An intelligent solidification treatment device for engineering waste mud
By using a hydraulic cylinder and servo motor-driven pressure roller in conjunction with a conical rod and inclined block, the problem of long filter plate separation time in plate and frame filter presses is solved, achieving rapid separation and self-cleaning of filter plates, and improving slurry treatment efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHEJIANG ENG SURVEY & DESIGN INST GRP CO LTD
- Filing Date
- 2026-04-27
- Publication Date
- 2026-06-05
AI Technical Summary
In the existing technology, plate and frame filter presses need to repeatedly separate the filter plates after dewatering the slurry, resulting in slow unloading speed and affecting the continuous processing of slurry.
A hydraulic cylinder is used to push the pressure plate to fit the filter plate. A servo motor drives the pressure roller to cooperate with the conical rod and inclined block to achieve rapid separation and self-cleaning of the filter plate. The residual mud cake is thrown off by the inertial force of the filter plate. The design of spring ring and inclined block ensures the filter plate spacing and cleaning effect.
It achieves rapid and orderly separation of filter plates, shortens unloading time, improves the efficiency and stability of slurry solidification treatment, reduces fluctuations in single-processing volume, and enhances the self-cleaning effect of filter plates.
Smart Images

Figure CN122141310A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mud treatment equipment technology, specifically to an intelligent solidification treatment device for engineering waste mud. Background Technology
[0002] Solidification treatment of construction waste mud is an efficient and environmentally friendly mud treatment method. In municipal engineering, pile foundation construction and other processes, a large amount of waste mud containing materials such as soil, cement and sand is often generated. The intelligent solidification treatment device for construction waste mud is an integrated equipment that combines solid-liquid separation, chemical solidification and intelligent control. It is used to quickly convert the high water content mud generated by construction, pile foundation, mining and other projects into solid mud cakes that can be used for resource utilization, so as to achieve zero mud discharge and no mud spillage.
[0003] When solidifying mud, plate and frame filter presses are often used to dewater the mud. After pressing, the filter plates in the filter press need to be separated one by one so that the mud cake falls out and is discharged. However, the filter press can usually only pull a small number of filter plates to separate them one by one at a time. It is necessary to repeat the process many times to complete the separation of the filter plates, which greatly increases the unloading time and slows down the discharge speed, affecting the continuous treatment of mud. Summary of the Invention
[0004] To solve the above-mentioned technical problems, the present invention provides an intelligent solidification treatment device for engineering waste mud, including a support frame, a belt conveyor fixedly connected to the inner wall of the support frame, an mounting frame fixedly connected to the top of the support frame, and a mud inlet pipe penetrating the left inner wall of the mounting frame, and further including: The curing mechanism is installed on the inner wall of the mounting frame; A sliding mechanism is fixedly mounted on the top of the mounting bracket; The actuating mechanism is fixedly mounted on the top of the mounting frame; In use, the mud inlet pipe is connected to an external mud pump. The external mud pump is started to draw mud into the solidification mechanism, and the solidification mechanism then squeezes the mud to dehydrate it and form a mud cake.
[0005] Preferably, the curing mechanism includes: The drive component is fixedly mounted on the right side of the mounting bracket; The water filtration assembly is slidably mounted on the top of the mounting bracket.
[0006] Preferably, the sliding mechanism includes: The connecting component is fixedly mounted on the top of the mounting bracket; A transverse sliding component is slidably disposed on the inner wall of the connecting component.
[0007] Preferred driving bodies include: The pressure-bearing component is fixedly mounted on the top of the mounting bracket; The separation component is installed at the bottom of the pressure-bearing component.
[0008] Preferably, the drive assembly includes a hydraulic cylinder fixedly connected to the inner wall of the mounting frame, a pressure plate slidably connected to the top of the mounting frame, and the left side of the output end of the mounting frame fixedly connected to the right side of the pressure plate. The water filtration assembly includes several filter plates set on the top of the support frame, and filter cloth is fixedly connected to the outer wall of each filter plate; When the mud needs to be solidified, the hydraulic cylinder is activated to extend and push the pressure plate towards the mud inlet pipe. As the pressure plate continues to move, it will contact the filter plate, thereby pushing the filter plate to move and causing multiple filter plates to stick together until the filter plate on the left side contacts the left side of the mounting frame. At this time, the pressure plate continues to press the filter plate, making multiple filter plates stick together tightly.
