Numerical control bending processing device for water conservancy gate steel plate
By designing an automated CNC bending processing device for hydraulic gate steel plates, the problems of poor processing continuity and difficulty in demolding were solved, realizing automated and continuous processing of steel plates and improving production efficiency and precision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 山东黄河水利工程质量检测中心
- Filing Date
- 2026-03-10
- Publication Date
- 2026-06-05
AI Technical Summary
Existing steel plate processing equipment for hydraulic gates suffers from poor processing continuity, requires step-by-step operation, has low production efficiency, and is difficult to demold, affecting processing accuracy and efficiency.
A CNC bending processing device for steel plates for hydraulic gates was designed, comprising a moving component, a rotating component, a demolding component, a vibration component, and a feeding component, to realize automated and continuous processing of steel plates. Through the cooperation of a lifting plate, gear rack and pinion and chain wheel assembly, the continuous processing and smooth demolding are ensured.
It improves processing efficiency, reduces manual intervention, lowers labor costs, ensures processing accuracy and continuity, and enhances production efficiency and the stability of steel plates.
Smart Images

Figure CN122142145A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gate steel plate processing technology, specifically a CNC bending processing device for hydraulic gate steel plates. Background Technology
[0002] As a core control component of water conservancy projects, hydraulic gates require key load-bearing and sealing parts (such as valve bodies, flanges, and gate plates) to possess specific arc curvatures, angles, or irregular contours. They must withstand harsh conditions such as high-pressure water flow and water hammer impacts over long periods, while also adapting to different diameters and complex installation scenarios. Flat steel plates cannot directly form the valve's working cavity, and their pressure resistance and deformation resistance are limited. Bending processes, however, allow steel plates to form an "arch"-shaped load-bearing structure, dispersing external pressure, increasing rigidity, reducing welding joints, and lowering leakage risks. Therefore, hydraulic gate steel plates must undergo precise bending processing. The CNC bending processing device for hydraulic gate steel plates is an automated processing equipment specifically designed for this requirement. Through a CNC system, it precisely controls the bending angle and curvature to achieve integrated forming of the steel plate. Its core function is to meet the structural forming requirements of valve components, improve pressure and impact resistance, optimize production processes, and adapt to diverse specifications, providing a high-quality processing foundation for the safe and stable operation of hydraulic gates.
[0003] However, existing processing equipment suffers from poor processing continuity. Feeding, bending, and demolding require separate operations, necessitating machine downtime and waiting, resulting in low production efficiency. At the same time, poor demolding performance leads to difficulties in picking up parts, affecting the processing rhythm. Furthermore, it cannot achieve continuous automatic conveying of steel plates, which not only increases labor costs but also makes it easy for human error to affect processing accuracy. Summary of the Invention
[0004] The purpose of this invention is to provide a CNC bending processing device for steel plates of hydraulic gates, thereby solving the technical problems mentioned in the background art.
[0005] The objective of this invention can be achieved through the following technical solution: A CNC bending processing device for steel plates of hydraulic gates, comprising a frame, a lifting plate at the top of the frame, an upper mold fixedly connected to one side of the bottom of the lifting plate, a moving component and a rotating component inside the frame, the moving component comprising a conveyor belt, a plurality of evenly distributed mounting blocks fixedly connected to the outer wall of the conveyor belt, a lower mold fixedly connected to one side of the mounting blocks, a demolding component and a vibration component inside the lower mold, and a feeding component on one side of the top of the frame; The moving component drives the lower mold to move, allowing it to be changed between the loading station, processing station, and unloading station; the rotating component drives the conveyor belt synchronously after the workpiece is bent, ensuring the continuity of processing; the demolding component ejects the workpiece from inside the lower mold when it moves, making it easy to remove; the vibration component taps the lower mold when it moves, ensuring that the workpiece falls smoothly out of the lower mold; the unloading component transports the workpiece into the lower mold.
[0006] As a preferred embodiment of the present invention: a drive roller 1 is fixedly connected to one side of the conveyor belt, and a drive roller 2 is fixedly connected to the side of the conveyor belt away from the drive roller 1. The outer walls of the drive roller 1 and the drive roller 2 are rotatably connected to the inside of the frame. A motor 1 is fixedly connected to the top front side of the frame. A drive shaft is fixedly connected to the drive end of the motor 1. The outer wall of the drive shaft is rotatably connected to the inside of the drive roller 2. The drive shaft is internally connected to a plurality of evenly distributed baffles. A spring is fixedly connected to one side of the motor. The end of the spring away from the baffles is fixedly connected to the inside of the drive shaft. A ratchet groove is provided inside the drive roller. One side of the baffle abuts against the inside of the ratchet groove. The rotating assembly includes a lifting rack plate and a rotating shaft. The top of one side of the lifting rack plate is fixedly connected to one side of the lifting plate. The outer wall of the rotating shaft is rotatably connected to the inside of the frame. A gear is rotatably connected to the outer wall of the rotating shaft. The gear meshes with the lifting rack plate. A chain wheel assembly is fixedly connected to one end of the rotating shaft. One side of the chain wheel assembly is fixedly connected to one end of the drive roller.
