Microfiber suede fabric antibacterial layer compounding equipment and operating method

Abstract

The application provides a superfine imitated suede fabric antibacterial layer composite device and an operating method, and belongs to the technical field of textile fabric deep processing. The device comprises a vertical plate, a moving block, a first rotating shaft, a second rotating shaft, a compression roller and a compression roller balancing module. A strip-shaped groove and a first rotating shaft hole are sequentially arranged on the side of the vertical plate from top to bottom. The moving block is arranged in the strip-shaped groove. The first rotating shaft is arranged in the first rotating shaft hole. The second rotating shaft hole is arranged on the side of the moving block. The second rotating shaft is arranged in the second rotating shaft hole. The compression roller is arranged in the second rotating shaft. The compression roller balancing module is arranged at both ends of the compression roller. The compression roller balancing module can trigger light alarm when the compression roller of the device is out of balance, so as to remind the surrounding personnel to stop the device in time for processing. In a certain extent, the device can reduce the probability that the thickness of the compacted product is uneven due to the poor parallelism of the compression roller, and then the product quality does not meet the requirements.

Description

Technical Field

[0001] This invention relates to the field of textile fabric deep processing technology, and in particular to equipment and operating methods for composite antibacterial layers of microfiber imitation suede fabric. Background Technology

[0002] The core of the microfiber suede-like fabric antibacterial layer composite equipment is a specialized production line that efficiently and stably composites the antibacterial functional layer with the microfiber suede substrate, and its composite mechanism is a very important type of equipment in the entire production line.

[0003] The composite silk imitation suede fabric stretching and shaping device disclosed in Chinese Invention Patent Application Publication No. CN221940846U, although the above device can fix the two sides of the fabric through the fixing component to prevent the fabric from being wide at both ends and narrow in the middle during the stretching process, and flatten the stretched fabric through the flattening component, the above device ignores the fact that the pressure roller may be disrupted due to various reasons during daily use. The disruption of the pressure roller's balance will lead to uneven thickness of the compacted product, thus affecting product quality. The above device also ignores the fact that the distance between the rollers may be shortened due to various reasons. The shortened distance between the rollers will increase the pressure applied to the raw material. If the increased pressure exceeds the bearing capacity of the raw material, it will lead to the scrapping of the raw material. Therefore, this application provides a composite device and operating method for microfiber imitation suede fabric antibacterial layer to meet the needs. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a composite device and operating method for an antibacterial layer of microfiber imitation suede fabric, which solves the problems of existing devices failing to issue alarms when the pressure rollers are extremely unbalanced and failing to monitor changes in the distance between the rollers.

[0005] (II) Technical Solution To solve the above-mentioned technical problems, the present invention provides the following technical solution: A composite equipment and operating method for microfiber imitation suede fabric antibacterial layer includes a vertical plate. The side of the vertical plate has a strip groove and a first rotating shaft hole sequentially formed from top to bottom. A moving block is provided inside the strip groove. A first rotating shaft is installed inside the first rotating shaft hole. A second rotating shaft is installed inside the moving block. A pressure roller is installed inside the second rotating shaft. Pressure roller balancing modules are provided at both ends of the pressure roller. A cylinder base is fixedly connected to the side of the vertical plate. A cylinder rod hole is provided at the top of the cylinder base. A cylinder is located at the top of the cylinder base. The cylinder is threadedly connected to the cylinder base via a cylinder bolt. A cylinder rod is provided at one end of the cylinder. An auxiliary plate is provided at one end of the cylinder rod. The auxiliary plate is threadedly connected to the cylinder rod via a cylinder rod bolt. A moving block is fixedly connected to one side of the auxiliary plate. A heating roller is installed inside the first rotating shaft. Roller gap change alarm modules are provided at one end of both the pressure roller and the heating roller.

[0006] Preferably, the heating roller has a hollow counterweight tube and a hollow grooved tube arranged sequentially from left to right at both ends. An end sealing plate is fixedly connected to one end of the hollow counterweight tube and the hollow grooved tube. A rotary joint is threaded to one end of the end sealing plate. An oil pipe is threaded to one end of the rotary joint. A conveyor belt is installed inside the hollow grooved tube. A solid grooved wheel is installed on the hollow grooved tube through the conveyor belt. A servo motor is installed at one end of the solid grooved wheel. A servo motor base is installed on the lower surface of the servo motor. A vertical plate is fixedly connected to one side of the servo motor base.

[0007] Preferably, the pressure roller balancing module includes a cylindrical hollow tube, with a left circular sealing plate and a right circular sealing plate fixedly connected to both ends of the cylindrical hollow tube from left to right. A first spring is fixedly connected to one end of the left circular sealing plate, and a first circular baffle is fixedly connected to one end of the first spring. A circular hole is opened at one end of the right circular sealing plate, and a second spring is opened at the other end of the right circular sealing plate.

[0008] Preferably, one end of the second spring is fixedly connected to a second circular baffle and a trigger rod from front to back, the trigger rod and the circular hole are adapted to each other, a sliding plate is fixedly connected to the inner wall of the cylindrical hollow tube, a slider is provided inside the sliding plate, small grooves are provided at the top and bottom of the slider, a sliding wheel is provided inside the small groove, and an impact block is fixedly connected to the inner wall of the slider.