[0009] Preferably, the water filtration assembly also includes roller frames fixedly connected to the front and back of the filter plates, the bottom of several roller frames being slidably connected to the top of the mounting frame, and a drain pipe being connected through the back of several filter plates. The process involves starting an external mud pump to deliver mud into multiple filter plates. The mud is then fed into the filter chambers enclosed between the filter plates via a mud inlet pipe. The mud continuously fills the filter chambers, and the pressure gradually increases. After the mud is pressurized, soil, sand, gravel, and solid impurities are intercepted by the filter cloth on the outer wall of the filter plates. Solids are left to accumulate between the filter plates, while water in the mud passes through the filter cloth into the filter plates and is discharged through the drain pipe on the back of the filter plates, thus dehydrating and solidifying the mud. Once the mud is dehydrated, the external mud pump is stopped, and the hydraulic cylinder is started to retract, causing the pressure plate to reset and separating it from the filter plates.
[0010] Preferably, the connecting assembly includes a connecting frame fixedly connected to the side of the mounting frame away from the support frame, and a rack is fixedly connected to the top of the connecting frame.
[0011] Preferably, the traverse assembly includes a slide table slidably connected to the back of the connecting frame, a servo motor is fixedly connected to the back of the slide table, and a gear rod is fixedly connected to the front of the output end of the servo motor. The outer wall of the gear rod meshes with the top of the rack, and a pressure roller is fixedly connected to the front of the gear rod; The servo motor is started to drive the gear rod to rotate. Since the gear rod meshes with the rack, it will move towards the mud inlet pipe during rotation, thus driving the pressure roller to move synchronously.
[0012] Preferably, the pressure-bearing component includes a sliding frame fixedly connected to the side of the mounting frame away from the support frame, and the inner wall of the sliding frame is slidably connected with a plurality of tapered rods; The top of the sliding frame is slidably connected to several spring rings, and the inner walls of the spring rings are slidably connected to the outer walls of several tapered rods. As the pressure roller continues to move, it comes into contact with the inclined surface of the tapered rod, which in turn squeezes the tapered rod downward. The tapered rod then squeezes the spring ring, causing the spring ring to accumulate rebound force.
[0013] Preferably, the separation assembly includes a plurality of inclined blocks 1 disposed at the bottom of the sliding frame, the tops of the plurality of inclined blocks 1 being fixedly connected to the bottoms of a plurality of tapered rods; The bottom of the sliding frame is provided with several inclined blocks 2. The top left side of the mounting frame is fixedly connected to the bottom of the inclined block 2 located on the left side. The bottom of the several inclined blocks 2 is fixedly connected to the top of several filter plates. When the conical rod descends, it will cause the inclined block one to descend, so that the inclined surface of the inclined block one contacts the inclined surface of the inclined block two. As the inclined block one continues to descend, it will be blocked by the inclined surface of the inclined block two and will move towards the pressure plate. The vertical edge of the inclined block one will push the filter plate to move synchronously, so that the left side of the filter plate will separate from the adjacent filter plate. The mud cake between the filter plates will lose its restraint and fall to the top of the belt conveyor by its own weight. Then the belt conveyor will be started to transport the mud cake out. As the pressure roller continues to move, it will separate from the conical rod, releasing the spring ring's rebound force and pushing the conical rod back to its original position. As the pressure roller continues to move, it will sequentially squeeze multiple conical rods downward, causing multiple filter plates to separate sequentially. This allows for the rapid and orderly separation of all filter plates, effectively preventing the problem of excessively long discharge time caused by the filter plates being pulled apart one by one. This significantly shortens the unloading time and improves the efficiency of mud solidification treatment. As the pressure roller continues to move, when the pressure roller moves to the left side of the conical rod, the spring ring will quickly release its restoring force because the conical rod can move towards the pressure plate at this time. This will push the conical rod to rise quickly, causing the inclined block to rise as well. At this time, the left side of the conical rod is blocked by the pressure roller. During the rise of the conical rod, it will also move rapidly towards the pressure plate, which will then push the filter plate to move rapidly through the inclined block. Since the filter plate is slidably connected to the top of the mounting frame through two roller frames, and the position of the inclined block pushing the filter plate is located on the upper side of the filter plate. The filter plate will rotate around the rollers of the roller frame. Since the rotation center of the roller frame is located on the upper side of the filter plate, the overall center of gravity of the filter plate will be biased to the lower side. Under the action of its own weight, the filter plate can autonomously reverse and reset, causing the filter plate to swing back and forth quickly. With the help of the inertial force generated during the swinging process, the mud cake remaining on the surface of the filter plate can be thrown off. This effectively prevents some mud cake from remaining on the surface of the filter plate after the filter plates separate, which would occupy the space of the filter plate, reduce the amount of mud filling in the next batch, and reduce the amount of mud processed in a single batch, thereby ensuring the stability of the amount of mud processed in a single batch.