[0007] As a preferred embodiment of the present invention: the demolding assembly includes a second lifting plate, the outer wall of the second lifting plate is slidably connected to the interior of the lower mold, the bottom of the second lifting plate abuts against a trapezoidal block, the bottom of the trapezoidal block is fixedly connected to the top of the frame, the top of the second lifting plate is fixedly connected to a plurality of evenly distributed lifting rods, the outer wall of the lifting rods is slidably connected to the interior of the lower mold, the top of the lifting rods is fixedly connected to a lifting block, and the outer wall of the lifting block is slidably connected to the interior of the lower mold.
[0008] As a preferred embodiment of the present invention: the vibration assembly includes a plurality of trapezoidal grooves starting inside the lower mold and a plurality of limiting plates slidably connected inside the frame. A moving rod is fixedly connected to one side of the limiting plate, and the outer wall of the moving rod is slidably connected to the inside of the frame. An impact head is fixedly connected to one end of the moving rod away from the limiting plate, and one side of the impact head abuts against the inside of the trapezoidal groove. A return spring is fixedly connected to one side of the limiting plate away from the moving rod, and the end of the return spring away from the limiting plate is fixedly connected to the inside of the frame.
[0009] As a preferred embodiment of the present invention: the unloading assembly includes a placement plate, a plurality of uniformly distributed steel plates are slidably connected inside the placement plate, two unloading plates are fixedly connected to one side of the placement plate, the bottom of the unloading plates abuts against the top of the lower mold, the outer wall of the steel plate is slidably connected to the opposite side of the two unloading plates, the outer wall of the steel plate is slidably connected inside the lower mold, and the bottom of the steel plate abuts against the top of the lifting block.
[0010] As a preferred embodiment of the present invention: a pulley assembly is installed inside the placement plate, a second motor is fixedly connected to one side of the placement plate, the drive end of the second motor is fixedly connected to one side of the pulley assembly, a second mounting block is fixedly connected to one side of the pulley assembly, a movable plate is fixedly connected to the top of the second mounting block, a push plate is fixedly connected to the top of the movable plate, push blocks are fixedly connected to both the front and rear sides of the push plate, and one side of the push plate and the push blocks abut against one side of the steel plate.
[0011] As a preferred embodiment of the present invention: a T-shaped block is fixedly connected to the bottom of the push block; T-shaped grooves are provided on both the front and rear sides of the interior of the placement plate; the outer wall of the T-shaped block is slidably connected to the interior of the T-shaped groove; a second stabilizing plate is fixedly connected to both the left and right sides of the bottom of the moving plate; one side of the second stabilizing plate abuts against one side of the pulley assembly; a support block is slidably connected to both the front and rear sides of the interior of the placement plate; the top of the support block abuts against the bottom of the steel plate; an electric push rod is fixedly connected to both the front and rear sides of the bottom of the placement plate; the driving end of the electric push rod is fixedly connected to the bottom of the support block and slidably connected to the interior of the placement plate; a plurality of evenly distributed fixing frames are fixedly connected to the outer wall of the placement plate; the bottom of the fixing frame is fixedly connected to the top of the frame.
[0012] As a preferred embodiment of the present invention: a plurality of evenly distributed baffles are rotatably connected inside the rotating shaft, a spring is fixedly connected to one side of the baffle, and the end of the spring away from the baffle is fixedly connected inside the rotating shaft. A ratchet groove is provided inside the gear, and one side of the baffle abuts against the inside of the ratchet groove.
[0013] As a preferred embodiment of the present invention: a plurality of evenly distributed support columns are fixedly connected to the top of the frame, a stamping machine is fixedly connected to the top of the support columns, a hydraulic rod is fixedly connected to the bottom of the stamping machine, the telescopic end of the hydraulic rod is fixedly connected to the top of the lifting plate, a display and a controller are fixedly connected to the front side of the stamping machine, a conveying device is provided at the bottom of one side of the frame, and a plurality of evenly distributed support pads are fixedly connected to the bottom of the frame.
[0014] The beneficial effects of this invention are: (1) The present invention can transport steel plates to the lower mold through the unloading component. The hydraulic rod is activated to drive the lifting plate 1 to descend. The lowering plate 1 can bend the steel plate inside the lower mold through the upper mold. After bending, as the lifting plate 1 rises, the lifting rack plate can drive the gear to rotate. The gear rotation can drive the rotating shaft to rotate through the cooperation of the baffle 2, spring 2 and spring 2. Then, the conveyor belt can be driven to run through the chain wheel group and drive roller 1. The operation of the conveyor belt can drive the drive roller 2 to rotate. When the drive roller 2 rotates, the cooperation of the baffle 1, spring 1 and ratchet groove 1 can prevent the drive shaft from rotating synchronously with the drive roller 2, thus avoiding damage to the motor 1. At the same time, the operation of the conveyor belt can drive the lower mold to move, thereby realizing its movement from the loading station to the processing station and the unloading station, ensuring the continuity of processing, thereby improving processing efficiency.