[0009] Preferably, a side sealing plate is provided on one side of the slide plate, and the slide plate is threadedly connected to the side sealing plate by a side sealing plate bolt. A short-pitch hollow tube is fixedly connected to one end of the right circular sealing plate. A power-storing alarm light and a power-storing intermittent flashing light are arranged sequentially from front to back on the inner wall of the short-pitch hollow tube. The power-storing alarm light is threadedly connected to the short-pitch hollow tube by a power-storing alarm light bolt.

[0010] Preferably, the energy-storing intermittent flash lamp is connected to a short-pitch hollow tube via an energy-storing intermittent flash lamp bolt thread. One side of the energy-storing alarm lamp is equipped with an alarm lamp, and the other side of the energy-storing alarm lamp is equipped with an alarm lamp trigger button. One side of the energy-storing intermittent flash lamp is equipped with a flash lamp, and the other side of the energy-storing intermittent flash lamp is equipped with a flash lamp trigger button. One end of the short-pitch hollow tube is equipped with a lamp cover, and the lamp cover is connected to the short-pitch hollow tube via a lamp cover bolt thread.

[0011] Preferably, the roller gap change alarm module includes a first hollow disc and a second hollow disc. A first hollow box is fixedly connected to the lower surface of the first hollow disc. A first insert plate is provided inside the first hollow box. The first insert plate is installed with the first hollow box through a first nut and screw assembly.

[0012] Preferably, a second hollow box is fixedly connected to the bottom of the first insert plate, and a second insert plate is provided inside the second hollow box. The second insert plate is installed with the second hollow box through a second nut and screw assembly. A first solid block is fixedly connected to the bottom of the second insert plate. A hammering block is fixedly connected to both the front and back of the first solid block. A third hollow box is fixedly connected to the upper surface of the second hollow disc.

[0013] Preferably, the third hollow box has a third insert plate inside, the third insert plate is mounted on the third hollow box via a third nut and screw assembly, the top of the third insert plate is fixedly connected to a fourth hollow box, the fourth hollow box has a fourth insert plate inside, the fourth insert plate is mounted on the fourth hollow box via a fourth nut and screw assembly, and the top of the fourth insert plate is fixedly connected to a second solid block.

[0014] The operating method of the microfiber imitation suede fabric antibacterial layer composite equipment includes the following steps: Step 1: The cylinder drives the cylinder rod to move up and down, which in turn drives the auxiliary plate to move up and down, which in turn drives the moving block to move up and down, thus causing the pressure roller to move up and down to control the distance between the pressure roller and the heating roller. The start of the servo motor drives the solid grooved wheel to rotate, which in turn drives the conveyor belt to rotate, which in turn drives the hollow grooved tube to rotate, and then drives the heating roller to rotate together. After the raw material enters, it will be moved with the assistance of the rotating heating roller. The movement of the raw material will drive the pressure roller to rotate in the opposite direction to the heating roller. The rotary joint rotates at one end of the heating roller, while the oil pipe does not move at one end. This allows the oil pipe to stably inject heating oil and deliver cold oil into the heating roller without rotating. The pressure roller balance module is responsible for timely light alarm when the balance of the pressure roller changes drastically, while the roller distance change alarm module is responsible for alarming by knocking when the distance between the pressure roller and the heating roller shortens. Step 2: When the pressure roller is normally balanced, the slider is in the middle position of the slide plate. When the pressure roller is extremely unbalanced, the slider moves in the slide plate through the sliding wheel. When the slider moves to the lowest tilt point, it will hit the second circular baffle or the first circular baffle. The first circular baffle plays a supporting role, while the second circular baffle will cause the second spring to compress after the impact block hits it. This causes the trigger rod on the second circular baffle to pass through the circular hole and push against the alarm light trigger button and the flashing light trigger button. After the alarm light trigger button and the flashing light trigger button are pushed against, the stored-energy alarm light and the stored-energy intermittent flashing light will be powered. The alarm light will provide continuous light warning, while the flashing light will intermittently flash bright light to attract the attention of people in the surrounding area. Step 3: The distance between the pressure roller and the heating roller can be changed by increasing the number of mating groups of hollow boxes and insert plates on the first and second hollow discs. The length of the first and second hollow discs can be controlled. Under normal circumstances, there is a certain distance between the first solid block on the first hollow disc and the second solid block on the second hollow disc. Although they are close, they will not collide or knock each other. However, when the distance between the pressure roller and the heating roller is abnormally shortened, the first and second solid blocks will collide together. The knocking block of the first solid block will hit the second solid block of the second hollow disc or its hollow box, which will make a crisp sound. People around will know that the machine needs to be stopped and the distance between the rollers needs to be adjusted when they hear the sound.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, the pressure roller balancing module can trigger a light alarm when the pressure rollers of the device become significantly unbalanced, thereby reminding the surrounding personnel to stop the machine in time. This can reduce the probability of uneven thickness of the compacted product due to poor parallelism of the pressure rollers, which in turn leads to the product quality not meeting the requirements.

[0016] By setting up a roller gap change alarm module, the module can emit a knocking sound when the distance between the rollers changes, thus alerting those around that the distance between the rollers has shortened, leading to an increase in pressure on the raw materials. This requires timely shutdown and adjustment, which can reduce the possibility of the increased pressure due to the shortened distance between the rollers exceeding the tolerance range of the raw materials and causing them to be scrapped.