[0014] The present invention has the following beneficial effects: (1) When the present invention is used, when the slurry has solidified and needs to be discharged, the pressure roller is driven to move continuously by the transverse component. The pressure roller will squeeze the conical rod and the inclined block to descend. Through the separation component, the vertical edge of the inclined block will push the filter plate to move, so that the left side of the filter plate will separate from the adjacent filter plate. The mud cake between the filter plates will lose its limit and fall off by its own weight. As the pressure roller continues to move, the pressure roller will squeeze multiple conical rods to descend in sequence, so that multiple filter plates will separate in sequence. The rapid and orderly separation of all filter plates can be completed in sequence, effectively preventing the filter plates from being pulled apart one by one, which would cause the discharge time to be too long. This greatly shortens the unloading time and improves the operation efficiency of slurry solidification treatment.
[0015] (2) In this invention, as the pressure roller continues to move, when the pressure roller moves to the left side of the conical rod, the left side of the conical rod is blocked by the pressure roller. During the upward movement of the conical rod, it will also move rapidly towards the pressure plate. Then, the filter plate will be moved rapidly by the inclined block. The filter plate will swing back and forth rapidly with the roller of the roller frame as the fulcrum. With the help of the inertial force generated by the swinging process of the filter plate, the mud cake remaining on the surface of the filter plate can be thrown off. This effectively prevents some mud cake from remaining on the surface of the filter plate after the filter plates separate from each other, which will occupy the space of the filter plate, reduce the filling amount of the next mud, and reduce the single processing amount of mud, thereby ensuring the stability of the single mud processing amount.
[0016] (3) In this invention, after all filter plates have been separated and unloaded, the servo motor is started to rotate in the opposite direction, driving the pressure roller to return to its original position. The pressure roller pushes the conical rod and the inclined block to move, causing multiple sets of filter plates to re-attach in sequence until the rightmost filter plate comes into contact with the pressure plate. As the pressure roller continues to move, it will squeeze the conical rod down again, causing the right side of the filter plate to separate from the adjacent filter plate again. Through the re-attachment between the filter plates, the residual mud cake on the surface of the filter cloth will be squeezed a second time due to the squeezing force between the filter plates. When the filter cloth of the filter plate is squeezed and suddenly separated, the filter cloth quickly changes from a tight state to a loose state. This shaking of tightness and looseness will reduce the adhesion between the mud cake and the filter cloth, further assisting the residual mud cake to fall off and improving the self-cleaning effect of the filter plate.
[0017] (4) In this invention, the interlocking of multiple inclined blocks II limits the movement of the filter plate, allowing the filter plate to move in a vertical state and fully opening the gap between the filter plates. This effectively prevents the filter plate from rotating when the inclined block I pushes it to move, causing the top of the filter plate to tilt to the right and the bottom to contact the adjacent filter plate on the left. This results in the bottom gap between the filter plates being too narrow, which will hinder the falling of the mud cake and cause too much mud cake to remain on the surface of the filter plate. When the filter plate swings, too much mud cake will be flung around, causing waste to scatter and accumulate, affecting the orderly discharge of materials on site and increasing the time for cleaning up waste. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the mounting frame structure of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 This is a left-side view of the mounting bracket of the present invention; Figure 5 This is a schematic diagram of the connecting frame structure of the present invention; Figure 6 This is a schematic diagram of the rear view of the connecting frame of the present invention; Figure 7 This is a cross-sectional schematic diagram of the filter plate of the present invention; Figure 8 This is a schematic diagram of the inclined block two structure of the present invention; Figure 9 This is a schematic diagram of the working process of the tapered rod of the present invention; Figure 10 This is a schematic diagram of the filter plate's working process according to the present invention.
