An automatic reel machine for ft sorting

Abstract

The application discloses an automatic reel machine for FT sorting, which comprises a machine table one, one side of the machine table one is provided with a supporting plate, the upper surface of the supporting plate is provided with a receiving hopper, one side of the upper surface of the supporting plate is provided with a machine table tape outlet box, one side of the machine table tape outlet box is provided with a tape outlet, the upper part of the receiving hopper is provided with a material pipe, one end of the material pipe is provided with a hopper, one side of the machine table one is provided with a feeding mechanism, the other side of the machine table one is provided with a machine table two, one side of the machine table two is provided with a discharging mechanism. Through the cooperative operation of each mechanism, the reel processing full-process automation is realized, the feeding precision and efficiency are improved, the reel winding quality stability is ensured, the process timing is optimized, the turnover time is shortened, and the labor cost and quality fluctuation are reduced. The problems that the traditional manual feeding is difficult to control the material feeding position and leads to low processing efficiency in the reel winding process are solved.

Description

Technical Field

[0001] This invention relates to the field of chip packaging technology, specifically to an automatic reel machine for FT sorting. Background Technology

[0002] Final Test (FT) sorting is a key step in the chip manufacturing process. It refers to the technology of automating the sorting of chips during the Final Test stage. Its core is to classify the tested chips according to performance indicators (such as good products and defective products) and achieve accurate sorting through equipment.

[0003] Traditional reel winding requires manual loading and unloading of materials and manual threading of the tape, making it difficult to accurately control the material placement position. This results in low processing efficiency during the tape winding process, making it difficult to meet production needs. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an automatic winding machine for FT sorting, which solves the problem of low processing efficiency during the winding process caused by the difficulty in controlling the material placement position when using manual feeding in traditional methods.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic coiling machine for FT sorting, comprising a machine base, a pallet on one side of the machine base, a receiving hopper on the upper surface of the pallet, a conveyor belt outlet box on one side of the upper surface of the pallet, a conveyor belt outlet on one side of the conveyor belt outlet box, a material pipe above the receiving hopper, a funnel at one end of the material pipe, a feeding mechanism on one side of the machine base, a second machine base on the other side of the machine base, and a discharging mechanism on one side of the second machine base.

[0006] By adopting the above technical solution, the coordinated operation of each mechanism achieves full automation of the coil processing process, improving feeding accuracy and efficiency, ensuring stable coil winding quality, optimizing process sequence, shortening turnaround time, and reducing labor costs and quality fluctuations. This solves the problem of low processing efficiency during coil winding caused by the difficulty in controlling material placement during traditional manual feeding.

[0007] Preferably, the feeding mechanism includes an iron box AMR, one side of which is disposed on one side of the machine base, a base is disposed at the bottom of the iron box AMR, a plurality of box frames are disposed on one side of the upper surface of the iron box AMR, iron boxes are disposed on the upper surface of the box frames, and a multi-axis robotic arm is disposed on the other side of the upper surface of the iron box AMR, with a mechanical clamping plate disposed at one end of the multi-axis robotic arm.

[0008] Preferably, the unloading mechanism includes a reel AMR, one side of the reel AMR is disposed on one side of the machine base, a base two is disposed at the bottom end of the reel AMR, a tray is disposed on one side of the upper surface of the reel AMR, the reel is disposed inside the tray, and a multi-axis robotic arm two is disposed on the other side of the upper surface of the reel AMR, with a mechanical gripper disposed at one end of the multi-axis robotic arm two.

[0009] Preferably, the bottom of the second machine platform is provided with a number of casters, one side of the upper surface of the second machine platform is provided with a tape winding mechanism, the other side of the upper surface of the second machine platform is provided with an adhesive applicator, and the middle of the second machine platform is provided with a moving mechanism.

[0010] Preferably, the tape winding mechanism includes a tape guide machine, which is disposed on one side of the upper surface of the machine base. The upper surface of the tape guide machine is provided with a tape threading port. Electric push rods are symmetrically arranged on the side wall of the tape guide machine. The output end of the electric push rod is provided with a guide wheel through a rotating shaft. The tape threading port side of the tape guide machine is located on the tape outlet side of the tape outlet box of the machine base.

[0011] Preferably, the adhesive applicator includes a fixing plate, the bottom end of which is disposed on the other side of the upper surface of the machine base. A motor is disposed on one side of the fixing plate, and a roll of adhesive tape is fixedly disposed through the output end of the motor. Adhesive tape is disposed on the outer wall of the roll of adhesive tape. Guide rods are symmetrically disposed on the other side of the fixing plate, and the outer wall of the guide rods is disposed on the outer wall of the adhesive tape.

