Preparation method of feather-like yarn flannel fabric and product thereof
Through weft weaving of polyester DTY fibers with specific components and multiple shaping and blown-drying processes, a stable and fluffy structure is formed, which solves the problems of insufficient warmth and serious shedding of imitation feather yarn fabrics, and improves both softness and warmth.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANGHAI ALLTEX TECH CO LTD
- Filing Date
- 2026-04-16
- Publication Date
- 2026-05-29
AI Technical Summary
Existing imitation feather yarn and down fabrics suffer from insufficient warmth retention and severe shedding, making it difficult to meet the performance requirements of the high-end market for natural down substitutes.
Weft knitting is performed using polyester DTY fibers with specific components. The process involves primary setting, secondary setting, tertiary setting, and blown fabrication. A treatment solution containing amino-modified silicone softener, silicone elastomer, and penetrant is used. The process involves combing, spinning, and blown fabrication to form a stable, fluffy structure. Finally, the root is reinforced during the tertiary setting process.
The fabric produced has excellent softness, warmth and lint resistance. It is soft to the touch and has excellent warmth retention, solving the problems of roughness and lint in existing fabrics.
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Figure SMS_1
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile technology, specifically to a method for preparing a feather-like yarn down fabric and its products. Background Technology
[0002] Feather-like down fabrics are a new type of textile material that uses chemical fibers to simulate the appearance, feel, and warmth of natural down. They are widely used in high-end thermal clothing, home textiles, and outdoor equipment. Natural down, due to its unique barb-down cluster structure and excellent still air retention, is lightweight, soft, and extremely warm. However, it suffers from limited availability, fluctuating prices, tendency to clump after washing, allergies in some individuals, and animal ethics controversies. Existing fabrics use synthetic fibers such as polyester and nylon, employing finishing processes like combing and spinning to create a downy surface. However, existing feather-like down fabrics made from these fibers suffer from insufficient warmth and significant shedding, failing to meet the performance requirements of the high-end market for natural down substitutes. Summary of the Invention
[0003] The purpose of this invention is to solve the problems of insufficient warmth retention and severe shedding in existing feather-like fabrics, and to provide a method for preparing feather-like fabrics, including the following steps: S1. Raw material preparation: Polyester DTY is used as raw material, including first component, second component and binding yarn. The first component is 150D / 288F, the second component is 150D / 48F, and the binding yarn is 150D / 48F. S2, Weft weaving: The first component, the second component and the binding wire are woven together to obtain a greige fabric; S3, First-time setting: The woven fabric undergoes a first-time setting process; S4. Dyeing and / or printing, drying: Dyeing and / or printing on the greige fabric after the first setting treatment, followed by drying; S5. Secondary shaping: The dried fabric undergoes a secondary shaping process. S6. Finishing: Finishing the greige fabric after the secondary shaping process, including combing. S7. Pelleting: Pelleting the finished greige fabric; S8. Blowing: Blowing the fabric after the granulation treatment. S9. Three-stage setting: The fabric after blown fabric is set three times. In step S5, the conditions for the secondary shaping treatment include: the treatment solution consists of 15-25 g / L of a first softener, 10-20 g / L of a second softener, 5-10 g / L of an organosilicon elastomer, and 1-3 g / L of a penetrant; citric acid is used to adjust the pH of the treatment solution to 5-5.5; and the remainder is water. The first softener is an amino-modified organosilicon softener with a viscosity of 2000-5000 cPs; the second softener is an amino-modified organosilicon softener with a viscosity of 100-300 cPs.
[0004] This invention utilizes a primary setting, a secondary setting, a tertiary setting, and a specific blown fiber treatment process. This process allows the fibers to be fully softened during the secondary setting, creating a stable and fluffy structure within the fibers. Then, precise orientation is achieved through blown fiber treatment. Finally, the roots are reinforced through gradient cross-linking during the tertiary setting. The resulting fabric possesses excellent softness, warmth, and shedding resistance, solving the problems of existing down-like fabrics, such as rough texture, insufficient warmth, and severe shedding.