[0020] The attached diagram lists the components represented by each number as follows: In the diagram: 1. Curing mechanism; 11. Drive assembly; 12. Filter assembly; 13. Support frame; 14. Belt conveyor; 15. Mounting frame; 16. Slurry inlet pipe; 111. Hydraulic cylinder; 112. Pressure plate; 121. Filter plate; 122. Roller frame; 2. Sliding mechanism; 21. Connecting assembly; 22. Lateral movement assembly; 211. Connecting frame; 212. Rack; 221. Slide table; 222. Servo motor; 223. Gear rod; 224. Pressure roller; 3. Pushing mechanism; 31. Pressure-bearing assembly; 32. Separation assembly; 311. Sliding frame; 312. Conical rod; 313. Spring ring; 321. Inclined block one; 322. Inclined block two. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1, please refer to Figures 1-5 This invention relates to an intelligent solidification treatment device for engineering waste mud, comprising a support frame 13, a belt conveyor 14 fixedly connected to the inner wall of the support frame 13, an mounting frame 15 fixedly connected to the top of the support frame 13, and a mud inlet pipe 16 penetratingly connected to the left inner wall of the mounting frame 15, and further comprising: Curing mechanism 1 is installed on the inner wall of mounting frame 15; Sliding mechanism 2 is fixedly mounted on the top of mounting bracket 15; The pushing mechanism 3 is fixedly installed on the top of the mounting bracket 15; In use, the mud inlet pipe 16 is connected to an external mud pump. The external mud pump is started to draw mud into the solidification mechanism 1, and the solidification mechanism 1 then squeezes the mud to dehydrate it and form a mud cake.
[0023] Curing mechanism 1 includes: Drive component 11 is fixedly mounted on the right side of mounting bracket 15; The water filter assembly 12 is slidably mounted on the top of the mounting bracket 15.
[0024] The sliding mechanism 2 includes: Connection component 21 is fixedly mounted on the top of mounting bracket 15; The transverse component 22 is slidably disposed on the inner wall of the connecting component 21.
[0025] The driving body 3 includes: Pressure-bearing component 31 is fixedly mounted on the top of mounting bracket 15; Separation component 32 is installed at the bottom of pressure component 31.
[0026] Example 2, please refer to Figures 1-10 The present invention is an intelligent solidification treatment device for engineering waste mud. Based on the first embodiment, the drive component 11 includes a hydraulic cylinder 111 fixedly connected to the inner wall of the mounting frame 15, a pressure plate 112 slidably connected to the top of the mounting frame 15, and the left side of the output end of the mounting frame 15 is fixedly connected to the right side of the pressure plate 112. The water filtration assembly 12 includes a plurality of filter plates 121 disposed on the top of the support frame 13, and filter cloth is fixedly connected to the outer wall of each of the plurality of filter plates 121. When slurry solidification is required, the hydraulic cylinder 111 is extended, pushing the pressure plate 112 towards the slurry inlet pipe 16. As the pressure plate 112 continues to move, it contacts the filter plate 121, thus pushing the filter plate 121 to move. This causes multiple filter plates 121 to come into contact with each other until the filter plate 121 on the left side contacts the left side of the mounting bracket 15. Figure 7 As shown, at this time, the pressure plate 112 continuously applies pressure to the filter plate 121, so that the multiple filter plates 121 are tightly fitted together.
[0027] The water filtration assembly 12 also includes roller frames 122 fixedly connected to the front and back of the filter plate 121. The bottom of several roller frames 122 is slidably connected to the top of the mounting frame 15, and a drain pipe is connected through the back of several filter plates 121. The process involves starting an external mud pump to deliver mud into multiple filter plates 121. The mud is then fed into the filter chambers enclosed between the filter plates 121 via a mud inlet pipe 16. The mud continuously fills the filter chambers, gradually increasing the pressure. Under pressure, soil, sand, and solid impurities are trapped by the filter cloth on the outer wall of the filter plates 121, while solids remain and accumulate between the filter plates 121. Water in the mud passes through the filter cloth into the filter plates 121 and is discharged through the drain pipe on the back of the filter plates 121. Figure 9 As shown in the position of H, the mud is dehydrated and solidified. After the mud is dehydrated, the external mud pump is stopped and the hydraulic cylinder 111 is started to retract, which drives the pressure plate 112 to reset, so that the pressure plate 112 is separated from the filter plate 121.
[0028] The connecting assembly 21 includes a connecting frame 211 fixedly connected to the side of the mounting frame 15 away from the support frame 13, and a rack 212 fixedly connected to the top of the connecting frame 211.