[0017] In summary, the present invention has the advantages of timely alarm when extreme imbalance occurs in the pressure roller and timely alarm when the distance between the rollers shortens. Attached Figure Description

[0018] Figure 1 A schematic diagram of the equipment and operation method for composite microfiber imitation suede fabric antibacterial layer; Figure 2 for Figure 1 Schematic diagram of the main frame assembly; Figure 3 for Figure 2 Enlarged schematic diagram of a local part of the structure; Figure 4 for Figure 1 Schematic diagram of the heating roller assembly; Figure 5 for Figure 1 A schematic diagram of the pressure roller balancing module; Figure 6 for Figure 5 Schematic diagram of the trigger rod assembly; Figure 7 for Figure 5 Schematic diagram of the counterweight assembly; Figure 8 for Figure 7 Enlarged schematic diagram of a local part of the structure; Figure 9 for Figure 5 Schematic diagram of the sound and light alarm assembly; Figure 10 for Figure 9 Enlarged schematic diagram of a local part of the structure; Figure 11 for Figure 1 A schematic diagram of the roller gap change alarm module; Figure 12 for Figure 11 Schematic diagram of the upper assembly; Figure 13 for Figure 11 Schematic diagram of the lower assembly.

[0019] [Figure Labels] 1. Vertical plate; 2. Moving block; 3. First rotating shaft; 4. Second rotating shaft; 5. Pressure roller; 6. Pressure roller balancing module; 601. Cylindrical hollow tube; 602. Left circular sealing plate; 603. Right circular sealing plate; 604. First spring; 605. First circular baffle; 606. Second spring; 607. Second circular baffle; 608. Trigger rod; 609. Slide plate; 610. Slider; 611. Sliding wheel; 612. Impact block; 613. Side sealing plate; 614. Short-pitch hollow tube; 615. Energy-storing alarm light; 616. Energy-storing intermittent flashing light; 617. Alarm light; 618. Alarm light trigger button; 619. Flashing light; 620. Flashing light trigger button; 621. Lamp cover; 7. Cylinder base; 8. 9. Cylinder; 10. Cylinder rod; 11. Additional plate; 12. Heating roller; 13. Roller gap change alarm module; 1201. First hollow disc; 1202. Second hollow disc; 1203. First hollow box; 1204. First insert plate; 1205. Second hollow box; 1206. Second insert plate; 1207. First solid block; 1208. Hammering block; 1209. Third hollow box; 1210. Third insert plate; 1211. Fourth hollow box; 1212. Fourth insert plate; 1213. Second solid block; 14. Hollow counterweight tube; 15. Hollow grooved tube; 16. End sealing plate; 17. Rotary joint; 18. Oil pipe; 19. Conveyor belt; 20. Solid grooved wheel; 21. Servo motor; 22. Servo motor base.

[0020] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0021] The following describes in detail the microfiber suede-like fabric antibacterial layer composite device and its operation method provided by the present invention, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0022] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0023] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0024] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0025] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0026] like Figures 1 to 4As shown, embodiments of the present invention provide a composite device and operating method for an antibacterial layer of microfiber imitation suede fabric, including a vertical plate 1. A strip groove and a first rotating shaft hole are sequentially formed on the side of the vertical plate 1 from top to bottom. A moving block 2 is provided inside the strip groove. A first rotating shaft 3 is installed inside the first rotating shaft hole. A second rotating shaft hole is formed on the side of the moving block 2. A second rotating shaft 4 is installed inside the second rotating shaft hole. A pressure roller 5 is installed inside the second rotating shaft 4. Pressure roller balancing modules 6 are provided at both ends of the pressure roller 5. The side of the vertical plate 1 is fixed... A cylinder base 7 is fixedly connected to the cylinder base 7. A cylinder rod hole is opened on the top of the cylinder base 7. A cylinder 8 is provided on the top of the cylinder base 7. The cylinder 8 is threadedly connected to the cylinder base 7 through a cylinder bolt. A cylinder rod 9 is provided at one end of the cylinder 8. An auxiliary plate 10 is provided at one end of the cylinder rod 9. The auxiliary plate 10 is threadedly connected to the cylinder rod 9 through a cylinder rod bolt. A moving block 2 is fixedly connected to one side of the auxiliary plate 10. A heating roller 11 is installed inside the first rotating shaft 3. A roller gap change alarm module 12 is provided at one end of both the pressure roller 5 and the heating roller 11.

[0027] The heating roller 11 has a hollow counterweight tube 13 and a hollow grooved tube 14 arranged sequentially from left to right at both ends. An end sealing plate 15 is fixedly connected to one end of the hollow counterweight tube 13 and the hollow grooved tube 14. A rotary joint 16 is threaded to one end of the end sealing plate 15. An oil pipe 17 is threaded to one end of the rotary joint 16. A conveyor belt 18 is installed inside the hollow grooved tube 14. A solid grooved wheel 19 is installed on the hollow grooved tube 14 through the conveyor belt 18. A servo motor 20 is installed at one end of the solid grooved wheel 19. A servo motor base 21 is installed on the lower surface of the servo motor 20. A vertical plate 1 is fixedly connected to one side of the servo motor base 21.