[0005] In this invention, 150D / 288F polyester can be used to form the pile body, giving the fabric a soft and fluffy biomimetic pile feel, while 150D / 48F polyester DTY can be used to form the base fabric skeleton, providing dimensional stability and structural support. The binding yarn can fix the fibers and prevent pile fibers from falling off. As a preferred embodiment of this invention, the mass ratio of the first component, the second component, and the binding yarn is (65-80):(20-35):(5-15), preferably 75-80:(20-25):(5-10). Controlling the mass ratio of the first component, the second component, and the binding yarn within the above range ensures both good softness of the prepared fabric and dimensional stability and strength of the base fabric.
[0006] As a preferred technical solution of the present invention, in step S2, the weaving is performed using a single-sided circular knitting machine or a double-sided circular knitting machine.
[0007] As a preferred technical solution of the present invention, in step S2, the machine used for weaving is of size E22-E28 and the cylinder diameter is 30-38 inches.
[0008] As a preferred technical solution of the present invention, in step S2, the weaving process adopts plain weave, Roman weave or air layer weave, and the binding wires are interwoven between the first component and the second component.
[0009] As a preferred technical solution of the present invention, in step S2, the basis weight of the woven fabric is 180-350 gsm.
[0010] As a preferred technical solution of the present invention, in step S3, the conditions for the first shaping process include: shaping temperature of 190-200℃, machine speed of 20-35m / min, overfeed of 8%-12%, and fixed width of 105%-110% of the finished width.
[0011] The dyeing and printing in step S4 of this invention can be carried out in accordance with conventional methods in the art as needed. This invention has no special requirements for this, so it will not be elaborated further. The drying in step S4 of this invention can be carried out in accordance with conventional methods in the art as needed, generally controlling the moisture content to ≤5%. This invention has no special requirements for this, so it will not be elaborated further.
[0012] As a preferred technical solution of the present invention, in step S5, the rolling mill pressure is 3-4 bar, the liquid carrying rate is 60%-70%, the overfeed is 10%-15%, the rolling speed is 20-30 m / min, the setting temperature is 170-185℃, and the setting time is 40-60 seconds.
[0013] As a preferred technical solution of the present invention, the first softener is an amino-modified organosilicon softener with a viscosity of 2000-5000 cPs, for example, it can be JF-802A from Jiashan Jiangnan Textile.
[0014] As a preferred embodiment of the present invention, the second softener is an amino-modified silicone softener with a viscosity of 100-300 cPs, such as JF-8052 from Jiashan Jiangnan Textile.
[0015] The penetrant used is FKS.
[0016] The organosilicon elastomer may be cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane crosslinked polymer from Guangzhou Chuanyi Chemical Co., Ltd.
[0017] That is, as a preferred technical solution of the present invention, the treatment solution used for the secondary shaping treatment is 15-25 g / L of JF-802A from Jiashan Jiangnan Textile, 10-20 g / L of JF-8052 from Jiashan Jiangnan Textile, 5-10 g / L of cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane cross-linked polymer from Guangzhou Chuanyi Chemical Co., Ltd., 1-3 g / L of penetrant FKS, and citric acid to make the pH value of the treatment solution 5-5.5, with the remainder being water.
[0018] In this invention, the use of a specific treatment liquid and corresponding setting conditions in the secondary setting process enables the fabric to possess better softness and lint resistance. It is speculated that this is because the combination of the first softener, the second softener, and the silicone elastomer ensures both appropriate cross-linking between the softener and the fiber to guarantee wash resistance and avoids high-temperature damage to the fiber.
[0019] The above-mentioned secondary setting process can be carried out according to the conventional process steps in this field. That is, the dried fabric is fed into the padding and impregnation step using a fabric feeder and tension adjusting rollers. The padding pressure is controlled at 3-4 bar, and the liquid content of the fabric after padding is 60%-70%. Then, it enters the overfeed roller and the overfeed is adjusted to 10%-15%. Finally, the speed is controlled at 20-30 m / min and it enters the drying ovens 1-6 for setting. The lengths of drying ovens 1-6 are the same, and the temperatures of drying ovens 1-6 are 173-177℃, 176-179℃, 180-185℃, 180-185℃, 173-177℃, and 170-172℃ respectively. The setting time is 40-60 seconds.