[0029] The transverse component 22 includes a slide table 221 that is slidably connected to the back of the connecting frame 211. A servo motor 222 is fixedly connected to the back of the slide table 221, and a gear rod 223 is fixedly connected to the front of the output end of the servo motor 222. The outer wall of the gear rod 223 meshes with the top of the rack 212, and a pressure roller 224 is fixedly connected to the front of the gear rod 223. The servo motor 222 is started to drive the gear rod 223 to rotate. Since the gear rod 223 meshes with the rack 212, the gear rod 223 will move towards the mud inlet pipe 16 during rotation, driving the pressure roller 224 to move synchronously.
[0030] The pressure-bearing component 31 includes a sliding frame 311 fixedly connected to the side of the mounting frame 15 away from the support frame 13, and a plurality of tapered rods 312 are slidably connected to the inner wall of the sliding frame 311. The top of the sliding frame 311 is slidably connected to several spring rings 313, and the inner walls of the several spring rings 313 are slidably connected to the outer walls of several tapered rods 312. As the pressure roller 224 continues to move, it will come into contact with the inclined surface of the tapered rod 312, thereby squeezing the tapered rod 312 to descend. The tapered rod 312 will squeeze the spring ring 313, causing the spring ring 313 to accumulate rebound force.
[0031] The separation assembly 32 includes a plurality of inclined blocks 321 disposed at the bottom of the sliding frame 311, the tops of the plurality of inclined blocks 321 being fixedly connected to the bottoms of a plurality of tapered rods 312; The bottom of the sliding frame 311 is provided with several inclined blocks 322. The top left side of the mounting frame 15 is fixedly connected to the bottom of the inclined block 322 located on the left side. The bottom of the several inclined blocks 322 is fixedly connected to the top of several filter plates 121. When the conical rod 312 descends, it causes the inclined block 321 to descend as well, bringing its inclined surface into contact with the inclined surface of the second inclined block 322. As the inclined block 321 continues to descend, it is blocked by the inclined surface of the second inclined block 322, causing it to move towards the pressure plate 112. The vertical edge of the inclined block 321 pushes the filter plate 121 to move synchronously, separating the left side of the filter plate 121 from the adjacent filter plate 121. Figure 9 As shown, the mud cake between the filter plates 121 will lose its restraint and fall onto the top of the belt conveyor 14 by its own weight. Then the belt conveyor 14 will be started to transport the mud cake out. As the pressure roller 224 continues to move, it will separate from the conical rod 312, releasing the rebound force of the spring ring 313 and pushing the conical rod 312 back to its original position. As the pressure roller 224 continues to move, it will sequentially squeeze multiple conical rods 312 downwards, causing multiple filter plates 121 to separate sequentially. This allows for the rapid and orderly separation of all filter plates 121, effectively preventing the filter plates 121 from being pulled apart one by one, which would cause excessively long discharge time. This significantly shortens the unloading time and improves the efficiency of mud solidification treatment. As the pressure roller 224 continues to move, when the pressure roller 224 moves to the left side of the conical rod 312, as... Figure 9 As shown, since the conical rod 312 can move towards the pressure plate 112 at this time, the rebound force of the spring ring 313 will be released quickly, pushing the conical rod 312 to rise quickly, and driving the inclined block 321 to rise. At this time, the left inclined surface of the conical rod 312 is blocked by the pressure roller 224. During the rise of the conical rod 312, it will also move quickly towards the pressure plate 112, and then push the filter plate 121 to move quickly through the inclined block 321. Since the filter plate 121 is slidably connected to the top of the mounting frame 15 through two roller frames 122, and the position of the inclined block 321 pushing the filter plate 121 to move is located on the upper side of the filter plate 121. The filter plate 121 will then rotate around the rollers of the roller frame 122 as a fulcrum, such as Figure 10 As shown, since the rotation center of the roller frame 122 is located on the upper side of the filter plate 121, the overall center of gravity of the filter plate 121 will be biased to the lower side. Under the action of the filter plate 121's own weight, the filter plate 121 can autonomously reverse and reset, causing the filter plate 121 to swing back and forth quickly. With the help of the inertial force generated during the swinging process of the filter plate 121, the mud cake remaining on the surface of the filter plate 121 can be thrown off, effectively preventing some mud cake from remaining on the surface of the filter plate 121 after the filter plates 121 separate from each other, occupying the space of the filter plate 121, reducing the amount of mud filling in the next batch, and reducing the amount of mud processed in a single batch, thereby ensuring the stability of the amount of mud processed in a single batch.