[0028] The movable block 2 is installed in the strip groove of the vertical plate 1. The first rotating shaft 3 is placed into the first rotating shaft hole of the vertical plate 1, and the second rotating shaft 4 is installed into the second rotating shaft hole of the movable block 2. The pressure roller 5 is inserted into the second rotating shaft 4. The pressure roller balancing module 6 is welded to the end of the pressure roller 5. The cylinder base 7 is welded to the side of the vertical plate 1. The cylinder 8 is installed to the top of the cylinder base 7 with cylinder bolts. The cylinder rod 9 is integrally connected to the cylinder 8. The cylinder rod 9 is installed to the auxiliary plate 10 with cylinder rod bolts. The auxiliary plate 10 is welded to the movable block 2. The heating roller 11 is inserted into the first rotating shaft 3. Inside shaft 3, the roller gap change alarm module 12 is installed on the pressure roller 5 and the heating roller 11. The hollow counterweight tube 13 and the hollow groove tube 14 are both welded to both ends of the heating roller 11. The end sealing plate 15 is welded to the hollow counterweight tube 13 and the hollow groove tube 14. The rotary joint 16 is installed between the end sealing plate 15 and the oil pipe 17. The conveyor belt 18 is installed between the hollow groove tube 14 and the solid groove wheel 19. The servo motor 20 is placed on the servo motor base 21 and installed at the end of the solid groove wheel 19. The servo motor base 21 is welded to the vertical plate 1.

[0029] Cylinder 8 drives cylinder rod 9 to move up and down. The up and down movement of cylinder rod 9 drives auxiliary plate 10 to move up and down, which in turn drives moving block 2 to move up and down, thereby causing pressure roller 5 to move up and down to control the distance between pressure roller 5 and heating roller 11. The start of servo motor 20 drives solid groove wheel 19 to rotate, which in turn drives conveyor belt 18 to rotate, thereby causing hollow groove tube 14 to rotate, and then drives heating roller 11 to rotate together. After the raw material enters, it will be moved by the rotating heating roller 11. The movement of the raw material will drive pressure roller 5 to rotate in the opposite direction to heating roller 11. Rotary joint 16 rotates at one end of heating roller 11, while oil pipe 17 does not move at one end. This allows oil pipe 17 to stably inject heating oil and deliver cold oil into heating roller 11 without rotating. Pressure roller balance module 6 is responsible for timely light alarm when the balance of pressure roller 5 changes drastically. Roller distance change alarm module 12 is responsible for alarming by knocking sound when the distance between pressure roller 5 and heating roller 11 shortens.

[0030] like Figures 5 to 10 As shown, in this embodiment, the pressure roller balancing module 6 includes a cylindrical hollow tube 601. The two ends of the cylindrical hollow tube 601 are fixedly connected from left to right to a left circular sealing plate 602 and a right circular sealing plate 603. A first spring 604 is fixedly connected to one end of the left circular sealing plate 602, and a first circular baffle 605 is fixedly connected to one end of the first spring 604. A circular hole is opened at one end of the right circular sealing plate 603, and a second spring 606 is opened at the other end of the right circular sealing plate 603.

[0031] One end of the second spring 606 is fixedly connected to a second circular baffle 607 and a trigger rod 608 from front to back. The trigger rod 608 and the circular hole are mutually compatible. A sliding plate 609 is fixedly connected to the inner wall of the cylindrical hollow tube 601. A slider 610 is provided inside the sliding plate 609. Small grooves are provided at the top and bottom of the slider 610. A sliding wheel 611 is provided inside the small groove. An impact block 612 is fixedly connected to the inner wall of the slider 610.

[0032] A side sealing plate 613 is provided on one side of the slide plate 609. The slide plate 609 is connected to the side sealing plate 613 by a side sealing plate bolt. A short-pitch hollow tube 614 is fixedly connected to one end of the circular sealing plate 603 on the right side. A power-storage alarm light 615 and a power-storage intermittent flashing light 616 are arranged sequentially from front to back on the inner wall of the short-pitch hollow tube 614. The power-storage alarm light 615 is connected to the short-pitch hollow tube 614 by a power-storage alarm light bolt.

[0033] A short-pitch hollow tube 614 is connected to a power-storage intermittent flash lamp 616 via a power-storage intermittent flash lamp bolt thread. An alarm lamp 617 is provided on one side of a power-storage alarm lamp 615, and an alarm lamp trigger button 618 is provided on the other side of a power-storage alarm lamp 615. A flash lamp 619 is provided on one side of a power-storage intermittent flash lamp 616, and a flash lamp trigger button 620 is provided on the other side of a power-storage intermittent flash lamp 616. A lamp cover 621 is provided at one end of the short-pitch hollow tube 614, and the lamp cover 621 is connected to the short-pitch hollow tube 614 via a lamp cover bolt thread.