[0020] In this invention, the imitation feather yarn fabric can be selected as either a single-sided or double-sided imitation feather yarn fabric, depending on the need. That is, those skilled in the art can choose to prepare either a single-sided or double-sided imitation feather yarn fabric, and thus select the corresponding finishing process.
[0021] As a preferred embodiment of the present invention, when the imitation feather yarn fabric is a double-sided imitation feather yarn fabric, the finishing process includes sequentially performing a napping treatment and a combing treatment. That is, when the imitation feather yarn fabric is a single-sided imitation feather yarn fabric, the napping treatment is not required.
[0022] The napping process can pull fibers out of the yarn to form fluff. As a preferred technical solution of the present invention, the conditions for the napping process include: the napping roller speed is 600-800 rpm, the fabric speed is 15-20 m / min, the number of napping times is 2-3 times, and the needle cloth insertion depth is 2-3 mm.
[0023] Combing can straighten messy fluff. As a preferred technical solution of the present invention, the conditions for combing include: the combing roller speed is 400-600 rpm, the fabric speed is 12-18 m / min, and the number of combing times is 1-2.
[0024] The shaking treatment causes the fluff to form a fluffy, entangled structure. As a preferred technical solution of the present invention, in step S7, the conditions of the shaking treatment include: shaking temperature of 80-100℃, shaking time of 20-40min, shaking speed of 30-50rpm, and cooling method of natural cooling to below 40℃.
[0025] As a preferred technical solution of the present invention, in step S8, the blow-drying process includes: a first blow-drying process, a second blow-drying process, and a third blow-drying process performed sequentially. The conditions for the first blow-drying process include: air temperature of 100-110℃, relative humidity of 30%-40%, air pressure of 0.4-0.5MPa, blow-drying angle of 30-45°, and fabric speed of 8-12m / min. The conditions for the second blow-drying process include: air temperature of 85-95℃, relative humidity of 15%-20%, air pressure of 0.3-0.4MPa, blow-drying angle of 20-30°, and fabric speed of 8-12m / min. The conditions for the third blow-drying process include: air temperature of 70-80℃, relative humidity of less than 5%, air pressure of 0.2-0.3MPa, blow-drying angle of 10-20°, and fabric speed of 8-12m / min.
[0026] The relative humidity mentioned above can be controlled by mixing in the corresponding steam and blowing it in hot air.
[0027] This invention has discovered that using a blown fiber process and controlling the blown fiber process under the aforementioned conditions can result in fabrics with better softness and lint resistance. It is speculated that this is because the first blown fiber process causes the polyester fibers to absorb moisture and swell, lowering their glass transition temperature. Under the action of an airflow at a medium angle of 0.4-0.5 MPa, the roots of the pile tightly adhering to the base fabric are blown up. The subsequent second blown fiber process keeps the fibers in a plastic state, orienting the pile. The final third blown fiber process dehydrates and sets the fibers, fixing the shape of the pile, thereby achieving better pile formation.
[0028] In addition, when the imitation feather yarn fabric is a double-sided imitation feather yarn fabric, the blown-down process in this invention can be performed on one side or both sides, and those skilled in the art can choose according to their needs.
[0029] As a preferred technical solution of the present invention, in step S9, the conditions for the three-stage setting treatment include: the treatment liquid consists of 3-8 g / L of amino-modified organosilicon softener, 20-30 g / L of anti-pilling agent, and the remainder is water; the rolling mill pressure is 3-4 bar, the liquid content is 60%-70%; the overfeed is 5%-8%; the machine speed is 15-20 m / min; setting at 120-130℃ for 20-30 seconds, then setting at 160-175℃ for 20-30 seconds, and finally setting at 135-140℃ for 20-30 seconds.
[0030] The above-mentioned amino-modified silicone softener uses Hongqi amino silicone oil, and the anti-pilling agent uses JYD700HG.
[0031] In this invention, controlling the three-stage setting under the above conditions can reduce the amount of fabric shedding and increase the softness of the fabric. It is speculated that this is because the first stage of low temperature allows the treatment liquid to fully spread and penetrate, the anti-pilling agent migrates to the root of the pile, and the softener is evenly distributed on the surface. Then, the second stage of high temperature can promote the cross-linking reaction of the anti-pilling agent at the root, forming a high-density reinforcement layer at the root of the pile, firmly anchoring the pile to the base fabric. Finally, the third stage of medium temperature treatment allows the softener to form a low-crosslinking lubricating film at the tip of the pile, giving a silky touch while avoiding the high temperature from damaging the already formed fluffy structure.