[0015] (2) After the steel plate on the lower mold of the present invention is processed, when it moves to the unloading station, the trapezoidal block can drive the lifting plate two to rise. The rise of the lifting plate two can drive the lifting rod to rise, and then drive the lifting block to rise and push the processed steel plate out from the inside of the lower mold, so as to facilitate the removal of the steel plate. As the lower mold continues to move, when it reaches the unloading station, the trapezoidal groove, the moving rod and the limiting plate and the reset spring can make the impact head move repeatedly, thereby knocking the lower mold and ensuring that the steel plate inside the lower mold falls off smoothly.
[0016] (3) The present invention can drive the pulley group to run through the second motor, and then drive the push block to move through the second mounting block, the moving plate and the push plate. The push block can push the steel plate inside the placement plate to the inside of the unloading plate, so that it can be transported to the lower mold in the loading station. During the transportation process, the electric push rod can drive the support block to rise to support the steel plate that has not been transported, so as to ensure that the steel plate inside the placement plate has strong stability. Since the push plate and the push block are trapezoidal, when they move to a certain extent, the steel plate at the top of them begins to slowly descend. At the same time, the electric push rod drives the support block to descend, so that the steel plate slowly descends inside the placement plate. Through the cooperation of the unloading components, it can ensure that the steel plate can be continuously transported to the inside of the lower mold, reducing manual intervention and improving work efficiency. Attached Figure Description
[0017] The invention will now be further described with reference to the accompanying drawings.
[0018] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the frame in this invention; Figure 3 This is a schematic diagram of the drive shaft, drive roller two, and drive roller one in this invention; Figure 4 This is a schematic diagram of the moving component in this invention; Figure 5 This is a schematic diagram of the baffle, spring, and ratchet groove in this invention; Figure 6 This is a schematic diagram of the stamping machine, hydraulic rod, and lifting plate in this invention; Figure 7 This is a schematic diagram of the rotating component in this invention; Figure 8 This is a schematic diagram of the lower mold and trapezoidal block in this invention; Figure 9 This is a schematic diagram of the demolding component in this invention; Figure 10 This is a schematic diagram of the vibration component in this invention; Figure 11 This is a schematic diagram of the trapezoidal groove and the impact head in this invention; Figure 12 This is a schematic diagram of the feeding assembly in this invention; Figure 13 This is a schematic diagram of the push plate and push block in this invention; Figure 14 This is a schematic diagram of the pulley assembly, mounting block two, and movable plate in this invention; Figure 15 This is a schematic diagram of the support block and electric push rod in this invention.
[0019] Attached Figure Descriptions: 1. Frame; 2. Moving Component; 3. Rotating Component; 4. Demolding Component; 5. Vibration Component; 6. Unloading Component; 11. Lifting Plate I; 12. Upper Mold; 13. Lower Mold; 14. Mounting Block I; 15. Stabilizing Plate I; 16. Support Column; 17. Press; 18. Hydraulic Rod; 19. Conveying Device; 20. Support Pad; 21. Conveyor Belt; 22. Drive Roller I; 23. Drive Roller II; 24. Drive Shaft; 25. Motor I; 26. Baffle I; 27. Spring I; 28. Ratchet Groove I; 31. Lifting Rack Plate; 32. Gear; 33. Rotating Shaft; 3 4. Chain wheel assembly; 35. Second baffle; 36. Second spring; 37. Second ratchet groove; 41. Trapezoidal block; 42. Second lifting plate; 43. Lifting rod; 44. Lifting block; 51. Trapezoidal groove; 52. Impact head; 53. Moving rod; 54. Limiting plate; 55. Return spring; 61. Placement plate; 62. Steel plate; 63. Feeding plate; 64. Pulley assembly; 65. Second motor; 66. Second mounting block; 67. Moving plate; 68. Push plate; 69. Push block; 70. T-block; 71. T-slot; 72. Second stabilizing plate; 73. Support block; 74. Electric push rod; 75. Fixing frame. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figures 1-15 As shown, the present invention is a CNC bending processing device for steel plates of hydraulic gates, including a frame 1, a lifting plate 11 is provided on the top of the frame 1, an upper mold 12 is fixedly connected to one side of the bottom of the lifting plate 11, a moving component 2 and a rotating component 3 are provided inside the frame 1, the moving component 2 includes a conveyor belt 21, a plurality of evenly distributed mounting blocks 14 are fixedly connected to the outer wall of the conveyor belt 21, a lower mold 13 is fixedly connected to one side of the mounting blocks 14, a demolding component 4 and a vibration component 5 are provided inside the lower mold 13, and a feeding component 6 is provided on one side of the top of the frame 1; The frame 1 is the core support platform of the entire processing device, providing installation space and a stable working environment for all components. The lifting plate 11 can drive the upper mold 12 to complete the bending action, and at the same time provide power for the rotating component 3. The upper mold 12 is fixed at the bottom of the lifting plate 11 and cooperates with the lower mold 13 to perform bending processing on the workpiece. The lower mold 13 is used to support the workpiece and cooperates with the upper mold 12 to complete the bending. The trapezoidal groove 51 of the demolding component 4 and the vibration component is internally accommodated to realize the demolding and vibration functions. The moving component 2 is used to move the lower mold 13, allowing it to be changed between the loading station, processing station, and unloading station; the rotating component 3, after completing the bending of the workpiece, synchronously drives the conveyor belt 21 to operate, ensuring the continuity of processing; the demolding component 4 can push out the workpiece inside the lower mold 13 when it moves, making it easy to remove the workpiece; the vibration component 5 can knock the lower mold 13 when it moves, ensuring that the workpiece can be smoothly removed from the lower mold 13; the unloading component 6 is used to transport the workpiece into the lower mold 13.
