Electrolytic cell plate shaping device

Abstract

The application belongs to the technical field of electrolytic cell pole plate processing, and discloses an electrolytic cell pole plate shaping device, which comprises a base, a plurality of supporting mechanisms arranged on the base and close to the outer side of the base and used for supporting a placed product, a shaping mechanism arranged on the base and used for shaping the product placed on the plurality of supporting mechanisms, and an up-and-down feeding inclined plate, one end of which is connected with the top of the base and the other end of which is used for supporting on the ground, the up-and-down feeding inclined plate being used for up-and-down feeding of the product. The electrolytic cell pole plate shaping device is convenient for rolling the product to be shaped onto the base and rolling the shaped product off the base, has a simple and stable structure, occupies a small space, does not need other equipment for assistance, is convenient and fast to operate, saves manpower and time, improves efficiency, and reduces cost.

Description

Technical Field

[0001] This application relates to the field of electrolytic cell electrode plate processing technology, specifically to an electrolytic cell electrode plate shaping device. Background Technology

[0002] Electrolytic cell plates are an important component of electrolytic cells, such as hydrogen production electrolytic cells, green hydrogen electrolytic cells, and alkaline electrolytic cells. Electrolytic cell plates are formed by welding the frame and the plate body together, and are typically circular. Because the weld between the frame and the plate body is prone to deformation due to welding, the weld seams of the electrolytic cell plates need to be shaped to ensure the smoothness of subsequent processing and assembly. However, current methods involve using overhead cranes or other auxiliary equipment to lift the electrolytic cell plates onto shaping equipment. This requires multiple people to work together, occupies a large space, is inconvenient to operate, consumes a lot of manpower and time, and is costly. Furthermore, it cannot meet the shaping requirements of electrolytic cell plates of different sizes. Summary of the Invention

[0003] The purpose of this application is to provide an electrolytic cell electrode plate shaping device that is easy and quick to operate, saves manpower, improves efficiency, and reduces costs.

[0004] To solve at least one of the above-mentioned technical problems, this application adopts the following technical solution:

[0005] An electrolytic cell electrode plate shaping device according to an embodiment of this application includes: a base; multiple support mechanisms disposed on the base and close to the outer side of the base for supporting and placing products; a shaping mechanism disposed on the base for shaping the products placed on the multiple support mechanisms; and a loading and unloading ramp, the top of which is connected to one end of the base and the other end of which is used for supporting the ground, the loading and unloading ramp being used for loading and unloading products.

[0006] In one possible implementation, the base is disc-shaped, and multiple support mechanisms are evenly distributed along the circumference of the base; multiple first protruding plates are evenly distributed along the circumference of the base, each first protruding plate extends horizontally outward along the radial direction of the base, and each support mechanism is set on its corresponding first protruding plate.

[0007] In one possible implementation, each first protruding plate is provided with a plurality of first connecting holes arranged radially along the base for cooperating with the support mechanism; a support leg is connected to the bottom of each first protruding plate.

[0008] In one possible implementation, the base is provided with a second protruding plate that extends horizontally outward along its radial direction, and the shaping mechanism is provided on the second protruding plate; the second protruding plate is provided with a plurality of second connecting holes for cooperating with the shaping mechanism along the radial direction of the base.

[0009] In one possible implementation, the shaping mechanism includes: a shaping frame mounted on a base; a lower rolling roller disposed on the shaping frame for shaping the weld seam of the product from below; a drive mechanism disposed on the shaping frame and connected to the lower rolling roller for driving the lower rolling roller to rotate; an upper rolling roller located above the lower rolling roller for shaping the weld seam of the product from above; and a lifting mechanism disposed on the shaping frame and connected to the upper rolling roller for driving the upper rolling roller to move up and down.

[0010] In one possible implementation, the lower rolling roller is mounted on a rotating shaft, one end of which is connected to a drive mechanism, and a first bearing is provided on the shaping frame to mate with the other end of the rotating shaft; the central axis of both the lower and upper rolling rollers is aligned with the radial direction of the product placed on multiple support mechanisms.

[0011] In one possible implementation, the lifting mechanism includes: a screw, arranged vertically; a nut, mounted on the forming frame and threadedly connected to the screw; an upper rolling roller connected to the bottom of the screw and located below the nut; and the screw driving the upper rolling roller to move up and down. A handle is provided at the top of the screw, located above the nut.