[0032] The above three-stage setting process can be carried out according to conventional process steps in this field. That is, the blown fabric is fed into the padding and impregnation steps using a fabric feeder and tension adjusting rollers. The padding pressure is controlled at 3-4 bar, and the liquid content of the fabric after padding is 60%-70%. Then, it enters the overfeed roller and the overfeed is adjusted to 5%-8%. Finally, the speed is controlled at 15-20 m / min and it enters ovens 1-6 for setting. Ovens 1-6 are of the same length, and the temperatures of ovens 1-6 are 120-130℃, 120-130℃, 165-175℃, 160-175℃, 130-140℃, and 130-140℃ respectively. The setting time is 60-90 seconds.
[0033] Secondly, the present invention provides a feather-like yarn fabric, which is prepared by the above-described method for preparing feather-like yarn fabric.
[0034] Compared with the prior art, the present invention has at least the following beneficial effects: 1. In the preparation of feather-like yarn and down fabrics, the interweaving of specific raw materials gives the fabric a biomimetic feel and warmth.
[0035] 2. In this invention, the combination of sorting, shaking, and blow-drying can improve the warmth retention rate and reduce the amount of shedding.
[0036] 3. In this invention, by combining various shaping processes, internal stress can be eliminated and the fabric shape can be stabilized without damaging the already formed fluffy entangled structure, resulting in a softer fabric. Detailed Implementation
[0037] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Experimental methods in the following embodiments, unless otherwise specified, are generally performed under conventional conditions or as recommended by the manufacturer.
[0038] The following examples and comparative examples illustrate the preparation of double-sided imitation feather yarn down fabric.
[0039] Example 1 Preparation of feather-like yarn down fabric: S1. Preparation of raw materials: Prepare 150D / 288F polyester DTY as the first component, 150D / 48F polyester DTY as the second component, and 150D / 48F polyester DTY as the binding yarn. The mass ratio of the first component, the second component and the binding yarn is 75:25:8. S2, Weft weaving: The first and second components are woven with binding wires to obtain the greige fabric. A single-sided circular knitting machine (machine number E24, cylinder diameter 30 inches) is used to weave the fabric in a plain weave. The binding wires are interwoven between the first and second components. The weight of the greige fabric after the machine is 220 gsm. S3. First-stage setting: The woven fabric is set once at a setting temperature of 195℃, a machine speed of 20m / min, an overfeed of 10%, and a width setting of 105% of the finished width. S4. Dyeing and / or printing, drying: Dyeing and printing on the greige fabric after the first setting process, followed by drying; S5. Secondary Setting: The dried fabric is fed into the padding machine and impregnated using a fabric feeder and tension adjusting rollers. (The treatment solution consists of 20g / L of Jiashan Jiangnan Textile's JF-802A, 15g / L of Jiashan Jiangnan Textile's JF-8052, 8g / L of Guangzhou Chuanyi Chemical Co., Ltd.'s cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane crosslinking polymer, 2g / L of penetrant FKS, and citric acid.) The pH value of the liquid solution is 5.2, and the remainder is water. The pressure of the rolling mill is controlled at 3.5 bar, and the liquid content of the fabric after rolling mill is 65%. Then, it enters the overfeed roller and the overfeed is adjusted to 12%. Finally, the speed is controlled at 25 m / min and it enters ovens 1-6 for setting. Ovens 1-6 have the same length, and the temperatures of ovens 1-6 are 175℃, 178℃, 180℃, 180℃, 175℃, and 170℃ respectively. The setting time is 48 seconds. S6. Finishing: The fabric after the secondary setting process is subjected to napping treatment in sequence. The napping treatment conditions include: napping roller speed of 700 rpm, fabric speed of 18 m / min, napping number of times, and needle insertion depth of 2.5 mm; the carding treatment conditions include: carding roller speed of 500 rpm, fabric speed of 15 m / min, and carding number