[0022] A drive roller 22 is fixedly connected to one side of the conveyor belt 21, and a drive roller 23 is fixedly connected to the side of the conveyor belt 21 away from the drive roller 22. The outer walls of the drive roller 22 and the drive roller 23 are rotatably connected to the inside of the frame 1. A motor 25 is fixedly connected to the top front side of the frame 1. A drive shaft 24 is fixedly connected to the drive end of the motor 25. The outer wall of the drive shaft 24 is rotatably connected to the inside of the drive roller 23. Multiple evenly distributed baffles 26 are rotatably connected inside the drive shaft 24. A spring 27 is fixedly connected to one side of the motor 25. The end of the spring 27 away from the baffle 26 is fixedly connected to the inside of the drive shaft 24. A ratchet groove 28 is opened inside the drive roller 23. One side of the baffle 26 abuts against the inside of the ratchet groove 28. The conveyor belt 21 is installed between drive roller 1 22 and drive roller 23, serving as the moving carrier of the lower mold 13 and driving the lower mold 13 to circulate between various workstations. Drive roller 1 22 and drive roller 23 cooperate to support the conveyor belt 21 and are driven to rotate by the chain wheel assembly 34, thus driving the conveyor belt to run. Drive roller 23 can receive power from motor 1 25 to drive the conveyor belt 21 to run. The drive shaft 24 internally houses baffle 1 26 and spring 1 27, which, through cooperation with the ratchet groove 1 28 of drive roller 2 23, transmits rotational power. Motor 1 25 is the power source for the moving component 2, driving... The end is connected to the drive shaft 24, which provides power for the movement of the lower mold 13. The baffle 26 is pushed by the spring 27 to abut against the ratchet groove 28, realizing the power transmission between the drive shaft and the drive roller 23 and preventing reverse rotation. The spring 27 provides elastic support for the baffle 26, ensuring that the baffle always abuts against the ratchet groove 28. The ratchet groove 28 cooperates with the baffle 26 to realize unidirectional power transmission and prevent the conveyor belt from rotating in reverse. When the motor 25 drives the drive shaft 24 to rotate, the baffle 26, the spring 27 and the ratchet groove 28 can drive the drive roller 23 to rotate. The rotating assembly 3 includes a lifting rack plate 31 and a rotating shaft 33. The top side of the lifting rack plate 31 is fixedly connected to the side of the lifting plate 11. The outer wall of the rotating shaft 33 is rotatably connected to the inside of the frame 1. A gear 32 is rotatably connected to the outer wall of the rotating shaft 33. The gear 32 meshes with the lifting rack plate 31. A chain wheel assembly 34 is fixedly connected to one end of the rotating shaft 33. One side of the chain wheel assembly 34 is fixedly connected to one end of the drive roller 22. The lifting rack plate 31 meshes with the gear 32 to convert the lifting power of the lifting plate 11 into the rotational power of the gear 32. The gear 32 receives the lifting power and drives the rotating shaft 33 to rotate. One end of the rotating shaft 33 is connected to the chain wheel assembly 34 to transmit the rotational power of the gear 32 and provide power for the operation of the conveyor belt 21. The chain wheel assembly 34 includes two sprockets and a chain. One sprocket of the chain wheel assembly 34 is fixedly connected to one end of the rotating shaft 33, and the sprocket of the other chain wheel assembly 34 is fixedly connected to one end of the drive roller 22. The two sprockets are connected by the chain. When the lifting rack plate 31 descends, it can drive the gear 32 to descend and rotate counterclockwise. The gear 32 rotates counterclockwise without... The method drives the rotating shaft 33 to rotate. When the lifting rack plate 31 rises, it can drive the gear 32 to rotate clockwise. The clockwise rotation of the gear 32 can drive the rotating shaft 33 to rotate. The rotating shaft 33 can drive one of the sprockets of the chain wheel assembly 34 to rotate. Then, the chain of the chain wheel assembly 34 can drive the other sprocket to rotate, which in turn drives the drive roller 22 to rotate. The drive roller 22 can drive the conveyor belt 21 to rotate clockwise. When the conveyor belt 21 rotates clockwise, it can drive the drive roller 23 to rotate clockwise. The drive roller 23 cannot drive the drive shaft 24 to rotate clockwise, thus avoiding damage to the motor 25.