[0012] Preferably, a first slide bar is provided on the other side of the fixing plate, an adjusting block is slidably connected to the outer wall of the first slide bar, a tensioning rod is provided on one side of the adjusting block, and the outer wall of the tensioning rod is provided on the outer wall of the tape. A second slide bar is provided on the other side of the fixing plate, a fourth cylinder is slidably connected to one side of the outer wall of the second slide bar, a clamping plate is provided at the output end of the fourth cylinder, and the interior of the clamping plate is provided on the outer wall of the tape. A third cylinder is slidably connected to the other side of the outer wall of the second slide bar, a cutter is provided at the output end of the third cylinder, and a clamping nozzle is provided on the side wall of the fixing plate, one side of the clamping nozzle is connected to one end of the tape.

[0013] Preferably, the moving mechanism includes two fixed rods. The bottom end of the fixed rod is located in the middle of the machine base. A cross slide is provided at the top end of the fixed rod. A connecting plate is connected to one side of the cross slide. A cylinder is provided on one side of the connecting plate. A tape suction strip is fixedly provided at the output end of the cylinder. A cylinder is provided on one side of the cylinder. A side of the cylinder is located on one side of the connecting plate. An auxiliary rod is provided at the output end of the cylinder.

[0014] Preferably, a motor base is provided on the upper surface of the second machine base, a motor is provided on the upper surface of the motor base, a reel is fixedly provided at the output end of the first motor, and a pressure nozzle groove is provided inside the reel.

[0015] Preferably, the side wall of the belt guide machine is provided with a second fixing plate, the outer wall of the second fixing plate is provided with a pressure nozzle motor, the output end of the pressure nozzle motor is fixedly provided with a belt pressing nozzle, the inside of the belt pressing nozzle is provided with a belt groove, and the belt groove of the belt pressing nozzle matches the pressing nozzle groove of the reel.

[0016] Working principle: Incoming chips are stored in a metal box and dried in an oven. A custom-designed metal box AMR (Automatic Material Receiving Machine) moves to the machine via a base. A multi-axis robotic arm on the upper surface of the AMR clamps the metal box, pouring the material into the machine's built-in funnel. Simultaneously, a manual operator fills the reel's material box, which is then transported to the machine by a custom-designed reel AMR. The robotic arm automatically installs the reel onto the machine's motor output. The pressure groove inside the reel mates with the reel's pressure nozzle, preparing for subsequent reeling.

[0017] The tape from the machine's output port automatically passes through the guide belt, and the chamfered design of the insertion port ensures smooth tape insertion. The pressure nozzle motor on the side wall of the guide belt motor drives the tape pressure nozzles to rotate, inserting them into the pressure nozzle slots of the reel and securing the starting end of the tape. As soon as the motor rotates the reel, the tape passes through the pressure nozzles and is evenly wound on the reel. The customized design of the pressure nozzles allows for compatibility with tapes of different specifications. Once the reel has finished winding, the machine's output port automatically cuts the tape.

[0018] Once the reel is full, the system receives a signal to activate the tape application mechanism. The tape is drawn from the reel, its tension adjusted by guide rods and tension rods, and then clamped by a clamping plate driven by cylinder four. Cylinder three drives the cutter to cut the tape. Simultaneously, the cross slide of the moving mechanism moves the tape suction strip above the tape section. Cylinder one drives the tape suction strip to attract the tape, and the cross slide displacement aligns the tape with the tape application position on the reel. The reel slowly rotates, completing the tape application and sealing process.

[0019] After the adhesive is applied, the AMR reel moves to the machine, where the multi-axis robotic arm drives the mechanical grippers to hold the reel, remove it from the machine, and transport it to the packaging room, completing the entire FT sorting reel processing flow.

[0020] This invention provides an automatic reel machine for FT sorting. It has the following advantages:

[0021] 1. This invention automates the entire winding process of the reel through the coordinated operation of various mechanisms, improving feeding accuracy and efficiency, ensuring stable winding quality, optimizing process timing, shortening turnaround time, and reducing labor costs and quality fluctuations. It solves the problem of low processing efficiency during reel winding caused by the difficulty in controlling material placement during traditional manual feeding.

[0022] 2. This invention utilizes the coordinated operation of a belt guide, a belt threading port, an electric push rod, and guide wheels. The guide wheels clamp and guide the belt, ensuring straight-line transport and uniform tension and neat arrangement during winding. The chamfered design of the belt threading port reduces resistance to belt insertion, minimizes damage, and improves conveying efficiency and reliability, achieving stable belt transmission. This provides material conveying assurance for automated reel processing and reduces conveying anomalies caused by manual intervention. It solves the problem of belt jamming and wear caused by an improperly designed belt threading port.