[0012] In one possible implementation, each support mechanism includes: a support frame mounted on a base; a lower roller disposed on the support frame for supporting the lower surface of the product; and an upper roller detachably connected to the support frame and located above the lower roller for limiting movement above the product.

[0013] In one possible implementation, the support frame is provided with a connecting through hole for the mounting shaft of the upper roller to pass through, and the mounting shaft of the upper roller is provided with a locking element for axial locking; the support frame is provided with a second bearing for cooperating with the mounting shaft of the lower roller, and one end of the second bearing is provided with a limiting flange for cooperating with the outer surface of the product.

[0014] In one possible implementation, baffles are provided on both sides of the loading and unloading ramps; a horizontal connecting part for connecting with the base is provided on the top of the loading and unloading ramps, and the upper surface of the horizontal connecting part is flush with the upper surface of the base.

[0015] The above-mentioned technical solution of this application has at least one of the following beneficial effects:

[0016] According to the electrolytic cell electrode plate shaping device of this application, the inclined loading and unloading plates facilitate the rolling of the product to be shaped onto the base and the rolling of the shaped product off the base. The product to be shaped is stably placed on multiple support mechanisms, and the shaping mechanism shapes the weld seams of the product. Therefore, the electrolytic cell electrode plate shaping device of this application has a simple and stable structure, occupies little space, requires no other auxiliary equipment, is convenient and quick to operate, saves manpower and time, improves efficiency, and reduces costs.

[0017] In addition, unless otherwise specified in the technical solution of this application, the technical solution can be implemented by conventional means in the field. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural schematic diagram of an electrolytic cell electrode shaping device according to one embodiment of this application;

[0020] Figure 2 A front view of a product placed on an electrolytic cell electrode shaping device according to one embodiment of this application;

[0021] Figure 3 A top view of an electrolytic cell electrode shaping device with a product placed on it, according to one embodiment of this application;

[0022] Figure 4 This is a schematic diagram of the base and loading / unloading inclined plate according to one embodiment of this application;

[0023] Figure 5 This is a schematic diagram of the shaping mechanism according to one embodiment of this application;

[0024] Figure 6 This is a schematic diagram of the support mechanism according to one embodiment of this application.

[0025] Explanation of the labels in the attached drawings:

[0026] Base 100; First extended plate 101; First connecting hole 102; Support leg 103; Second extended plate 104; Second connecting hole 105;

[0027] Support mechanism 200; support frame 201; lower roller 202; upper roller 203; locking element 204; second bearing 205; limiting flange 206;

[0028] Shaping mechanism 300; Shaping frame 310; Lower rolling roller 320; Electrical control box 330; Upper rolling roller 340; Lifting mechanism 350; Screw 351; Nut 352; Handle 353; Rotating shaft 360; First bearing 370; Bearing seat 380;

[0029] 400mm inclined plate for loading and unloading; 401mm baffle. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only some, not all, of the embodiments of this application, and are used merely to explain this application and are not intended to limit it. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0031] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," "outer," "both ends," "both sides," "bottom," and "top," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. In addition, the terms "first," "second," "upper-level," "lower-level," "main," and "secondary," etc., are used for descriptive purposes only and can be simply used to more clearly distinguish different components, and should not be construed as indicating or implying relative importance.

[0032] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral molding; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0033] See Figures 1-3 The diagram schematically illustrates an electrolytic cell electrode plate shaping device according to an embodiment of this application, mainly used for shaping the weld seams of circular electrolytic cell electrode plates. The electrolytic cell electrode plate of this application may include: a base 100, multiple support mechanisms 200, a shaping mechanism 300, and loading / unloading inclined plates 400.

[0034] One end of the loading / unloading ramp 400 is connected to the top of the base 100, and the other end of the loading / unloading ramp 400 is used for supporting the ground. The loading / unloading ramp 400 is used for loading and unloading electrolytic cell electrode products. Multiple support mechanisms 200 and shaping mechanisms 300 are arranged on the base 100. The multiple support mechanisms 200 are located near the outer side of the base 100 and are used to place the electrolytic cell electrode products to be shaped. An area for placing products can be formed between the multiple support mechanisms 200. The base 100 can be disc-shaped, and the multiple support mechanisms 200 can be evenly distributed along the circumference of the base 100.

[0035] When the welded electrolytic cell electrode plates need to be shaped, the product is first stood upright, then rolled upwards along the loading / unloading ramp 400 until it reaches the base 100. The product is then stably placed flat on the various support mechanisms 200. The shaping mechanism 300 then shapes the weld seams to ensure product quality and facilitate subsequent processing and assembly. After shaping, the product is rolled downwards along the loading / unloading ramp 400 until it is unloaded from the base 100.

