round rod (40). The inner wall of the sliding sleeve (41) is fixedly connected to the insert plate (42). One end of the insert plate (42) is slidably connected to one of the slots (400), and the other end of the insert plate (42) is inserted into the other slot (400). The rack (43) is fixedly connected to the bottom of the sliding sleeve (41). The rack (43) meshes with the spur gear (44). The spur gear (44) is rotatably mounted on the support plate (11).
6. A pillow filling device capable of eliminating static electricity according to claim 5, characterized in that, It also includes multiple long shafts (13), multiple turntables (14), multiple locking blocks (15), multiple first telescopic rods (16), and multiple first springs (17). The multiple long shafts (13) pass through the spur gears (44) of multiple sets of linkage components (4) and are coaxially connected with them. The long shafts (13) pass through the inner wall of the operating table (1) and are rotatably connected with it. The turntables (14) are coaxially connected with the long shafts (13). The locking blocks (15) mesh with the spur gears (44). The bottom of the locking blocks (15) is fixedly connected to the telescopic end of the first telescopic rods (16). The bottom of the first telescopic rods (16) is fixedly connected to the support plate (11). The first springs (17) are sleeved around the first telescopic rods (16). One end of the first springs (17) is fixedly connected to the locking blocks (15), and the other end of the first springs (17) is fixedly connected to the support plate (11).
7. A pillow filling device capable of eliminating static electricity according to claim 1, characterized in that, It also includes an edge sealing and filling component (5), which includes a cover plate (50), a pressing strip (51), a pressing table (52), a conveying pipe (53), and an air duct (54). The cover plate (50) is hinged to one side of the operating table (1), and one end of the cover plate (50) is fixedly connected to the pressing strip (51). The pressing table (52) is fixedly connected to one end of the operating table (1). The middle part of the pressing strip (51) and the middle part of the pressing table (52) are both concave and can be combined into a ring structure. The conveying pipe (53) can be vertically moved and installed on the operating table (1). One end of the conveying pipe (53) passes through the middle of the pressing table (52), and the other end of the conveying pipe (53) is connected to the air duct (54). A grounding wire (530) is fixedly connected to one side of the conveying pipe (53).
8. A pillow filling device capable of eliminating static electricity according to claim 2, characterized in that, The edge sealing and filling assembly (5) also includes a fixing ring (531), a pair of second telescopic rods (55) and a pair of second springs (56). The fixing ring (531) is fixedly connected to the conveying pipe (53). The two second telescopic rods (55) are symmetrically arranged on both sides of the fixing ring (531). The bottom of the second telescopic rod (55) is fixedly connected to the operating table (1). The telescopic end of the second telescopic rod (55) is fixedly connected to the fixing ring (531). The second spring (56) is sleeved around the second telescopic rod (55). One end of the second spring (56) is fixedly connected to the fixing ring (531), and the other end of the second spring (56) is fixedly connected to the operating table (1).
9. A pillow filling device capable of eliminating static electricity according to claim 7, characterized in that, The edge sealing and filling assembly (5) also includes a hydraulic cylinder (57), the bottom of which is rotatably connected to the operating table (1), and a support shaft (500) and a pair of swing arms (501) are fixedly connected to one side of the cover plate (50). The support shaft (500) is rotatably connected to the telescopic end of the hydraulic cylinder (57), and the bottom of the swing arms (501) is rotatably connected to the operating table (1).
10. A pillow filling device capable of eliminating static electricity according to claim 9, characterized in that, The top of the operating table (1) is a sunken structure. The edge sealing and filling component (5) also includes a pair of sprockets (58) and a support rod (59). The bottom of the support rod (59) is rotatably connected to the end of the operating table (1) away from the pressing table (52). The top of the support rod (59) is in contact with the bottom of the cover plate (50). One of the sprockets (58) is coaxially connected to the bottom of the swing arm (501), and the other sprocket (58) is coaxially connected to the bottom of the support rod (59). The two sprockets (58) are driven by a chain.