of times. S7. Pellets: The combed fabric is pelted at a temperature of 90℃ for 30 minutes and a rotation speed of 40 rpm. The cooling method is natural cooling to below 40℃. S8. Hair blowing: The fabric after the granulation treatment is subjected to hair blowing treatment. The hair blowing treatment includes the following steps: sequentially performing a first hair blowing treatment, a second hair blowing treatment, and a third hair blowing treatment. The conditions for the first hair blowing treatment are: air temperature of 105℃, relative humidity of 35%, air pressure of 0.45MPa, hair blowing angle of 40°, and fabric speed of 10m / min. The conditions for the second hair blowing treatment are: air temperature of 90℃, relative humidity of 18%, air pressure of 0.35MPa, hair blowing angle of 25°, and fabric speed of 10m / min. The conditions for the third hair blowing treatment are: air temperature of 75℃, relative humidity of less than 5%, air pressure of 0.25MPa, hair blowing angle of 15°, and fabric speed of 10m / min. S9. Three-stage setting: The blown fabric is fed into the padding and impregnation steps using a fabric feeder and tension adjusting rollers (the final treatment solution consists of 5g / L of amino-modified silicone softener (Hongqi amino silicone oil), 25g / L of anti-pilling agent (JYD700HG), and the remainder is water). The padding pressure is controlled at 3.5 bar, and the fabric liquid retention rate after padding is 65%. Then, it enters the overfeed roller and the overfeed is adjusted to 6%. Finally, the speed is controlled at 18m / min and it enters ovens 1-6 for setting. Ovens 1-6 are of the same length, and the temperatures of ovens 1-6 are 125℃, 125℃, 168℃, 168℃, 138℃, and 138℃ respectively, with a setting time of 75 seconds.
[0040] Example 2 The method according to Example 1 differs in that: In step S1, the mass ratio of the first component, the second component, and the binding wire is 78:22:6. In step S5, the treatment solution consists of 18 g / L of JF-802A from Jiashan Jiangnan Textile, 12 g / L of JF-8052 from Jiashan Jiangnan Textile, 10 g / L of cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane cross-linked polymer from Guangzhou Chuanyi Chemical Co., Ltd., 2 g / L of penetrant FKS, and citric acid to make the pH of the treatment solution 5.2, with the remainder being water. In step S9, the vehicle speed is controlled at 20m / min to enter ovens 1-6 for shaping. Ovens 1-6 have the same length, and the temperatures of ovens 1-6 are 120℃, 120℃, 170℃, 170℃, 135℃, and 138℃ respectively, with a shaping time of 66 seconds.
[0041] Example 3 In step S1, the mass ratio of the first component, the second component, and the binding wire is 76:24:6; In step S5, the treatment solution consists of 22 g / L of JF-802A from Jiashan Jiangnan Textile, 18 g / L of JF-8052 from Jiashan Jiangnan Textile, 6 g / L of cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane cross-linked polymer from Guangzhou Chuanyi Chemical Co., Ltd., 2 g / L of penetrant FKS, and citric acid to make the pH of the treatment solution 5.2, with the remainder being water; the temperatures of ovens 1-6 are 175℃, 178℃, 182℃, 182℃, 175℃, and 170℃ respectively, with a setting time of 48 seconds; In step S9, the vehicle speed is controlled at 16m / min to enter ovens 1-6 for shaping. Ovens 1-6 have the same length, and the temperatures of ovens 1-6 are 128℃, 128℃, 165℃, 165℃, 140℃, and 140℃ respectively, with a shaping time of 84 seconds.
[0042] Comparative Example 1 The method according to Example 1 differs in that: Step S9 is skipped, meaning the product after blow-drying is directly used as the product fabric.
[0043] Comparative Example 2 The method according to Example 1 differs in that: Step S8 is skipped, meaning the greige fabric after the granulation treatment proceeds directly to step S9.
[0044] Comparative Example 3 The method according to Example 1 differs in that: In step S5, the treatment solution consists of 35 g / L of JF-802A from Jiashan Jiangnan Textile, 8 g / L of cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane cross-linked polymer from Guangzhou Chuanyi Chemical Co., Ltd., 2 g / L of penetrant FKS, and citric acid to make the pH of the treatment solution 5.2, with the remainder being water.