[0036] Therefore, the electrolytic cell electrode plate shaping device of this application has a simple and stable structure, occupies little space, does not require other equipment for assistance, is easy and quick to operate, saves manpower and time, improves efficiency, and reduces costs.

[0037] In some embodiments, reference Figures 1-4 As shown, a plurality of first protruding plates 101 are evenly distributed along the circumference of the base 100. Each first protruding plate 101 extends horizontally outward along the radial direction of the base 100, and each support mechanism 200 is disposed on its corresponding first protruding plate 101. A second protruding plate 104 extends horizontally outward along the radial direction of the base 100, and a shaping mechanism 300 is disposed on the second protruding plate 104. For example, there are four support mechanisms 200 and four first protruding plates 101. The shaping mechanism 300 and the second protruding plate 104 can be located between two adjacent first protruding plates 101, and the loading / unloading ramp 400 can be located on the side of the base 100 away from the shaping mechanism 300, with the loading / unloading ramp 400 close to one of the first protruding plates 101. This reduces the volume and weight of the base 100, making operation more convenient, facilitating product loading and unloading, and improving safety and reliability.

[0038] Further, refer to Figures 1-4As shown, each first protruding plate 101 has multiple sets of first connecting holes 102 arranged radially along the base 100 for cooperating with the support mechanism 200, and each second protruding plate 104 has multiple sets of second connecting holes 105 arranged radially along the base 100 for cooperating with the shaping mechanism 300. Based on the size of the electrolytic cell electrode plate, the positions of each support mechanism 200 and shaping mechanism 300 are adjusted so that each support mechanism 200 mates with a corresponding set of first connecting holes 102, and each shaping mechanism 300 mates with a corresponding set of second connecting holes 105. Then, each support mechanism 200 and shaping mechanism 300 is fixed using screws or other fasteners, thereby adapting to the shaping of electrolytic cell electrode plates of different sizes and improving the applicability of the device.

[0039] Further, refer to Figures 1-4 As shown, each first protruding plate 101 is connected to a support leg 103 below it, and each support leg 103 can be fixed to the ground with bolts. This ensures that the base 100 is placed stably, provides stable support for product shaping, and improves the stability and reliability of the device.

[0040] In some embodiments, reference Figures 1-3 , Figure 5 As shown, the shaping mechanism 300 includes: a shaping frame 310, a lower rolling roller 320, a drive mechanism (not shown), an upper rolling roller 340, and a lifting mechanism 350. The shaping frame 310 is mounted on the base 100. The lower rolling roller 320, drive mechanism, and lifting mechanism 350 are mounted on the shaping frame 310. The lower rolling roller 320 shapes the weld seam of the product from below. The upper rolling roller 340 is located above the lower rolling roller 320 and shapes the weld seam of the product from above. The lifting mechanism 350 is connected to the upper rolling roller 340, which can rotate freely. The lifting mechanism 350 drives the upper rolling roller 340 to move up and down to adjust the distance between the upper rolling roller 340 and the product. The drive mechanism is connected to the lower rolling roller 320 and drives it to rotate.

[0041] When shaping the product, it is placed on each support mechanism 200 and on the lower rolling roller 320, which contacts the weld seam on the lower surface of the product. Then, the lifting mechanism 350 drives the upper rolling roller 340 downward, so that the upper rolling roller 340 contacts the weld seam on the upper surface of the product. The drive mechanism then drives the lower rolling roller 320 to rotate, causing the product to rotate for rotary shaping. This rotary shaping improves the shaping effect, making it more stable, reliable, and convenient to operate.

[0042] Further, refer to Figures 1-3 , Figure 5 As shown, the lower rolling roller 320 is mounted on the rotating shaft 360, one end of which is connected to the drive mechanism. The shaping frame 310 is equipped with a first bearing 370 for engaging with the other end of the rotating shaft 360. A bearing seat 380 for mounting the first bearing 370 can be provided on the shaping frame 310. The drive mechanism can be a motor, and the motor's output shaft can be connected to one end of the rotating shaft 360 via a coupling. The central axis of both the lower rolling roller 320 and the upper rolling roller 340 is aligned with the radial direction of the product placed on the multiple support mechanisms 200. In other words, during the shaping process of the circular electrolytic cell electrode product, the product's central axis is aligned with the vertical direction, while the central axes of the lower rolling roller 320 and the upper rolling roller 340 are aligned with the horizontal direction and both intersect with the product's central axis. This ensures more stable product rotation, better product shaping, and improved shaping effect.