[0032] The number of the above structures is not limited. Those skilled in the art can freely set them according to actual needs, as long as the above structures are installed at the connection positions of the corresponding structures.
[0033] A specific application of this embodiment is as follows: When using this invention, the operator first connects the mud inlet pipe 16 to an external mud pump. When mud solidification is required, the hydraulic cylinder 111 is activated to extend, pushing the pressure plate 112 towards the mud inlet pipe 16. As the pressure plate 112 continues to move, it will contact the filter plate 121, thereby pushing the filter plate 121 to move. This will cause multiple filter plates 121 to stick together until the filter plate 121 on the left side contacts the left side of the mounting bracket 15. Figure 7As shown, at this time, the pressure plate 112 continuously applies pressure to the filter plate 121, so that the multiple filter plates 121 are tightly fitted together; Then, the external mud pump is started to draw mud into the mud inlet pipe 16. The mud is then fed into the filter chambers enclosed by multiple filter plates 121. The mud continuously fills the filter chambers, and the pressure gradually increases. After being pressurized, soil, sand, and solid impurities are intercepted by the filter cloth on the outer wall of the filter plates 121. Solids remain and accumulate between the filter plates 121. Water in the mud passes through the filter cloth into the filter plates 121 and is discharged through the drain pipe on the back of the filter plates 121. Figure 9 As shown in the position of H, the mud is dehydrated and solidified. After the mud is dehydrated, the external mud pump is stopped and the hydraulic cylinder 111 is started to retract, which drives the pressure plate 112 to reset, so that the pressure plate 112 is separated from the filter plate 121. Then, the servo motor 222 is started to drive the gear rod 223 to rotate. Since the gear rod 223 meshes with the rack 212, the gear rod 223 will move towards the mud inlet pipe 16 during rotation, driving the pressure roller 224 to move synchronously. As the pressure roller 224 continues to move, it will contact the inclined surface of the conical rod 312, thereby squeezing the conical rod 312 to descend. The conical rod 312 will squeeze the spring ring 313, causing the spring ring 313 to accumulate and rebound. When the conical rod 312 descends, it causes the inclined block 321 to descend as well, bringing its inclined surface into contact with the inclined surface of the second inclined block 322. As the inclined block 321 continues to descend, it is blocked by the inclined surface of the second inclined block 322, causing it to move towards the pressure plate 112. The vertical edge of the inclined block 321 pushes the filter plate 121 to move synchronously, separating the left side of the filter plate 121 from the adjacent filter plate 121. Figure 9 As shown, the mud cake between the filter plates 121 will lose its restraint and fall onto the top of the belt conveyor 14 by its own weight. Then the belt conveyor 14 will be started to transport the mud cake out. As the pressure roller 224 continues to move, it will separate from the conical rod 312, releasing the rebound force of the spring ring 313 and pushing the conical rod 312 back to its original position. As the pressure roller 224 continues to move, it will sequentially squeeze multiple conical rods 312 downwards, causing multiple filter plates 121 to separate sequentially. This allows for the rapid and orderly separation of all filter plates 121, effectively preventing the filter plates 121 from being pulled apart one by one, which would cause excessively long discharge time. This significantly shortens the unloading time and improves the efficiency of mud solidification treatment. As the pressure roller 224 continues to move, when the pressure roller 224 moves to the left side of the conical rod 312, as... Figure 9As shown, since the conical rod 312 can move towards the pressure plate 112 at this time, the rebound force of the spring ring 313 will be released quickly, pushing the conical rod 312 to rise quickly, and driving the inclined block 321 to rise. At this time, the left inclined surface of the conical rod 312 is blocked by the pressure roller 224. During the rise of the conical rod 312, it will also move quickly towards the pressure plate 112, and then push the filter plate 121 to move quickly through the inclined block 321. Since the filter plate 121 is slidably connected to the top of the mounting frame 15 through two roller frames 122, and the position of the inclined block 321 pushing the filter plate 121 to move is located on the upper side of the filter plate 121. The filter plate 121 will then rotate around the rollers of the roller frame 122 as a fulcrum, such as Figure 10 As shown, since the rotation center of the roller frame 122 is located on the upper side of the filter plate 121, the overall center of gravity of the filter plate 121 will be biased to the lower side. Under the action of the filter plate 121's own weight, the filter plate 121 can autonomously reverse and reset, causing