[0034] The left circular sealing plate 602 and the right circular sealing plate 603 are welded to the left and right sides of the cylindrical hollow tube 601, respectively. The first spring 604 is welded between the left circular sealing plate 602 and the first circular baffle 605, while the second spring 606 is welded between the right circular sealing plates 603 and 604. The trigger rod 608 is welded to the right circular sealing plate 603. The slide plate 609 is welded to the inner wall of the cylindrical hollow tube 601. The slider 610 is placed in the slide plate 609, and the sliding wheel 611 is installed in the small groove of the slider 610. The impact block 61 is... 2. Welded to the inner wall of slider 610, side sealing plate 613 is installed on slide plate 609 by side sealing plate bolts, short-pitch hollow tube 614 is welded to right circular sealing plate 603, energy-storing alarm light 615 and energy-storing intermittent flash light 616 are installed on the inner wall of short-pitch hollow tube 614 by bolts, alarm light 617, alarm light trigger button 618 and energy-storing alarm light 615 are connected as one unit, while flash light 619, flash light trigger button 620 and energy-storing intermittent flash light 616 are connected as one unit, and lamp cover 621 is installed on short-pitch hollow tube 614 by lamp cover bolts.

[0035] When the pressure roller 5 is normally balanced, the slider 610 is in the middle position of the slide plate 609. When the pressure roller 5 is extremely unbalanced, the slider 610 moves within the slide plate 609 via the sliding wheel 611. When the slider 610 moves to the lowest tilt position, it will hit the second circular baffle 607 or the first circular baffle 605. The first circular baffle 605 serves to support the top, while the second circular baffle 607, after being hit by the impact block 612, will cause the second spring 606 to compress, thereby causing the trigger rod 608 on the second circular baffle 607 to pass through the circular hole and abut against the alarm light trigger button 618 and the flashing light trigger button 620. After the alarm light trigger button 618 and the flashing light trigger button 620 are abutted, the stored-energy alarm light 615 and the stored-energy intermittent flashing light 616 will supply power to the alarm light 617 and the flashing light 619. The alarm light 617 will provide continuous light warning, while the flashing light 619 will intermittently flash bright light to attract the attention of people in the surrounding area.

[0036] In the above scheme, the pressure roller balancing module 6 enables the pressure roller 5 of the device to trigger a light alarm when a large imbalance occurs, thereby reminding the surrounding personnel to stop the machine in time. This can reduce the probability of uneven thickness of the compacted product due to poor parallelism of the pressure roller 5, which in turn leads to the product quality not meeting the requirements.

[0037] like Figures 11 to 13 As shown, in this embodiment, the roller gap change alarm module 12 includes a first hollow disk 1201 and a second hollow disk 1202. A first hollow box 1203 is fixedly connected to the lower surface of the first hollow disk 1201. A first insert plate 1204 is provided inside the first hollow box 1203. The first insert plate 1204 is installed on the first hollow box 1203 through a first nut screw assembly.

[0038] The bottom of the first insert plate 1204 is fixedly connected to the second hollow box 1205. The second hollow box 1205 has a second insert plate 1206 inside. The second insert plate 1206 is installed with the second hollow box 1205 through the second nut screw assembly. The bottom of the second insert plate 1206 is fixedly connected to the first solid block 1207. The front and back of the first solid block 1207 are both fixedly connected to the striking block 1208. The upper surface of the second hollow disc 1202 is fixedly connected to the third hollow box 1209.

[0039] The third hollow box 1209 has a third insert plate 1210 inside. The third insert plate 1210 is mounted on the third hollow box 1209 via a third nut and screw assembly. The top of the third insert plate 1210 is fixedly connected to a fourth hollow box 1211. The fourth hollow box 1211 has a fourth insert plate 1212 inside. The fourth insert plate 1212 is mounted on the fourth hollow box 1211 via a fourth nut and screw assembly. The top of the fourth insert plate 1212 is fixedly connected to a second solid block 1213.

[0040] The first hollow disc 1201 and the second hollow disc 1202 are both bolted to the pressure roller 5 and the heating roller 11, respectively. The first hollow box 1203 is welded to the lower surface of the first hollow disc 1201. The first insert plate 1204 is welded to the top of the second hollow box 1205, and the first insert plate 1204 is inserted into the first hollow box 1203 and fixed by a first nut and screw assembly. The second insert plate 1206 is welded to the top of the first solid block 1207, and the second insert plate 1206 is inserted into the interior of the second hollow box 1205, and fixed by a first nut and screw assembly. The two nuts and screws are fixed together. The hammer block 1208 is welded to the first solid block 1207. The third hollow box 1209 is welded to the upper surface of the second hollow disc 1202. The third insert plate 1210 is welded to the bottom of the fourth hollow box 1211. The third insert plate 1210 is inserted into the third hollow box 1209 and fixed together by the third nut and screws. The fourth insert plate 1212 is welded to the bottom of the second solid block 1213. The fourth insert plate 1212 is inserted into the fourth hollow box 1211 and fixed together by the fourth nut and screws.

[0041] The distance between the pressure roller 5 and the heating roller 11 can be changed by increasing the number of mating groups of hollow boxes and insert plates on the first hollow disc 1201 and the second hollow disc 1202. Under normal circumstances, there is a certain distance between the first solid block 1207 on the first hollow disc 1201 and the second solid block 1213 on the second hollow disc 1202. Although they are close, they will not collide or knock each other. However, when the distance between the pressure roller 5 and the heating roller 11 is abnormally shortened, the first solid block 1207 and the second solid block 1213 will collide together. The striking block 1208 of the first solid block 1207 will hit the second solid block or its hollow box on the second hollow disc 1202, which will make a crisp sound. People around will know that the machine needs to be stopped and the distance between the rollers needs to be adjusted when they hear the sound.