[0045] Comparative Example 4 The method according to Example 1 differs in that: In step S5, the treatment solution consists of 5 g / L of JF-802A from Jiashan Jiangnan Textile, 30 g / L of JF-8052 from Jiashan Jiangnan Textile, 8 g / L of cyclopentamethoxysiloxane and polydimethylsiloxane / vinyl polydimethylsiloxane cross-linked polymer from Guangzhou Chuanyi Chemical Co., Ltd., 2 g / L of penetrant FKS, and citric acid to make the pH of the treatment solution 5.2, with the remainder being water.
[0046] Comparative Example 5 The method according to Example 1 differs in that: In step S5, the treatment solution consists of 24 g / L of Jiashan Jiangnan Textile's JF-802A, 19 g / L of Jiashan Jiangnan Textile's JF-8052, 2 g / L of penetrant FKS, and citric acid to make the pH of the treatment solution 5.2, with the remainder being water.
[0047] Comparative Example 6 The method according to Example 1 differs in that: In step S8, the relative humidity in the first and second blown hair treatments is less than 5%.
[0048] Comparative Example 7 The method according to Example 1 differs in that: In step S8, the blow-drying process includes: a first blow-drying process and a second blow-drying process performed sequentially. The conditions for the first blow-drying process include: air temperature of 105℃, relative humidity of 20%, air pressure of 0.45MPa, blow-drying angle of 40°, and fabric speed of 8m / min. The conditions for the second blow-drying process include: air temperature of 80℃, relative humidity of less than 5%, air pressure of 0.3MPa, blow-drying angle of 20°, and fabric speed of 8m / min.
[0049] Performance testing The fabrics in Examples 1-3 and Comparative Examples 1-7 were subjected to the following performance tests: 1. Softness: The inclined plane method (ASTM D1388) is used to test the length of the cantilever arm. The smaller the value, the softer the arm.
[0050] 2. Thermal insulation: Tested according to the standard test method for thermal conductivity of textile materials in ASTM D1518-14 Option 1, at a temperature of 35℃ and a wind speed of 0.5m / s.
[0051] 3. Pilling performance: Using fabric as a sample, according to the ASTM D3512 random pilling test standard: three samples of the same size are placed in the test chamber, the test time is set to 30 minutes, the samples are then taken out and weighed, and the final weight is recorded. The relative weight change rate is calculated as follows: relative weight change rate = (initial weight - final weight) / initial weight. The smaller the relative weight change rate, the less likely the sample is to shed.
[0052] The test results are shown in Table 1.
[0053] Table 1 Performance Test Results
[0054] As can be seen from the test results of the examples and comparative examples, the fabric prepared in this invention has the advantages of a soft touch like natural down, excellent warmth retention and low shedding.
[0055] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention. Furthermore, various different embodiments of the present invention can be arbitrarily combined, as long as they do not violate the spirit of the present invention, they should also be considered as the content disclosed by the present invention.
Claims
1. A method for preparing a feather-like yarn-like fabric, characterized in that, Includes the following steps: S1. Raw material preparation: Polyester DTY is used as raw material, including first component, second component and binding yarn. The first component is 150D / 288F, the second component is 150D / 48F, and the binding yarn is 150D / 48F. S2, Weft weaving: The first component, the second component and the binding wire are woven together to obtain a greige fabric; S3, First-time setting: The woven fabric undergoes a first-time setting process; S4. Dyeing and / or printing, drying: Dyeing and / or printing on the greige fabric after the first setting process, followed by drying; S5. Secondary shaping: The dried fabric undergoes a secondary shaping process. S6. Finishing: Finishing the greige fabric after the secondary shaping process, including combing. S7. Pelletizing: Pelletizing the finished greige fabric; S8. Hair blowing: Hair blowing treatment is performed on the greige fabric after the granulation process. S9. Three-stage setting: The fabric after blown fabric is set three times. In step S5, the conditions for the secondary shaping treatment include: the treatment solution consists of 15-25 g / L of a first softener, 10-20 g / L of a second softener, 5-10 g / L of an organosilicon elastomer, and 1-3 g / L of a penetrant; citric acid is used to adjust the pH of the treatment solution to 5-5.5; and the remainder is water. The first softener is an amino-modified organosilicon softener with a viscosity of 2000-5000 cPs; the second softener is an amino-modified organosilicon softener with a viscosity of 100-300 cPs.