[0043] Further, refer to Figures 1-3 , Figure 5 As shown, the shaping mechanism 300 also includes an electrical control box 330, which is electrically connected to the drive mechanism and is used to control the operation of the drive mechanism. The electrical control box 330 can be mounted on the shaping frame 310, and the drive mechanism can be housed within the electrical control box 330. The electrical control box 330 can be equipped with control buttons, etc., for easier operation. Furthermore, the shaping frame 310 can also be equipped with a limit structure, such as a limit plate. The limit plate can shape the outer surface of the product during the product rotation shaping process, ensuring more stable shaping.

[0044] In some embodiments, reference Figure 5 As shown, the lifting mechanism 350 includes a screw 351 and a nut 352. The nut 352 is mounted on the shaping frame 310 and threadedly connected to the screw 351. The screw 351 is vertically oriented. The upper rolling roller 340 is connected to the bottom of the screw 351 and located below the nut 352. The screw 351 drives the upper rolling roller 340 to move up and down. A handle 353 is located at the top of the screw 351, above the nut 352. When it is necessary to raise or lower the upper rolling roller 340, the screw 351 is rotated by the handle 353 at the top of the screw 351. Since the nut 352 remains stationary, the screw 351 moves up and down, thereby raising or lowering the upper rolling roller 340. The operation is simple and quick.

[0045] In some embodiments, reference Figures 1-3 , Figure 6As shown, each support mechanism 200 includes a support frame 201, a lower roller 202, and an upper roller 203. The support frame 201 is mounted on the base 100. The lower roller 202 and the upper roller 203 are disposed on the support frame 201. The upper roller 203 is detachably connected to the support frame 201 and is positioned above the lower roller 202. The lower roller 202 supports the lower surface of the product, and the upper roller 203 provides a limiting position above the product. Both the upper roller 203 and the lower roller 202 can rotate freely.

[0046] Before placing the product, remove the upper rollers 203 from each support frame 201. After placing the product on each lower roller 202, install the upper rollers 203 on each support frame 201. This allows the upper rollers 203 to limit the upper surface of the product, preventing the product from jumping during the product rotation and shaping process, ensuring the shaping quality of the product. The lower rollers 202 can also assist the product rotation, improving the shaping efficiency.

[0047] Further, refer to Figure 6 As shown, the support frame 201 is provided with a connecting through hole (not shown in the figure) for the mounting shaft of the upper roller 203 to pass through, and a locking element 204 for axial locking is provided on the mounting shaft of the upper roller 203. The locking element 204 can be a lock nut. As a result, the operation is more convenient and faster.

[0048] Further, refer to Figure 6 As shown, the support frame 201 is provided with a second bearing 205 for cooperating with the mounting shaft of the lower roller 202. One end of the second bearing 205 is provided with a limiting flange 206 for cooperating with the outer surface of the product. This not only makes installation more convenient and ensures stable rotation of the lower roller 202, but also prevents product misalignment during the product rotation and shaping process, improving the quality and efficiency of shaping. Alternatively, the lower roller 202 can also be mounted on the support frame 201 in the same manner as the upper roller 203 described above.

[0049] In some embodiments, reference Figures 1-4 As shown, baffles 401 are respectively provided on both sides of the loading / unloading ramp 400. During the loading / unloading process along the ramp 400, the baffles 401 can limit the product's movement, thus ensuring more stable loading / unloading. A protective layer, such as rubber or other flexible material, can be provided on the upper surface of the loading / unloading ramp 400 to prevent damage to the product. A horizontal connecting part is provided at the top of the loading / unloading ramp 400 for connection with the base 100. The upper surface of the horizontal connecting part is flush with the upper surface of the base 100, resulting in a more stable structure and easier operation. Furthermore, adjustable feet can be provided at the bottom of the loading / unloading ramp 400 for easy leveling and more stable support.

[0050] Based on the various embodiments of this application described above, in the absence of explicit denial or conflict, the technical features of one embodiment may be advantageously combined with one or more other embodiments.

[0051] The above descriptions are merely some embodiments of this application, used only to illustrate the technical solutions of this application, and not to limit it. It should be understood that those skilled in the art can make improvements or substitutions based on the above descriptions without departing from the inventive concept of this application, and all such improvements and substitutions should fall within the protection scope of this application. In this case, all details can be replaced with equivalent elements, and materials, shapes, and sizes can also be arbitrary.