[0023] 3. This invention, through the coordinated operation of various components, automates the stretching, clamping, and cutting of the adhesive tape during the application process. Motor 2 controls the unwinding length, the guide rod stabilizes the direction, the adjusting block and tension rod adjust the tension, cylinder 4 clamps the tape with the clamping plate, the clamping nozzle stretches the tape, and cylinder 3 cuts it into uniform length segments with the cutter. This solves the problems of uneven tension control leading to breakage or loosening, and inconsistent cutting lengths, that occur when manually stretching the tape in traditional adhesive application mechanisms.

[0024] 4. This invention achieves the gripping, conveying, and adhesive positioning of tape segments through the coordinated operation of various components. The X and Y axis movement of the cross slide allows the tape suction strip to cover the adhesive application area of ​​reels of different diameters, adapting to various reel specifications; the negative pressure adsorption of cylinder one ensures stable gripping of the tape segment; cylinder two and the auxiliary rod can adjust the adhesive application posture of the tape segment to ensure bonding accuracy; the control system's preset parameters achieve automated positioning, eliminating the need for manual adjustment, improving adhesive application efficiency and consistency, and providing a standardized operating procedure for reel sealing. This solves the problems of large positional deviations and irregular adhesive application caused by manual tape movement in traditional adhesive application processes. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the front side of an automatic reel machine for FT sorting proposed in this invention;

[0026] Figure 2 This is a partial structural diagram of the AMR (Automatic Reel Machine) of the iron box in an automatic reel machine for FT (Functional Towing) sorting according to the present invention.

[0027] Figure 3 This is a partial structural diagram of an automatic reel machine for FT sorting proposed in this invention.

[0028] Figure 4 This is a partial structural diagram of the AMR (Automatic Reel Regulator) of an automatic reel machine for FT (Functional Toll Collection) sorting according to the present invention.

[0029] Figure 5 This is a schematic diagram of two partial structures of an automatic reel machine for FT sorting proposed in this invention;

[0030] Figure 6This is a partial structural diagram of the guide belt of an automatic reel machine for FT sorting proposed in this invention;

[0031] Figure 7 This is a partial structural diagram of the tape press nozzle of an automatic reel machine for FT sorting proposed in this invention;

[0032] Figure 8 This is a partial structural diagram of the cross slide of an automatic reel machine for FT sorting proposed in this invention;

[0033] Figure 9 This is a partial structural diagram of the fixed plate of an automatic reel machine for FT sorting proposed in this invention.

[0034] The components include: 1. Machine base one; 2. Iron box AMR; 3. Iron box; 4. Multi-axis robotic arm one; 5. Reel AMR; 6. Reel; 7. Multi-axis robotic arm two; 8. Mechanical clamp; 9. Funnel; 10. Receiving hopper; 11. Machine tape output box; 12. Mechanical gripper; 13. Cross slide; 14. Box frame; 15. Pallet; 16. Material tube; 17. Cylinder one; 18. Tape suction strip; 19. Fixing rod; 20. Machine base two; 21. Ten Thousand 21. Belt guide wheel; 22. Guide wheel; 23. Belt threading port; 24. Electric push rod; 25. Pressure nozzle motor; 26. Pressure nozzle groove; 27. Belt coil pressure nozzle; 28. Auxiliary rod; 30. Cylinder II; 31. Fixing plate; 32. Motor II; 33. Belt roll; 34. Guide rod; 35. Belt; 36. Cylinder III; 37. Cutter; 38. Grip nozzle; 39. Cylinder IV; 40. Clamping plate; 41. Adjusting block; 42. Tensioning rod. Detailed Implementation

[0035] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Please see the appendix Figure 1 -Appendix Figure 5 This invention provides an automatic coiling machine for FT sorting, including a machine base 1. A pallet 15 is provided on one side of the machine base 1. A receiving hopper 10 is provided on the upper surface of the pallet 15. A machine tray output box 11 is provided on one side of the upper surface of the pallet 15. A tape outlet is provided on one side of the machine tray output box 11. A material pipe 16 is provided above the receiving hopper 10. A funnel 9 is provided at one end of the material pipe 16. A feeding mechanism is provided on one side of the machine base 1. A machine base 20 is provided on the other side of the machine base 1. A discharging mechanism is provided on one side of the machine base 20.