2. The method for preparing the feather-like yarn fabric according to claim 1, characterized in that, The mass ratio of the first component, the second component and the binding wire is (65-80):(20-35):(5-15).
3. The method for preparing the feather-like yarn fabric according to claim 2, characterized in that, In step S2: the weaving is performed using a single-sided circular knitting machine or a double-sided circular knitting machine for weft knitting; the machine size used for weaving is E22-E28, and the cylinder diameter is 30-38 inches; the weaving process adopts plain weave, Roman weave, or air layer weave; the binding yarn is interlaced between the first component and the second component; and the weight of the finished fabric is 180-350 gsm.
4. The method for preparing the feather-like yarn down fabric according to claim 1, characterized in that, In step S3, the conditions for the first shaping process include: shaping temperature of 190-200℃, machine speed of 20-35m / min, overfeed of 8%-12%, and fixed width of 105%-110% of the finished width.
5. The method for preparing the feather-like yarn-like fabric according to claim 1, characterized in that, In step S5, the conditions for the secondary shaping process include: rolling mill pressure of 3-4 bar, liquid content of 60%-70%, overfeed of 10%-15%, rolling speed of 20-30 m / min, shaping temperature of 170-185℃, and shaping time of 40-60 seconds.
6. The method for preparing the feather-like yarn fabric according to claim 1, characterized in that, The imitation feather yarn fabric is either a single-sided or double-sided imitation feather yarn fabric.
7. The method for preparing the feather-like yarn-like fabric according to claim 6, characterized in that, When the imitation feather yarn fabric is a double-sided imitation feather yarn fabric, the finishing process includes sequential napping and combing. The conditions for napping include: napping roller speed of 600-800 rpm, fabric speed of 15-20 m / min, napping times of 2-3 times, and needle insertion depth of 2-3 mm. The conditions for combing include: combing roller speed of 400-600 rpm, fabric speed of 12-18 m / min, and combing times of 1-2 times.
8. The method for preparing the feather-like yarn down fabric according to claim 1, characterized in that, In step S7, the conditions for the grain shaking treatment include: a grain shaking temperature of 80-100℃, a grain shaking time of 20-40 minutes, a grain shaking speed of 30-50 rpm, and natural cooling to below 40℃. In step S8, the method of the hair blowing treatment includes: a first hair blowing treatment, a second hair blowing treatment, and a third hair blowing treatment performed sequentially. The conditions for the first hair blowing treatment include: an air temperature of 100-110℃, a relative humidity of 30%-40%, and an air pressure of 0.4-0.5 MPa. The conditions for the first blown hair treatment are: a blown hair angle of 30-45° and a weaving speed of 8-12 m / min; the conditions for the second blown hair treatment are: a wind temperature of 85-95°, a relative humidity of 15%-20%, a wind pressure of 0.3-0.4 MPa, a blown hair angle of 20-30°, and a weaving speed of 8-12 m / min; the conditions for the third blown hair treatment are: a wind temperature of 70-80°, a relative humidity of less than 5%, a wind pressure of 0.2-0.3 MPa, a blown hair angle of 10-20°, and a weaving speed of 8-12 m / min.
9. The method for preparing the feather-like yarn down fabric according to claim 1, characterized in that, In step S9, the conditions for the three-stage setting process include: the treatment solution consists of 3-8 g / L of amino-modified silicone softener, 20-30 g / L of anti-pilling agent, and the remainder is water; the rolling mill pressure is 3-4 bar, the liquid content is 60%-70%; the overfeed is 5%-8%; the machine speed is 15-20 m / min; setting at 120-130℃ for 20-30 seconds, then setting at 160-175℃ for 20-30 seconds, and finally setting at 135-140℃ for 20-30 seconds.
10. A feather-like yarn-like fabric, characterized in that, It is prepared by the method for preparing the imitation feather yarn fabric according to any one of claims 1-9.