Claims

1. An electrolytic cell electrode shaping device, characterized in that, include: Base (100); Multiple support mechanisms (200) are disposed on the base (100) and close to the outer side of the base (100) for supporting the placement of the product; A shaping mechanism (300) is disposed on the base (100) for shaping products placed on the plurality of support mechanisms (200); The loading and unloading ramp (400) has one end connected to the top of the base (100) and the other end used for support on the ground. The loading and unloading ramp (400) is used for loading and unloading products.

2. The electrolytic cell electrode shaping device according to claim 1, characterized in that, The base (100) is disc-shaped, and multiple support mechanisms (200) are evenly distributed along the circumference of the base (100); The base (100) has a plurality of first protruding plates (101) evenly distributed along its circumference. Each first protruding plate (101) extends horizontally outward along the radial direction of the base (100), and each support mechanism (200) is disposed on its corresponding first protruding plate (101).

3. The electrolytic cell electrode shaping device according to claim 2, characterized in that, Each of the first protruding plates (101) is provided with a plurality of sets of first connecting holes (102) in sequence along the radial direction of the base (100) for cooperating with the support mechanism (200). Each of the first protruding plates (101) is connected to a support leg (103) below.

4. The electrolytic cell electrode shaping device according to claim 2, characterized in that, The base (100) is provided with a second protruding plate (104) that extends horizontally outward along its radial direction, and the shaping mechanism (300) is provided on the second protruding plate (104); The second protruding plate (104) is provided with a plurality of second connecting holes (105) arranged in sequence along the radial direction of the base (100) for cooperating with the shaping mechanism (300).

5. The electrolytic cell electrode shaping device according to claim 1, characterized in that, The shaping mechanism (300) includes: A shaping frame (310) is mounted on the base (100); The lower rolling roller (320) is mounted on the shaping frame (310) and is used to shape the weld seam of the product from below. A drive mechanism is mounted on the shaping frame (310) and connected to the lower rolling wheel (320) for driving the lower rolling wheel (320) to rotate; The upper rolling roller (340) is located above the lower rolling roller (320) and is used to shape the weld seam of the product above the product. A lifting mechanism (350) is mounted on the shaping frame (310) and connected to the upper rolling wheel (340) for driving the upper rolling wheel (340) to move up and down.

6. The electrolytic cell electrode shaping device according to claim 5, characterized in that, The lower rolling roller (320) is mounted on the rotating shaft (360), one end of the rotating shaft (360) is connected to the driving mechanism, and the shaping frame (310) is provided with a first bearing (370) for cooperating with the other end of the rotating shaft (360). The central axis of the lower rolling roller (320) and the central axis of the upper rolling roller (340) are both aligned with the radial direction of the product placed on the plurality of support mechanisms (200).

7. The electrolytic cell electrode shaping device according to claim 5, characterized in that, The lifting mechanism (350) includes: The screw (351) is installed in the vertical direction; Nut (352) is mounted on the shaping frame (310) and threadedly connected to the screw (351). The upper rolling wheel (340) is connected to the bottom of the screw (351) and located below the nut (352). The screw (351) is used to drive the upper rolling wheel (340) to move up and down. The screw (351) has a handle (353) at its top, and the handle (353) is located above the nut (352).

8. The electrolytic cell electrode shaping device according to claim 1, characterized in that, Each of the aforementioned support mechanisms (200) includes: A support frame (201) is mounted on the base (100); The lower roller (202) is disposed on the support frame (201) and is used to support the lower surface of the product; The upper roller (203), which is detachably connected to the support frame (201), is located above the lower roller (202) and is used to limit the position above the product.

9. The electrolytic cell electrode shaping device according to claim 8, characterized in that, The support frame (201) is provided with a connecting through hole for the mounting shaft of the upper roller (203) to pass through, and the mounting shaft of the upper roller (203) is provided with a locking member (204) for axial locking. The support frame (201) is provided with a second bearing (205) for cooperating with the mounting shaft of the lower roller (202), and one end of the second bearing (205) is provided with a limiting flange (206) for cooperating with the outer side of the product.

10. The electrolytic cell electrode shaping device according to claim 1, characterized in that, Baffles (401) are respectively provided on both sides of the loading and unloading inclined plate (400). The top of the loading and unloading inclined plate (400) is provided with a horizontal connecting part for connecting with the base (100), and the upper surface of the horizontal connecting part is flush with the upper surface of the base (100).

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