the filter plate 121 to swing back and forth quickly. With the help of the inertial force generated during the swinging process of the filter plate 121, the mud cake remaining on the surface of the filter plate 121 can be thrown off, effectively preventing some mud cake from remaining on the surface of the filter plate 121 after the filter plates 121 separate from each other, occupying the space of the filter plate 121, reducing the amount of mud filling in the next batch, and reducing the amount of mud processed in a single batch, thereby ensuring the stability of the amount of mud processed in a single batch. As the pressure roller 224 moves toward the mud inlet pipe 16, and the extrusion cone rod 312 descends, the vertical edge of the inclined block 321 pushes the filter plate 121 to move. Through the interlocking of multiple inclined blocks 322, the movement of the filter plate 121 is limited. Figure 8 As shown in the position of G, the filter plate 121 can move in a vertical state, fully opening the gap between the filter plates 121. As the filter plate 121 continues to move, the inclined blocks 322 will separate from each other, removing the rotation limit on the filter plate 121, allowing the filter plate 121 to swing smoothly. To effectively prevent the filter plate 121 from rotating when the inclined block 321 pushes it to move, causing the top of the filter plate 121 to tilt to the right and the bottom to contact the adjacent filter plate 121 on the left, resulting in an excessively narrow bottom gap between the filter plates 121, which would hinder the falling of the mud cake and cause too much mud cake to remain on the surface of the filter plate 121. When the filter plate 121 swings, too much mud cake will be flung around, causing waste to scatter and accumulate, affecting the orderly discharge of materials on site and increasing the time for cleaning up waste. After the pressure roller 224 moves to the leftmost side of the mounting frame 15 and all filter plates 121 have completed separation and unloading, the servo motor 222 is started to rotate in the opposite direction, driving the gear rod 223 to rotate in the opposite direction, so that the gear rod 223 and the pressure roller 224 move towards the pressure plate 112. During the return process of the pressure roller 224, it will first contact the leftmost conical rod 312. Since the conical rod 312 can move towards the pressure plate 112 at this time, the pressure roller 224 will push the conical rod 312 to move, and drive the corresponding filter plate 121 to move through the inclined block 321, so that multiple sets of filter plates 121 are re-attached in sequence until the rightmost filter plate 121 abuts against the pressure plate 112, so that the filter plate 121 is restricted and cannot continue to move to the right. As the pressure roller 224 continues to move, it will squeeze the conical rod 312 down again, causing the inclined surface of inclined block 1 321 to contact the inclined surface of inclined block 2 322. Since the filter plate 121 cannot move to the right at this time, the inclined block 1 321 will squeeze the inclined block 2 322 to move towards the mud inlet pipe 16, driving the corresponding filter plate 121 to move, so that the right side of the filter plate 121 separates from the adjacent filter plate 121 again. As the filter plates 121 are re-attached, the pressure between them will cause secondary compression of the residual mud cake on the surface of the filter cloth. When the filter cloth of the filter plate 121 is suddenly separated after being compressed, the filter cloth quickly changes from a taut state to a relaxed state. This alternating tightening and loosening of the filter cloth will reduce the adhesion between the mud cake and the filter cloth, further assisting the residual mud cake to fall off and improving the self-cleaning effect of the filter plate 121.
[0034] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A smart solidification treatment device for engineering waste mud, comprising a support frame (13), wherein a belt conveyor (14) is fixedly connected to the inner wall of the support frame (13), and an mounting frame (15) is fixedly connected to the top of the support frame (13), wherein a mud inlet pipe (16) is connected through the left inner wall of the mounting frame (15), characterized in that, Also includes: Curing mechanism (1), which is installed on the inner wall of mounting frame (15); Sliding mechanism (2), which is fixedly mounted on the top of mounting bracket (15); A pushing mechanism (3) is fixedly mounted on the top of the mounting frame (15); When in use, the mud inlet pipe (16) is connected to an external mud pump. The external mud pump is started to draw mud into the solidification mechanism (1). The solidification mechanism (1) then squeezes the mud to dehydrate it and form a mud cake.
2. The intelligent solidification treatment device for engineering waste mud according to claim 1, characterized in that: The curing mechanism (1) includes: A drive assembly (11) is fixedly disposed on the right side of the mounting bracket (15); A water filter assembly (12) is slidably disposed on top of a mounting bracket (15).