[0037] Specifically, the machine tool 1 is equipped with a tray 15, which provides the mounting and operating support for the receiving hopper 10 and the machine tool output box 11. During the operation start-up phase, the feeding mechanism performs the feeding action, which uses mechanical grippers 12 to clamp the material to be processed and transfer the material to the location of the funnel 9.

[0038] Due to the guiding structure of the funnel 9, after the material is fed to the funnel 9 by the feeding mechanism, it falls into the receiving hopper 10 along the material pipe 16 by gravity. The machine's output box 11 has a built-in belt conveyor, and its output port outputs belts according to the processing requirements of the reel 6.

[0039] During processing, after the belt is output from the outlet, it is connected to the reel 6 by means of the belt winding mechanism. The belt conveyor drive component operates continuously, driving the belt to wind onto the reel 6 at a stable tension and speed, thus achieving the belt winding action.

[0040] Once the reel 6 is processed, the unloading mechanism uses mechanical clamping to remove the completed reel 6 from the workpiece of machine station 1 and transfer it to the subsequent process. Machine station 20, as an auxiliary operation unit, can use its built-in transmission, positioning, and auxiliary control components to assist in the control of the tape conveying path and tension parameters during the reel 6 processing flow. It works in coordination with machine station 1, the loading mechanism, and the unloading mechanism to ensure the timing accuracy and operational stability of material transfer, tape winding, and finished product transfer, forming a continuous and automated reel 6 processing flow.

[0041] Through the coordinated operation of various mechanisms, the entire processing flow of the reel 6 is automated, improving feeding accuracy and efficiency, ensuring stable winding quality, optimizing process timing, shortening turnaround time, and reducing labor costs and quality fluctuations. This solves the problem of low processing efficiency during reel winding caused by the difficulty in controlling material placement during traditional manual feeding.

[0042] Please see the appendix Figure 1 -Appendix Figure 2 The feeding mechanism includes an iron box AMR2. One side of the iron box AMR2 is set on one side of the machine base 1. A base 1 is set at the bottom of the iron box AMR2. Several box racks 14 are set on one side of the upper surface of the iron box AMR2. Iron boxes 3 are set on the upper surface of the box racks 14. A multi-axis robotic arm 4 is set on the other side of the upper surface of the iron box AMR2. A mechanical clamp 8 is set at one end of the multi-axis robotic arm 4.

[0043] Specifically, the base at the bottom of the feeding mechanism provides support, the box frame 14 on one side of the upper surface of the iron box AMR2 is used to fix the iron box 3, and the multi-axis robotic arm 4 on the other side is connected to the mechanical clamping plate 8 at its end. During operation, the multi-axis robotic arm 4 on the iron box AMR2 controls the mechanical clamping plate 8 to open and clamp the iron box 3. Through the movement of the multi-axis joint, the iron box 3 is moved to the top of the funnel 9. After the mechanical clamping plate 8 is released, the material in the iron box 3 falls into the receiving hopper 10 along the funnel 9 and the material pipe 16 due to gravity.

[0044] Through the coordinated operation of the AMR2 (iron box), the box frame 14, the multi-axis robotic arm, and the mechanical clamping plate 8, material feeding is automated. The multi-degree-of-freedom movement of the multi-axis robotic arm and the precise clamping of the mechanical clamping plate 8 ensure the positional accuracy of the iron box 3 when it is moved above the funnel 9, allowing the material to fall accurately into the receiving hopper 10. This eliminates the positional deviation caused by manual handling and feeding. The automated control of the AMR reduces manual intervention, enabling continuous operation of the feeding process and improving the feeding efficiency and stability of the FT sorting reel 6. This solves the problem of low feeding efficiency caused by the need for manual handling of the iron box 3 in the traditional FT sorting reel 6 processing.

[0045] Please see the appendix Figure 1 Appendix Figure 4 The unloading mechanism includes a reel AMR5. One side of the reel AMR5 is set on one side of the machine base 20. A base 2 is set at the bottom end of the reel AMR5. A tray is set on one side of the upper surface of the reel AMR5. The reel 6 is set inside the tray. A multi-axis robotic arm 2 7 is set on the other side of the upper surface of the reel AMR5. A mechanical gripper 12 is set at one end of the multi-axis robotic arm 2 7.