[0023] The demolding assembly 4 includes a second lifting plate 42, the outer wall of which is slidably connected to the inside of the lower mold 13. The bottom of the second lifting plate 42 abuts against a trapezoidal block 41, the bottom of which is fixedly connected to the top of the frame 1. The top of the second lifting plate 42 is fixedly connected to a plurality of evenly distributed lifting rods 43, the outer wall of which is slidably connected to the inside of the lower mold 13. The top of the lifting rods 43 is fixedly connected to a lifting block 44, the outer wall of which is slidably connected to the inside of the lower mold 13. The trapezoidal block 41 is fixed to the top of the frame 1. The inclined plane presses the lifting plate 42, which provides the triggering power for the demolding assembly 4. The lifting plate 42 is pressed up by the trapezoidal block 41, which drives the lifting rod 43 and the lifting block 44 to eject the workpiece. The lifting block 44 is in direct contact with the workpiece and is driven by the lifting rod 43 to eject the workpiece, thus achieving demolding. As the conveyor belt 21 rotates clockwise, it can drive the lower mold 13 to move. When the lower mold 13 moves to the trapezoidal block 41, it can be pressed up by the trapezoidal block 41, which drives the trapezoidal block 41 inside to rise. The lifting plate 42 can drive the lifting rod 43 to rise, and the lifting rod 43 can drive the lifting block 44 to rise, thereby making the workpiece inside rise and ensuring that the workpiece can be smoothly removed from the lower mold 13.
[0024] The vibration assembly 5 includes multiple trapezoidal grooves 51 that begin inside the lower mold 13 and multiple limiting plates 54 that are slidably connected inside the frame 1. A moving rod 53 is fixedly connected to one side of the limiting plate 54. The outer wall of the moving rod 53 is slidably connected inside the frame 1. An impact head 52 is fixedly connected to one end of the moving rod 53 away from the limiting plate 54. One side of the impact head 52 abuts against the inside of the trapezoidal groove 51. A return spring 55 is fixedly connected to one side of the limiting plate 54 away from the moving rod 53. The end of the return spring 55 away from the limiting plate 54 is fixedly connected inside the frame 1. The trapezoidal groove 51 is formed inside the lower mold 13. The inclined surface extrudes the impact head 52, providing triggering power for the vibration component. After being extruded, the impact head 52 can strike the lower mold 13 through the return spring 55, shaking off the stuck workpiece. The moving rod 53 is used to connect the impact head 52 and the limiting plate 54, transmitting the extrusion power of the impact head and driving the limiting plate to compress the return spring 55. The limiting plate 54 is used to limit the sliding stroke of the moving rod 53 and at the same time provide a mounting base for the return spring 55. The return spring 55 provides elastic restoring force to the impact head 52, driving the impact head 52 to strike the lower mold 13 in the opposite direction.
[0025] The feeding assembly 6 includes a placement plate 61, with multiple evenly distributed steel plates 62 slidably connected inside the placement plate 61. Two feeding plates 63 are fixedly connected to one side of the placement plate 61, with the bottom of the feeding plates 63 abutting against the top of the lower mold 13. The outer walls of the steel plates 62 are slidably connected to the opposite sides of the two feeding plates 63 and are slidably connected inside the lower mold 13. The bottom of the steel plates 62 abuts against the top of the lifting block 44. A pulley assembly 64 is installed inside the placement plate 61. A second motor 65 is fixedly connected to one side of the placement plate 61, with the drive end of the second motor 65 fixedly connected to one side of the pulley assembly 64. A second mounting block 66 is fixedly connected to one side of the pulley assembly 64, and a moving plate 67 is fixedly connected to the top of the second mounting block 66. A push plate 68 is fixedly connected to the top of the moving plate 67, and push blocks 69 are fixedly connected to both the front and rear sides of the push plate 68. One side of the push plate 68 and the push blocks 69 abut against one side of the steel plate 62. The placement plate 61 is used to support the steel plate 62 to be processed, providing installation and working space for the feeding assembly. The steel plate 62 is the raw material for the hydraulic gate to be processed. It is conveyed to the lower mold 13 for bending processing by the feeding assembly 6. The feeding plate 63 is used to guide the steel plate 62 to slide accurately into the lower mold 13 and avoid conveying deviation. The pulley group 64 connects the second motor 65 and the second mounting block 66, transmitting the rotational power of the second motor to drive the push plate 68 to push the steel plate 62. The second motor 65 is the power source of the feeding assembly 6, and the drive end is connected to the pulley group 64 to support the steel plate 62. 2. The conveyor provides power. Mounting block 2 66 is fixed on one side of the pulley group 64 and is used to connect the pulley group 64 and the moving plate 67. It can transmit rotational power. The moving plate 67 is used to connect mounting block 2 66 and push plate 68. It is driven to move by the pulley group 64, which drives the push plate 68 to push the steel plate 62. The push plate 68 is fixed on the top of the moving plate 67 and cooperates with the push block 69 to directly push the steel plate 62 in the placement plate 61 to move to the lower material plate 63. The push block 69 is fixed on the front and rear sides of the push plate 68 to ensure smooth pushing and expand the pushing contact area.