[0042] By setting up a roller gap change alarm module 12, the module can emit a knocking sound when the distance between the rollers of the device changes, thereby alerting the surrounding personnel that the distance between the rollers has shortened, resulting in increased pressure on the raw materials, and that the machine needs to be stopped and adjusted in time. This can reduce the possibility that the increased pressure due to the shortened distance between the rollers may exceed the bearing capacity of the raw materials and lead to the scrapping of the raw materials.

[0043] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0044] The operation method of the microfiber imitation suede fabric antibacterial layer composite equipment includes the following steps; Step 1: Cylinder 8 drives cylinder rod 9 to move up and down. The up and down movement of cylinder rod 9 drives auxiliary plate 10 to move up and down, which in turn drives moving block 2 to move up and down, thereby causing pressure roller 5 to move up and down to control the distance between pressure roller 5 and heating roller 11. The start of servo motor 20 drives solid groove wheel 19 to rotate, which in turn drives conveyor belt 18 to rotate, thereby causing hollow groove tube 14 to rotate, and then drives heating roller 11 to rotate together. After the raw material enters, it will be moved by the rotating heating roller 11. The movement of the raw material will drive pressure roller 5 to rotate in the opposite direction to heating roller 11. Rotary joint 16 rotates at one end of heating roller 11, while oil pipe 17 does not move at one end. This allows oil pipe 17 to stably inject heating oil and deliver cold oil into heating roller 11 without rotating. Pressure roller balance module 6 is responsible for timely light alarm when the balance of pressure roller 5 changes drastically. Roller distance change alarm module 12 is responsible for alarming by knocking sound when the distance between pressure roller 5 and heating roller 11 shortens. Step 2: When the pressure roller 5 is normally balanced, the slider 610 is in the middle position of the slide plate 609. When the pressure roller 5 becomes extremely unbalanced, the slider 610 moves within the slide plate 609 via the sliding wheel 611. When the slider 610 moves to the lowest tilt position, it will collide with the second circular baffle 607 or the first circular baffle 605. The first circular baffle 605 acts as a support, while the second circular baffle 607, after being struck by the impact block 612, will cause the second spring... The spring 606 is compressed, causing the trigger rod 608 on the second circular baffle 607 to pass through the circular hole and press against the alarm light trigger button 618 and the flashing light trigger button 620. After the alarm light trigger button 618 and the flashing light trigger button 620 are pressed, the power-storing alarm light 615 and the power-storing intermittent flashing light 616 will supply power to the alarm light 617 and the flashing light 619. The alarm light 617 will continuously light up to warn, while the flashing light 619 will intermittently flash a bright light to attract the attention of people in the surrounding area. Step 3: The distance between the pressure roller 5 and the heating roller 11 can be changed by increasing the number of mating groups of hollow boxes and insert plates on the first hollow disc 1201 and the second hollow disc 1202. This can be controlled by adjusting the length of the first hollow disc 1201 and the second hollow disc 1202. Under normal circumstances, there is a certain distance between the first solid block 1207 on the first hollow disc 1201 and the second solid block 1213 on the second hollow disc 1202. Although they are close, they will not collide or knock against each other. However, when the distance between the pressure roller 5 and the heating roller 11 is abnormally shortened, the first solid block 1207 and the second solid block 1213 will collide together. The striking block 1208 of the first solid block 1207 will then hit the second solid block or its hollow box on the second hollow disc 1202, which will produce a crisp sound. People around will understand that the machine needs to be stopped and the distance between the rollers needs to be adjusted when they hear the sound.

[0045] The technical solution provided by this invention: Cylinder 8 drives cylinder rod 9 to move up and down, and the up and down movement of cylinder rod 9 drives auxiliary plate 10 to move up and down, which in turn causes moving block 2 to move up and down, thereby causing pressure roller 5 to move up and down to control the distance between pressure roller 5 and heating roller 11. The start of servo motor 20 drives solid grooved wheel 19 to rotate, which in turn drives conveyor belt 18 to rotate, thereby causing hollow grooved tube 14 to rotate, and then drives heating roller 11 to rotate together. After the raw material enters, it will be moved with the assistance of the rotating heating roller 11. The movement of the raw material will cause pressure roller 5 to rotate in the opposite direction to heating roller 11. Rotary joint 16 rotates at one end of heating roller 11, while oil pipe 17 remains stationary at one end, which allows oil pipe 17 to remain stable without rotation. Heating oil is injected into the heating roller 11, and cold oil is supplied. The pressure roller balance module 6 is responsible for timely light alarm when the balance of the pressure roller 5 changes drastically. The roller gap change alarm module 12 is responsible for alarming by knocking when the distance between the pressure roller 5 and the heating roller 11 shortens. When the pressure roller 5 is normally balanced, the slider 610 is in the middle position of the slide plate 609. When the pressure roller 5 is extremely unbalanced, the slider 610 moves in the slide plate 609 through the sliding wheel 611. When the slider 610 moves to the lowest tilt position, it will hit the second circular baffle 607 or the first circular baffle 605. The first circular baffle 605 plays a supporting role, while the second circular baffle 607 is the impact block 612. Upon impact, the second spring 606 is compressed, causing the trigger rod 608 on the second circular baffle 607 to pass through the circular hole and press against the alarm light trigger button 618 and the flashing light trigger button 620. Once the alarm light trigger button 618 and the flashing light trigger button 620 are pressed, the stored-energy alarm light 615 and the stored-energy intermittent flashing light 616 will supply power to the alarm light 617 and the flashing light 619. The alarm light 617 provides continuous illumination, while the flashing light 619 intermittently flashes a bright light to attract the attention of those nearby. The distance between the pressure roller 5 and the heating roller 11 can be adjusted by increasing the number of mating groups of hollow boxes and insert plates on the first hollow disc 1201 and the second hollow disc 1202. Under normal circumstances, there is a certain distance between the first solid block 1207 on the first hollow disc 1201 and the second solid block 1213 on the second hollow disc 1202. Although they are close, they will not collide or knock against each other. However, when the distance between the pressure roller 5 and the heating roller 11 is abnormally shortened, the first solid block 1207 and the second solid block 1213 will collide together. The striking block 1208 of the first solid block 1207 will then hit the second solid block or the top of the hollow box of the second hollow disc 1202, which will produce a crisp sound. People around will know that the machine needs to be stopped and the distance between the rollers needs to be adjusted when they hear the sound.