[0046] Specifically, the base at the bottom of the unloading mechanism provides support, and the tray on one side of the upper surface of the reel AMR5 is used to support the reel 6. The mechanical gripper 12 is installed at the end of the multi-axis robotic arm 7 on the other side. After the reel 6 is processed, the multi-axis robotic arm 7 on the reel AMR5 performs the unloading action, controlling the mechanical gripper 12 to open and clamp the processed reel 6. The reel 6 is transferred to the tray of the reel AMR5 by the joint movement of the multi-axis robotic arm 7. After the reel is loaded, the reel 6 in the tray is transported to the packaging room. The coordinated action of the mechanical gripper 12 and the multi-axis robotic arm 7 ensures that the gripping, transfer and storage process of the reel 6 is stable and reliable, and prevents the reel 6 from shaking or falling off.

[0047] Through the coordinated operation of the reel AMR5, pallet, multi-axis robotic arm 7, and mechanical gripper 12, the unloading of reel 6 is automated. The multi-degree-of-freedom motion of the multi-axis robotic arm and the precise gripping of the mechanical gripper 12 ensure the positional accuracy of reel 6 during transfer. Automated control reduces manual intervention, enables continuous operation of the unloading process, improves the unloading efficiency and finished product transfer stability of FT sorting reel 6, and ensures seamless connection of the processing flow. This solves the problem of manual handling and unloading required in traditional FT sorting reel 6 processing.

[0048] Please see the appendix Figure 1 Appendix Figure 5 The bottom of the machine base 20 is equipped with several casters 21, a tape winding mechanism is provided on one side of the upper surface of the machine base 20, an adhesive applicator is provided on the other side of the upper surface of the machine base 20, and a moving mechanism is provided in the middle of the machine base 20.

[0049] Specifically, the casters 21 at the bottom of machine 20 provide mobility support, allowing it to be flexibly adjusted within the FT sorting production line. The tape winding mechanism on one side of the upper surface of machine 20 performs the tape winding action. The adhesive applicator on the other side is triggered to apply adhesive when the reel 6 is fully wound. The central moving mechanism can move horizontally to adapt to the processing position requirements of reels 6 of different sizes. Through the coordinated action of these mechanisms, the automated process of processing reels 6 is achieved.

[0050] Please see the appendix Figure 1 Appendix Figure 6 The tape winding mechanism includes a tape guide machine 22, which is located on one side of the upper surface of the machine base 20. The upper surface of the tape guide machine 22 is provided with a tape threading port 24. Electric push rods 25 are symmetrically arranged on the side wall of the tape guide machine 22. The output end of the electric push rod 25 is provided with a guide wheel 23 through a rotating shaft. The tape threading port 24 of the tape guide machine 22 is located on the tape outlet side of the tape outlet box 11 of the machine base.

[0051] Specifically, the tape winding mechanism uses the tape guide 22 as its core component, which is installed on one side of the upper surface of the machine base 20. The tape threading port 24 is opened on the upper surface of the tape guide 22, and one side of the tape threading port 24 is connected to the tape outlet of the machine base's tape output box 11, forming a tape conveying path. Electric push rods 25 are symmetrically arranged on the side wall of the tape guide 22, and their output ends are connected to guide wheels 23 via rotating shafts. During operation, after the tape is output from the tape outlet of the machine base's tape output box 11, it enters the tape guide 22 through the tape threading port 24. The electric push rods 25 on both sides synchronously drive the guide wheels 23 to guide and flatten the tape, making the guide wheels 23 fit against the two edges of the tape. The spacing of the guide wheels 23 is adjusted by the extension and retraction of the electric push rods 25, forming a clamping and guiding effect on the tape. The guide wheels 23 can rotate freely around the rotating shaft, and their friction drives the tape to be conveyed smoothly. At the same time, the chamfered design of the tape threading port 24 reduces the resistance to tape insertion, preventing wear or jamming of the tape edges.

[0052] Through the coordinated operation of the belt guide 22, the belt threading port 24, the electric push rod 25, and the guide wheel 23, the clamping and guiding action of the guide wheel 23 ensures that the belt is conveyed in a straight line, guaranteeing uniform tension and neat arrangement during winding. The chamfered design of the belt threading port 24 reduces the resistance to belt insertion, minimizes damage, improves conveying efficiency and reliability, and achieves stable belt transmission. This provides material conveying assurance for the automated processing of the reel 6 and reduces conveying abnormalities caused by manual intervention. It solves the problem of belt jamming and wear caused by an unreasonable design of the belt threading port 24.