[0026] A T-shaped block 70 is fixedly connected to the bottom of the push block 69. T-shaped grooves 71 are provided on both the front and rear sides of the interior of the placement plate 61. The outer wall of the T-shaped block 70 is slidably connected to the interior of the T-shaped groove 71. Stabilizing plates 72 are fixedly connected to the left and right sides of the bottom of the moving plate 67. One side of the stabilizing plate 72 abuts against the side of the pulley group 64. Support blocks 73 are slidably connected to the front and rear sides of the interior of the placement plate 61. The top of the support blocks 73 abuts against the bottom of the steel plate 62. Electric push rods 74 are fixedly connected to the front and rear sides of the bottom of the placement plate 61. The drive end of the electric push rod 74 is fixedly connected to the bottom of the support block 73 and slidably connected to the interior of the placement plate 61. Multiple evenly distributed fixing frames 75 are fixedly connected to the outer wall of the placement plate 61. The bottom of the fixing frames 75 is fixedly connected to the top of the frame 1. T-block 70 is fixed to the bottom of push block 69 and slidably connected inside T-shaped groove 71, providing sliding guidance for push block 69 and preventing push deviation. T-shaped groove 71 is opened on the front and rear sides inside the placement plate 61, providing sliding channel for T-block 70 and restricting the movement trajectory of push block 69. Stabilizing plate 72 is fixed to the bottom of moving plate 67 and abuts against one side of pulley group 64 to enhance the connection stability between moving plate and pulley group. Support block 73 provides support for un-conveyed steel plate 62 to ensure conveying stability. Electric push rod 74 is used to drive support block to rise and fall, cooperating with steel plate 62 to slowly descend and ensure continuous conveying. Fixing frame 75 is used to fix placement plate 61.
[0027] The shaft 33 is rotatably connected to a plurality of evenly distributed baffles 35. A spring 36 is fixedly connected to one side of the baffles 35. The end of the spring 36 away from the baffles 35 is fixedly connected to the inside of the shaft 33. A ratchet groove 37 is provided inside the gear 32. One side of the baffles 35 abuts against the inside of the ratchet groove 37. The second baffle 35 is rotatably connected inside the rotating shaft 33. It is pushed by the second spring 36 to abut against the second ratchet groove 37, realizing unidirectional transmission and avoiding damage to the components by reverse force. The second spring 36 is fixed inside the rotating shaft 33, providing elastic support for the second baffle 35 and ensuring that the second baffle 35 always abuts against the second ratchet groove 37. The second ratchet groove 37 is opened inside the gear 32 and cooperates with the second baffle 35 to restrict the reverse rotation of the gear 32 and ensure that the power transmission direction is consistent.
[0028] The top of the frame 1 is fixedly connected to a plurality of evenly distributed support columns 16, the top of the support columns 16 is fixedly connected to a punching machine 17, the bottom of the punching machine 17 is fixedly connected to a hydraulic rod 18, the telescopic end of the hydraulic rod 18 is fixedly connected to the top of the lifting plate 11, the front side of the punching machine 17 is fixedly connected to a display and a controller, a conveying device 19 is provided on one side of the bottom of the frame 1, and the bottom of the frame 1 is fixedly connected to a plurality of evenly distributed support pads 20. Support column 16 supports press 17, ensuring its stable installation and providing stable support for hydraulic rod 18. Press 17 is the power source for bending processing. The controller regulates the extension stroke and pressure of hydraulic rod 18, and the front display shows the processing parameters in real time to ensure bending accuracy. Hydraulic rod 18 drives the lifting plate and upper mold 12 to lift and lower, providing sufficient pressure for bending processing. Conveying device 19 receives the bent workpiece that falls off the unloading station and transports it to the subsequent process to achieve automated unloading. Support pad 20 provides stable support for the device, reduces vibration during processing, prevents equipment displacement, and ensures bending accuracy.