3. The intelligent solidification treatment device for engineering waste mud according to claim 2, characterized in that: The sliding mechanism (2) includes: A connecting component (21) is fixedly mounted on the top of the mounting bracket (15); A transverse component (22) is slidably disposed on the inner wall of the connecting component (21).
4. The intelligent solidification treatment device for engineering waste mud according to claim 3, characterized in that: The propulsion mechanism (3) includes: A pressure-bearing component (31) is fixedly mounted on the top of the mounting bracket (15); Separation component (32) is installed at the bottom of pressure component (31).
5. The intelligent solidification treatment device for engineering waste mud according to claim 4, characterized in that: The drive assembly (11) includes a hydraulic cylinder (111) fixedly connected to the inner wall of the mounting frame (15), and a pressure plate (112) is slidably connected to the top of the mounting frame (15). The left side of the output end of the mounting frame (15) is fixedly connected to the right side of the pressure plate (112). The water filtration assembly (12) includes several filter plates (121) disposed on the top of the support frame (13), and filter cloth is fixedly connected to the outer wall of each of the filter plates (121); In this process, by activating the hydraulic cylinder (111) to extend, the pressure plate (112) is pushed to move. During the movement of the pressure plate (112), it will come into contact with multiple filter plates (121), thereby squeezing the filter plates (121).
6. The intelligent solidification treatment device for engineering waste mud according to claim 5, characterized in that: The water filtration assembly (12) also includes roller frames (122) fixedly connected to the front and back of the filter plate (121), the bottom of several roller frames (122) is slidably connected to the top of the mounting frame (15), and a drain pipe is connected through the back of several filter plates (121). When multiple filter plates (121) are squeezed, an external mud pump is started to deliver mud into multiple filter plates (121) so that the mud is squeezed and dehydrated. After dehydration is completed, the pressure plate (112) is separated from the filter plate (121) by retracting the hydraulic cylinder (111).
7. The intelligent solidification treatment device for engineering waste mud according to claim 5, characterized in that: The connecting assembly (21) includes a connecting frame (211) fixedly connected to the side of the mounting frame (15) away from the support frame (13), and a rack (212) is fixedly connected to the top of the connecting frame (211).
8. The intelligent solidification treatment device for engineering waste mud according to claim 7, characterized in that: The transverse component (22) includes a slide (221) slidably connected to the back of the connecting frame (211), a servo motor (222) is fixedly connected to the back of the slide (221), and a gear rod (223) is fixedly connected to the front of the output end of the servo motor (222). The outer wall of the gear rod (223) meshes with the top of the rack (212), and a pressure roller (224) is fixedly connected to the front of the gear rod (223). When the servo motor (222) is started, it drives the gear rod (223) to rotate. Through the meshing of the gear rod (223) and the rack (212), the gear rod (223) will move towards the mud inlet pipe (16), driving the pressure roller (224) to move.
9. The intelligent solidification treatment device for engineering waste mud according to claim 8, characterized in that: The pressure-bearing component (31) includes a sliding frame (311) fixedly connected to the side of the mounting frame (15) away from the support frame (13), and the inner wall of the sliding frame (311) is slidably connected with a plurality of tapered rods (312). The top of the sliding frame (311) is slidably connected to a plurality of spring rings (313), and the inner walls of the plurality of spring rings (313) are slidably connected to the outer walls of the plurality of tapered rods (312). During the movement of the pressure roller (224), it will come into contact with the conical rod (312), thereby squeezing the inclined surface of the conical rod (312) and causing the conical rod (312) to descend.
10. The intelligent solidification treatment device for engineering waste mud according to claim 9, characterized in that: The separation component (32) includes a plurality of inclined blocks (321) disposed at the bottom of the sliding frame (311), the tops of the plurality of inclined blocks (321) being fixedly connected to the bottoms of the plurality of tapered rods (312); The bottom of the sliding frame (311) is provided with a number of inclined blocks (322). The top left side of the mounting frame (15) is fixedly connected to the bottom of the inclined block (322) located on the left side. The bottom of the inclined blocks (322) is fixedly connected to the top of the filter plates (121). When the conical rod (312) descends, it will cause the inclined block one (321) to descend. The inclined surface of the inclined block one (321) will come into contact with the inclined surface of the inclined block two (322), thereby squeezing the inclined block two (322) to move, which will drive the filter plate (121) to move, so that the filter plate (121) and the filter plate (121) will separate from each other.