[0053] Please see the appendix Figure 1 Appendix Figure 5 Appendix Figure 8 -Appendix Figure 9 The adhesive applicator includes a fixed plate 31. The bottom end of the fixed plate 31 is located on the other side of the upper surface of the machine base 20. A motor 32 is located on one side of the fixed plate 31. A tape roll 33 is fixedly mounted through the fixed plate 31 at the output end of the motor 32. Tape 35 is mounted on the outer wall of the tape roll 33. Guide rods 34 are symmetrically arranged on the other side of the fixed plate 31. The outer wall of the guide rods 34 is mounted on the outer wall of the tape 35. A slider is located on the other side of the fixed plate 31. An adjusting block 41 is slidably connected to the outer wall of the slider. A tensioning rod 42 is provided on one side of the fixed plate 31, and the outer wall of the tensioning rod 42 is provided on the outer wall of the tape 35. A slide bar 2 is provided on the other side of the fixed plate 31, and a cylinder 49 is slidably connected to one side of the outer wall of the slide bar 2. A clamping plate 40 is provided at the output end of the cylinder 49, and the interior of the clamping plate 40 is provided on the outer wall of the tape 35. A cylinder 36 is slidably connected to the other side of the outer wall of the slide bar 2, and a cutter 37 is provided at the output end of the cylinder 36. A clamping nozzle 38 is provided on the side wall of the fixed plate 31, and one side of the clamping nozzle 38 is connected to one end of the tape 35.

[0054] Specifically, the adhesive applicator uses a fixed plate 31 as its mounting base, with its bottom end fixed to the other side of the upper surface of the machine base 20. A motor 32 is mounted on one side of the fixed plate 31, with its output end passing through the fixed plate 31 and fixing the tape roll 33. The rotation of the motor 32 drives the tape roll 33 to unwind. After the tape 35 is drawn out from the tape roll 33, it passes sequentially around symmetrically arranged guide rods 34, and then through the tension rod 42 connected to the adjusting block 41 on the slide bar. By sliding the adjusting block 41 on the slide bar, the position of the tension rod 42 can be adjusted, thereby adjusting the tension of the tape 35.

[0055] The tape 35 continues to move forward, passing through the clamping plate 40 driven by the cylinder 39 on the slide bar. The cylinder 39 can drive the clamping plate 40 to clamp or release the tape 35, and the cutter 37 driven by the cylinder 36 can drive the cutter 37 to rise and cut the tape 35. One end of the tape 35 is held by the jaws 38 on the side wall of the fixed plate 31. When the reel 6 is fully wound and triggers the adhesive application signal, the cylinder 39 drives the clamping plate 40 to clamp the tape 35, and the motor 32 stops unwinding; the cylinder 36 drives the cutter 37 to cut the tape 35, and at the same time the jaws 38 tighten the tape 35. The adjusting block 41 and the tensioning rod 42 can be adjusted in real time according to the tension feedback of the tape 35 to ensure that the tension of the tape 35 is uniform and the cutting position is accurate during the stretching and tightening process.

[0056] Through the coordinated operation of various components, the tape 35 in the adhesive application process is automatically stretched, clamped, and cut. Motor 32 controls the unwinding length, guide rod 34 stabilizes the direction, adjusting block 41 and tension rod 42 adjust the tension, cylinder 39 and clamping plate 40 clamp the tape 35, clamping nozzle 38 stretches the tape, and cylinder 36 and cutter 37 cut it into uniform length segments. This solves the problems of uneven tension control leading to breakage or loosening and inconsistent cutting lengths when manually stretching the tape 35 in traditional adhesive application mechanisms.

[0057] Please see the appendix Figure 1 Appendix Figure 5 Appendix Figure 8 The moving mechanism includes two fixed rods 19. The bottom end of the fixed rod 19 is located in the middle of the machine base 20. The top end of the fixed rod 19 is provided with a cross slide 13. A connecting plate is connected to one side of the cross slide 13. A cylinder 17 is provided on one side of the connecting plate. A tape suction strip 18 is fixedly provided at the output end of the cylinder 17. A cylinder 20 is provided on one side of the cylinder 17. One side of the cylinder 20 is located on one side of the connecting plate. An auxiliary rod 29 is provided at the output end of the cylinder 20.

[0058] Specifically, the moving mechanism is supported by two fixed rods 19, with its bottom fixed to the middle of the machine base 20 and its top mounted on a cross slide 13, which has bidirectional sliding function along the X and Y axes. A connecting plate is connected to one side of the cross slide 13, and cylinders 17 and 30 are mounted on the connecting plate. The output end of cylinder 17 is connected to a tape suction strip 18, which is used to absorb the tape segment cut by the tape applicator. The output end of cylinder 30 is connected to an auxiliary rod 29. When the tape suction strip 18 descends and applies the tape segment to the pressure groove 27 inside the reel 6, the auxiliary rod 29 can adjust the posture of the tape segment.