[0029] Working principle of the invention: Before processing, the steel plates 62 to be processed are neatly stacked in the placement plate 61. After the unloading component 6 is started, the motor 65 drives the pulley group 64 to rotate. The moving plate 67, push plate 68 and push block 69 are driven to move smoothly along the T-shaped slide 71 through the mounting block 66. The push block 69 pushes the bottom steel plate 62 to the lower loading plate 63. At the same time, the electric push rod 74 drives the support block 73 to rise, supporting the steel plate 62 to keep it stable. Under the guidance, it falls accurately into the lower mold 13 in the loading station. As the push plate 68 and push block 69 move, their trapezoidal structure drives the upper steel plate 62 to slowly descend. The electric push rod 74 drives the support block 73 to move down in sync, ensuring a continuous supply of subsequent steel plates 62 and reducing manual intervention. After the material is loaded, the press 17 is started, and the hydraulic rod 18 extends to push the lifting plate 11 and the upper die 12 at the bottom to descend, cooperating with the lower die 13 to apply pressure to the steel plate and complete the bending process. During the bending process, the lower die 13 is fixed to the conveyor belt 21 by the mounting block 14 to ensure processing stability. After processing, the hydraulic rod 18 retracts to drive the lifting plate 11 to rise, and simultaneously drives the lifting rack plate 31 on one side to rise, meshing with the gear 32 to drive the rotating shaft 33 to rotate. At this time, the baffle 35 inside the rotating shaft 33 abuts against the ratchet groove 37 under the action of the spring 36 to achieve unidirectional transmission and avoid damage to the components by reverse force; the rotating shaft 33 drives the drive roller 22 to rotate through the chain wheel group 34, which in turn drives the conveyor belt 21 to run, and drives the lower die 13 to move from the processing station to the material loading station. At the same time, the subsequent unloaded lower die 13 moves synchronously to the processing station, and the new steel plate 62 falls into the lower die 13 through the unloading assembly 6 to achieve continuous processing.
[0030] As the lower mold 13 moves to the unloading station, its bottom lifting plate 42 contacts the trapezoidal block 41 on the frame 1. The trapezoidal block presses the lifting plate 42 upward, and the lifting rod 43 drives the lifting block 44 to lift the bent workpiece, completing the initial demolding. As the lower mold continues to move, its internal trapezoidal groove 51 presses the impact head 52, driving the moving rod 53 and the limiting plate 54 to compress the return spring 55. When the return spring rebounds, it drives the impact head to strike the lower mold in the opposite direction, shaking off the adhered workpiece and ensuring that the workpiece is completely detached to the conveying device 19 below, from which it is transferred to the subsequent process. In this process, the entire processing is seamlessly connected through continuous material feeding by the unloading component, precise bending by the stamping machine, station switching driven by the rotating component, and workpiece detachment and vibration components. This achieves automated and continuous bending processing of hydraulic gate steel plates, significantly improving production efficiency and processing accuracy, and reducing errors and safety hazards caused by manual intervention.
[0031] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.
Claims
1. A CNC bending processing device for steel plates of hydraulic gates, comprising a frame (1), characterized in that, The top of the frame (1) is provided with a lifting plate (11), and an upper mold (12) is fixedly connected to one side of the bottom of the lifting plate (11). The inside of the frame (1) is provided with a moving component (2) and a rotating component (3). The moving component (2) includes a conveyor belt (21). Multiple evenly distributed mounting blocks (14) are fixedly connected to the outer wall of the conveyor belt (21). A lower mold (13) is fixedly connected to one side of the mounting block (14). The inside of the lower mold (13) is provided with a demolding component (4) and a vibration component (5). A feeding component (6) is provided on one side of the top of the frame (1). The moving component (2) is used to move the lower mold (13) so that it can be changed between the loading station, the processing station and the unloading station; After the workpiece bending is completed, the rotating component (3) drives the conveyor belt (21) to operate synchronously to ensure the continuity of processing; The demolding component (4) can eject the workpiece inside the lower mold (13) when the mold moves, making it easy to remove the workpiece; The vibration component (5) can strike the lower mold (13) as it moves, ensuring that the workpiece can be smoothly removed from the lower mold (13); The unloading assembly (6) is used to transport the workpiece into the lower mold (13).
2. The CNC bending processing device for steel plates of hydraulic gates according to claim 1, characterized in that, A drive roller 1 (22) is fixedly connected to one side of the conveyor belt (21), and a drive roller 2 (23) is fixedly connected to the side of the conveyor belt (21) away from the drive roller 1 (22). The outer walls of the drive roller 1 (22) and the drive roller 2 (23) are rotatably connected to the inside of the frame (1). A motor 1 (25) is fixedly connected to the top front side of the frame (1). A drive shaft (24) is fixedly connected to the drive end of the motor 1 (25). The outer wall of the drive shaft (24) is rotatably connected to the inside of the drive roller 2 (23). The drive shaft (24) is rotatably connected to a plurality of evenly distributed baffles (26). A spring (27) is fixedly connected to one side of the motor (25). The end of the spring (27) away from the baffles (26) is fixedly connected to the inside of the drive shaft (24). A ratchet groove (28) is provided inside the drive roller (23). One side of the baffles (26) abuts against the inside of the ratchet groove (28). The rotating assembly (3) includes a lifting rack plate (31) and a rotating shaft (33). The top of one side of the lifting rack plate (31) is fixedly connected to one side of the lifting plate (11). The outer wall of the rotating shaft (33) is rotatably connected to the inside of the frame (1). A gear (32) is rotatably connected to the outer wall of the rotating shaft (33). The gear (32) meshes with the lifting rack plate (31). A chain wheel assembly (34) is fixedly connected to one end of the rotating shaft (33). One side of the chain wheel assembly (34) is fixedly connected to one end of the drive roller (22).