[0046] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0047] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A composite equipment for antibacterial layer of microfiber imitation suede fabric, characterized in that, The system includes a vertical plate (1), on which a strip groove and a first rotating shaft hole are sequentially formed from top to bottom on the side. A moving block (2) is provided inside the strip groove. A first rotating shaft (3) is installed inside the first rotating shaft hole. A second rotating shaft hole is formed on the side of the moving block (2). A second rotating shaft (4) is installed inside the second rotating shaft hole. A pressure roller (5) is installed inside the second rotating shaft (4). Pressure roller balance modules (6) are provided at both ends of the pressure roller (5). A cylinder base (7) is fixedly connected to the side of the vertical plate (1). A top opening of the cylinder base (7) is provided. There is a cylinder rod hole. The top of the cylinder base (7) is provided with a cylinder (8). The cylinder (8) is threadedly connected to the cylinder base (7) by a cylinder bolt. One end of the cylinder (8) is provided with a cylinder rod (9). One end of the cylinder rod (9) is provided with an auxiliary plate (10). The cylinder rod (9) is threadedly connected to the auxiliary plate (10) by a cylinder rod bolt. A moving block (2) is fixedly connected to one side of the auxiliary plate (10). A heating roller (11) is installed inside the first rotating shaft (3). One end of the pressure roller (5) and the heating roller (11) are both provided with a roller gap change alarm module (12).

2. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 1, characterized in that, The heating roller (11) has a hollow counterweight tube (13) and a hollow groove tube (14) arranged from left to right at both ends. An end sealing plate (15) is fixedly connected to one end of the hollow counterweight tube (13) and the hollow groove tube (14). A rotary joint (16) is threaded to one end of the end sealing plate (15). An oil pipe (17) is threaded to one end of the rotary joint (16). A conveyor belt (18) is installed inside the hollow groove tube (14). A solid groove wheel (19) is installed on the hollow groove tube (14) through the conveyor belt (18). A servo motor (20) is installed at one end of the solid groove wheel (19). A servo motor base (21) is installed on the lower surface of the servo motor (20). A vertical plate (1) is fixedly connected to one side of the servo motor base (21).

3. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 1, characterized in that, The pressure roller balancing module (6) includes a cylindrical hollow tube (601). The two ends of the cylindrical hollow tube (601) are fixedly connected to a left circular sealing plate (602) and a right circular sealing plate (603) from left to right. A first spring (604) is fixedly connected to one end of the left circular sealing plate (602). A first circular baffle (605) is fixedly connected to one end of the first spring (604). A circular hole is opened at one end of the right circular sealing plate (603). A second spring (606) is opened at the other end of the right circular sealing plate (603).

4. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 3, characterized in that, One end of the second spring (606) is fixedly connected to a second circular baffle (607) and a trigger rod (608) from front to back. The trigger rod (608) and the circular hole are adapted to each other. The inner wall of the cylindrical hollow tube (601) is fixedly connected to a sliding plate (609). The sliding plate (609) is provided with a slider (610) inside. The top and bottom of the slider (610) are provided with small grooves. The small grooves are provided with sliding wheels (611). The inner wall of the slider (610) is fixedly connected to an impact block (612).

5. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 4, characterized in that, A side sealing plate (613) is provided on one side of the slide plate (609). The side sealing plate (613) is threadedly connected to the slide plate (609) by a side sealing plate bolt. A short-pitch hollow tube (614) is fixedly connected to one end of the right circular sealing plate (603). A power-storage alarm light (615) and a power-storage intermittent flashing light (616) are arranged sequentially from front to back on the inner wall of the short-pitch hollow tube (614). The power-storage alarm light (615) is threadedly connected to the short-pitch hollow tube (614) by a power-storage alarm light bolt.

6. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 5, characterized in that, The energy-storing intermittent flash lamp (616) is connected to a short-pitch hollow tube (614) by a power-storing intermittent flash lamp bolt thread. An alarm lamp (617) is provided on one side of the energy-storing alarm lamp (615), and an alarm lamp trigger button (618) is provided on the other side of the energy-storing alarm lamp (615). A flash lamp (619) is provided on one side of the energy-storing intermittent flash lamp (616), and a flash lamp trigger button (620) is provided on the other side of the energy-storing intermittent flash lamp (616). A lamp cover (621) is provided at one end of the short-pitch hollow tube (614), and the lamp cover (621) is connected to the short-pitch hollow tube (614) by a lamp cover bolt thread.

7. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 1, characterized in that, The roller gap change alarm module (12) includes a first hollow disk (1201) and a second hollow disk (1202). A first hollow box (1203) is fixedly connected to the lower surface of the first hollow disk (1201). A first insert plate (1204) is provided inside the first hollow box (1203). The first insert plate (1204) is installed with the first hollow box (1203) through a first nut screw assembly.

8. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 7, characterized in that, The bottom of the first insert plate (1204) is fixedly connected to a second hollow box (1205). The interior of the second hollow box (1205) is provided with a second insert plate (1206). The second insert plate (1206) is installed with the second hollow box (1205) through a second nut screw assembly. The bottom of the second insert plate (1206) is fixedly connected to a first solid block (1207). The front and back of the first solid block (1207) are both fixedly connected to a striking block (1208). The upper surface of the second hollow disc (1202) is fixedly connected to a third hollow box (1209).

9. The composite equipment for the antibacterial layer of microfiber imitation suede fabric according to claim 8, characterized in that, The third hollow box (1209) is provided with a third insert plate (1210) inside. The third insert plate (1210) is installed with the third hollow box (1209) through a third nut screw assembly. The top of the third insert plate (1210) is fixedly connected to a fourth hollow box (1211). The fourth hollow box (1211) is provided with a fourth insert plate (1212) inside. The fourth insert plate (1212) is installed with the fourth hollow box (1211) through a fourth nut screw assembly. The top of the fourth insert plate (1212) is fixedly connected to a second solid block (1213).

10. The operating method of the microfiber suede-like fabric antibacterial layer composite equipment according to any one of claims 1-9, characterized in that, Includes the following steps: Step 1: Cylinder (8) drives cylinder rod (9) to move up and down. The up and down movement of cylinder rod (9) drives auxiliary plate (10) to move up and down, which in turn causes moving block (2) to move up and down, thereby causing pressure roller (5) to move up and down to control the distance between pressure roller (5) and heating roller (11). The start of servo motor (20) will drive solid groove wheel (19) to rotate, which in turn drives conveyor belt (18) to rotate, thereby causing hollow groove tube (14) to rotate, and then driving heating roller (11) to rotate together. After the raw material enters, it will be assisted by the rotating heating roller (11). The movement of the raw materials will cause the pressure roller (5) to rotate in the opposite direction to the heating roller (11). The rotary joint (16) rotates at one end of the heating roller (11), while the oil pipe (17) remains stationary at one end. This allows the oil pipe (17) to stably inject heating oil into the heating roller (11) and transport cold oil without rotating. The pressure roller balance module (6) is responsible for providing a timely light alarm when the balance of the pressure roller (5) changes drastically. The roller distance change alarm module (12) is responsible for providing an alarm by knocking and making a sound when the distance between the pressure roller (5) and the heating roller (11) is shortened. Step 2: When the pressure roller (5) is normally balanced, the slider (610) is in the middle position of the slide plate (609). When the pressure roller (5) is extremely unbalanced, the slider (610) moves in the slide plate (609) through the sliding wheel (611). When the slider (610) moves to the lowest tilt position, it will hit the second circular baffle (607) or the first circular baffle (605). The first circular baffle (605) plays a supporting role, while the second circular baffle (607) will cause the second spring to be hit after the impact block (612) hits it. The spring (606) is compressed, causing the trigger rod (608) on the second circular baffle (607) to pass through the circular hole and press against the alarm light trigger button (618) and the flashlight trigger button (620). After the alarm light trigger button (618) and the flashlight trigger button (620) are pressed, the energy-storing alarm light (615) and the energy-storing intermittent flashlight (616) will supply power to the alarm light (617) and the flashlight (619). The alarm light (617) will continuously light up to warn, while the flashlight (619) will intermittently flash bright light to attract the attention of people in the surrounding area. Step 3: The distance between the pressure roller (5) and the heating roller (11) can be changed by increasing the number of mating groups of hollow boxes and insert plates on the first hollow disc (1201) and the second hollow disc (1202). This can be controlled by adjusting the length of the first hollow disc (1201) and the second hollow disc (1202). Under normal circumstances, there is a certain distance between the first solid block (1207) on the first hollow disc (1201) and the second solid block (1213) on the second hollow disc (1202). Although they are close, this distance will not cause the first solid block to be too large. The first solid block (1207) and the second solid block (1213) collide and strike each other. However, when the distance between the pressure roller (5) and the heating roller (11) is abnormally shortened, the first solid block (1207) and the second solid block (1213) will collide together. The striking block (1208) of the first solid block (1207) will strike the second solid block of the second hollow disc (1202) or its hollow box. At this time, a crisp sound will be made. People around can understand that the machine needs to be stopped and the distance between the rollers needs to be adjusted when they hear the sound.

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