[0059] After the tape application mechanism completes the tape segment cutting, the cross slide 13 moves along the X and Y axes to position the tape suction strip 18 above the cut tape segment. The cylinder 17 drives the tape suction strip 18 downward, and the negative pressure adsorbs and fixes the tape segment. Then, the cross slide 13 moves above the reel 6, and the cylinder 17 and the cylinder 2 30 work together to adjust the height and angle of the tape suction strip 18 so that the tape segment is aligned with the tape application position on the reel 6. As the reel 6 slowly rotates, the cylinder 17 releases the negative pressure simultaneously, so that the tape segment adheres to the reel 6 and completes the sealing.

[0060] Through the coordinated operation of various components, the tape segment is grasped, transferred, and positioned for application. The X and Y axis movement of the cross slide 13 allows the tape suction strip 18 to cover the application area of ​​reels 6 with different diameters, adapting to various specifications of reels 6; the negative pressure adsorption of cylinder 17 ensures stable grasping of the tape segment; cylinder 20 and auxiliary rod 29 can adjust the application posture of the tape segment to ensure application accuracy; the control system's preset parameters enable automated positioning, eliminating the need for manual adjustment, improving application efficiency and consistency, and providing a standardized operating procedure for sealing the reel 6. This solves the problems of large positional deviations and irregular application caused by manual movement of the tape 35 in traditional application processes.

[0061] Please see the appendix Figure 1 Appendix Figure 5 Appendix Figure 7 The upper surface of the machine base 20 is provided with a motor base, the upper surface of the motor base is provided with a motor, the output end of the motor is fixedly provided with a reel 6, and the inside of the reel 6 is provided with a nozzle groove 27.

[0062] Specifically, a motor mount is installed on the upper surface of machine base 20, and motor 1 is fixed on the motor mount. The output end of motor 1 is fixedly connected to reel 6, and reel 6 has a pressure nozzle groove 27 inside. During operation, after motor 1 is powered on, it drives reel 6 to rotate through its output end. The tape pressure nozzle 28 of the tape winding mechanism is inserted into the pressure nozzle groove 27 of reel 6 under the drive of pressure nozzle motor 26, thereby fixing the tape onto reel 6. As reel 6 rotates, the tape gradually winds onto reel 6, completing the tape winding action. When reel 6 is full of tape, the adhesive applicator will apply adhesive to reel 6 to seal it. Afterwards, reel AMR5 will remove reel 6 and send it to the packaging room.

[0063] Please see the appendix Figure 5 Appendix Figure 7 The side wall of the belt guide machine 22 is provided with a fixing plate 2, and the outer wall of the fixing plate 2 is provided with a pressure nozzle motor 26. The output end of the pressure nozzle motor 26 is fixedly provided with a belt pressing nozzle 28. The inside of the belt pressing nozzle 28 is provided with a belt groove, and the belt groove of the belt pressing nozzle 28 matches the pressure nozzle groove 27 of the reel 6.

[0064] Specifically, a fixing plate two is fixedly installed on the side wall of the belt guide 22. A pressure nozzle motor 26 is installed on the outer wall of the fixing plate two, and its output end is fixedly connected to the coiling pressure nozzle 28. The coiling pressure nozzle 28 has a coiling groove inside, and this coiling groove fits the pressure nozzle groove 27 of the reel 6. During operation, after the pressure nozzle motor 26 is powered on, it drives the coiling pressure nozzle 28 to rotate, so that the coiling groove of the coiling pressure nozzle 28 is aligned with the pressure nozzle groove 27 of the reel 6 and inserted, thereby clamping and fixing the coiled tape onto the reel 6. As the reel 6 rotates under the drive of the first motor, the coiled tape is conveyed by the belt guide 22 and evenly wound onto the reel 6 under the traction of the coiling pressure nozzle 28. When the reel 6 has finished coiling, the pressure nozzle motor 26 rotates in the opposite direction to drive the coiling pressure nozzle 28 to disengage from the pressure nozzle groove 27, so that the reel AMR5 can remove the reel 6.