3. The CNC bending processing device for steel plates of hydraulic gates according to claim 1, characterized in that, The demolding assembly (4) includes a second lifting plate (42), the outer wall of which is slidably connected to the interior of the lower mold (13). The bottom of the second lifting plate (42) abuts against a trapezoidal block (41), the bottom of which is fixedly connected to the top of the frame (1). The top of the second lifting plate (42) is fixedly connected to a plurality of evenly distributed lifting rods (43), the outer wall of which is slidably connected to the interior of the lower mold (13). The top of which is fixedly connected to a lifting block (44), the outer wall of which is slidably connected to the interior of the lower mold (13).
4. The CNC bending processing device for steel plates of hydraulic gates according to claim 1, characterized in that, The vibration assembly (5) includes multiple trapezoidal grooves (51) starting inside the lower mold (13) and multiple limiting plates (54) slidably connected inside the frame (1). A moving rod (53) is fixedly connected to one side of the limiting plate (54). The outer wall of the moving rod (53) is slidably connected inside the frame (1). An impact head (52) is fixedly connected to one end of the moving rod (53) away from the limiting plate (54). One side of the impact head (52) abuts against the inside of the trapezoidal groove (51). A return spring (55) is fixedly connected to one side of the limiting plate (54) away from the moving rod (53). One end of the return spring (55) away from the limiting plate (54) is fixedly connected inside the frame (1).
5. The CNC bending processing device for steel plates of hydraulic gates according to claim 3, characterized in that, The feeding assembly (6) includes a placement plate (61), and a plurality of evenly distributed steel plates (62) are slidably connected inside the placement plate (61). Two feeding plates (63) are fixedly connected to one side of the placement plate (61). The bottom of the feeding plate (63) abuts against the top of the lower mold (13). The outer wall of the steel plate (62) is slidably connected to the opposite side of the two feeding plates (63). The outer wall of the steel plate (62) is slidably connected inside the lower mold (13). The bottom of the steel plate (62) abuts against the top of the lifting block (44).
6. The CNC bending processing device for steel plates of hydraulic gates according to claim 5, characterized in that, The placement plate (61) is equipped with a pulley assembly (64). A motor (65) is fixedly connected to one side of the placement plate (61). The drive end of the motor (65) is fixedly connected to one side of the pulley assembly (64). A mounting block (66) is fixedly connected to one side of the pulley assembly (64). A movable plate (67) is fixedly connected to the top of the mounting block (66). A push plate (68) is fixedly connected to the top of the movable plate (67). Push blocks (69) are fixedly connected to both the front and rear sides of the push plate (68). One side of the push plate (68) and the push block (69) abuts against one side of the steel plate (62).
7. The CNC bending processing device for steel plates of hydraulic gates according to claim 6, characterized in that, The bottom of the push block (69) is fixedly connected to a T-shaped block (70). T-shaped grooves (71) are provided on both the front and rear sides of the interior of the placement plate (61). The outer wall of the T-shaped block (70) is slidably connected to the interior of the T-shaped groove (71). The bottom left and right sides of the moving plate (67) are fixedly connected to a second stabilizing plate (72). One side of the second stabilizing plate (72) abuts against one side of the pulley assembly (64). The front and rear sides of the interior of the placement plate (61) are slidably connected to a support block (7). 3) The top of the support block (73) abuts against the bottom of the steel plate (62). Electric push rods (74) are fixedly connected to the front and rear sides of the bottom of the placement plate (61). The driving end of the electric push rod (74) is fixedly connected to the bottom of the support block (73) and slidably connected to the inside of the placement plate (61). Multiple evenly distributed fixing frames (75) are fixedly connected to the outer wall of the placement plate (61). The bottom of the fixing frame (75) is fixedly connected to the top of the frame (1).
8. A CNC bending processing device for steel plates of hydraulic gates according to claim 2, characterized in that, The rotating shaft (33) is rotatably connected to a plurality of evenly distributed baffles (35). A spring (36) is fixedly connected to one side of the baffle (35). The end of the spring (36) away from the baffle (35) is fixedly connected to the inside of the rotating shaft (33). A ratchet groove (37) is provided inside the gear (32). One side of the baffle (35) abuts against the inside of the ratchet groove (37).
9. A CNC bending processing device for steel plates of hydraulic gates according to claim 1, characterized in that, The top of the frame (1) is fixedly connected to a plurality of evenly distributed support columns (16), the top of the support columns (16) is fixedly connected to a punch press (17), the bottom of the punch press (17) is fixedly connected to a hydraulic rod (18), the telescopic end of the hydraulic rod (18) is fixedly connected to the top of the lifting plate (11), the front side of the punch press (17) is fixedly connected to a display and a controller, a conveying device (19) is provided on one side bottom of the frame (1), and the bottom of the frame (1) is fixedly connected to a plurality of evenly distributed support pads (20).