[0065] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic reel machine for FT sorting, comprising a machine base (1), characterized in that: A tray (15) is provided on one side of the machine platform (1), a receiving hopper (10) is provided on the upper surface of the tray (15), a machine platform tape output box (11) is provided on one side of the upper surface of the tray (15), a tape output port is provided on one side of the machine platform tape output box (11), a material pipe (16) is provided above the receiving hopper (10), a funnel (9) is provided at one end of the material pipe (16), a feeding mechanism is provided on one side of the machine platform (1), a machine platform two (20) is provided on the other side of the machine platform (1), and a discharging mechanism is provided on one side of the machine platform two (20). The bottom of the second machine platform (20) is provided with several casters (21), a winding mechanism is provided on one side of the upper surface of the second machine platform (20), an adhesive applicator is provided on the other side of the upper surface of the second machine platform (20), and a moving mechanism is provided in the middle of the second machine platform (20). The feeding mechanism includes an iron box AMR (2), one side of which is set on one side of the machine base (1), a base is set at the bottom of the iron box AMR (2), a plurality of box frames (14) are set on one side of the upper surface of the iron box AMR (2), an iron box (3) is set on the upper surface of the box frame (14), and a multi-axis robotic arm (4) is set on the other side of the upper surface of the iron box AMR (2), and a mechanical clamp (8) is set at one end of the multi-axis robotic arm (4). The unloading mechanism includes a reel AMR (5), one side of which is located on one side of the machine base (20), a base (2) is located at the bottom of the reel AMR (5), a tray is located on one side of the upper surface of the reel AMR (5), a reel (6) is located inside the tray, and a multi-axis robotic arm (7) is located on the other side of the upper surface of the reel AMR (5), with a mechanical gripper (12) located at one end of the multi-axis robotic arm (7). The tape winding mechanism includes a tape guide (22), which is located on one side of the upper surface of the machine base (20). The upper surface of the tape guide (22) is provided with a tape threading port (24). Electric push rods (25) are symmetrically arranged on the side wall of the tape guide (22). The output end of the electric push rod (25) is provided with a guide wheel (23) through a rotating shaft. The tape threading port (24) of the tape guide (22) is located on the tape outlet side of the tape outlet box (11) of the machine base.

2. An automatic reel machine for FT sorting according to claim 1, characterized in that: The adhesive applicator includes a fixed plate (31), the bottom end of which is located on the other side of the upper surface of the machine base (20). A motor (32) is provided on one side of the fixed plate (31). A tape roll (33) is fixedly installed through the fixed plate (31) at the output end of the motor (32). Tape (35) is provided on the outer wall of the tape roll (33). Guide rods (34) are symmetrically arranged on the other side of the fixed plate (31). The outer wall of the guide rods (34) is provided on the outer wall of the tape (35).

3. An automatic reel machine for FT sorting according to claim 2, characterized in that: A slide bar is provided on the other side of the fixed plate (31). An adjusting block (41) is slidably connected to the outer wall of the slide bar. A tension rod (42) is provided on one side of the adjusting block (41). The outer wall of the tension rod (42) is provided on the outer wall of the tape (35). A slide bar is provided on the other side of the fixed plate (31). A cylinder (39) is slidably connected to one side of the outer wall of the slide bar. A clamping plate (40) is provided at the output end of the cylinder (39). The interior of the clamping plate (40) is provided on the outer wall of the tape (35). A cylinder (36) is slidably connected to the other side of the outer wall of the slide bar. A cutter (37) is provided at the output end of the cylinder (36). A clamping nozzle (38) is provided on the side wall of the fixed plate (31). One side of the clamping nozzle (38) is connected to one end of the tape (35).

4. An automatic reel machine for FT sorting according to claim 1, characterized in that: The moving mechanism includes two fixed rods (19). The bottom end of the fixed rod (19) is located in the middle of the machine platform (20). The top end of the fixed rod (19) is provided with a cross slide (13). A connecting plate is connected to one side of the cross slide (13). A cylinder (17) is provided on one side of the connecting plate. A tape suction strip (18) is fixedly provided at the output end of the cylinder (17). A cylinder (30) is provided on one side of the cylinder (17). One side of the cylinder (30) is located on one side of the connecting plate. An auxiliary rod (29) is provided at the output end of the cylinder (30).

5. An automatic reel machine for FT sorting according to claim 1, characterized in that: The upper surface of the machine base (20) is provided with a motor base, the upper surface of the motor base is provided with a motor, the output end of the motor is fixedly provided with a reel (6), and the inside of the reel (6) is provided with a nozzle groove (27).

6. An automatic reel machine for FT sorting according to claim 1, characterized in that: The side wall of the belt guide (22) is provided with a fixing plate 2, and the outer wall of the fixing plate 2 is provided with a pressure nozzle motor (26). The output end of the pressure nozzle motor (26) is fixedly provided with a coiling pressure nozzle (28). The inside of the coiling pressure nozzle (28) is provided with a coiling groove. The coiling groove of the coiling pressure nozzle (28) matches the pressure nozzle groove (27) of the reel (6).

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