Full-automatic steel bar welded mesh welding machine for ballastless track
The design of the fully automatic steel rebar welding mesh machine has solved a number of technical problems in ballastless track steel rebar welding equipment, realizing rapid switching of welding modes, high-precision installation of welding heads, real-time cleaning of pipelines and stable transmission of media, thus meeting the high-standard production requirements of ballastless track welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- QINGDAO NIUDECAO WIRE MESH CO LTD
- Filing Date
- 2026-04-08
- Publication Date
- 2026-06-09
AI Technical Summary
Existing ballastless track reinforcement welding equipment suffers from limitations such as a single welding mode, poor adaptability to working conditions, inefficient welding head replacement, insufficient positioning accuracy, poor welding stability, difficulty in cleaning pipe residues, interference from multi-media transmission, and low automation level, failing to meet the high standards required for ballastless track welding.
A fully automatic steel rebar welding mesh welding machine was designed, which adopts a three-mode integrated welding torch mechanism, a flip-type welding head replacement component, a linkage drive component, and a cleaning component to achieve rapid switching of welding modes, high-precision installation of welding head coaxiality, real-time pipeline cleaning, and stable medium transmission. The welding process is automated through a robotic arm mechanism and an angle adjustment mechanism.
It achieves rapid switching and stability of welding modes, consistent weld strength, thorough cleaning of pipelines, stable media transmission, and automation of the welding process, meeting the high-efficiency and standardized production requirements for ballastless track welding.
Smart Images

Figure CN122165035A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel wire mesh processing technology for ballastless tracks, specifically to a fully automatic steel wire mesh welding machine for ballastless tracks. Background Technology
[0002] Ballastless track refers to a track structure that uses a monolithic foundation of concrete, asphalt mixture, etc., instead of loose gravel track. Also known as ballastless track, it represents the world's most advanced track technology. During the construction of ballastless track, welded steel mesh is added to the concrete to increase its strength. The load-bearing strength of the steel mesh directly affects the structural strength and stability of the track concrete.
[0003] As the core structure of high-speed railway lines, the welding quality of the steel welded mesh of ballastless track directly determines the service life of the track structure and the safety of train operation. The industry has almost stringent standards for weld strength, welding consistency, and processing efficiency, but existing technologies still face bottlenecks that cannot be overcome. The welding mode is limited and the adaptability to working conditions is poor: Most existing equipment can only perform single arc welding (MIG / TIG) or laser welding, which cannot meet the welding needs of different specifications of steel bars and different welding point conditions (flat welding, vertical welding, lap welding) of ballastless track. The problems of insufficient penetration of thick bars and easy burn-through of thin bars have existed for a long time.
[0004] Inefficient welding head replacement and insufficient positioning accuracy: Welding mode switching requires machine shutdown and manual disassembly and assembly of the welding head, which is time-consuming and inefficient. In addition, manual operation is prone to problems such as welding head coaxiality deviation and insecure locking, resulting in unstable welding pool and substandard weld strength, which cannot meet the requirement of 100% pass rate of ballastless track welds.
[0005] Pipeline residues are difficult to clean, resulting in poor welding stability: During the welding process, debris in the wire channel, slag and oxide scale in the gas channel, and dust residue in the laser channel can directly cause wire feeding jams, protective gas leaks, and laser energy loss. Current technology can only stop the machine and manually disassemble and clean it, which is not only extremely inefficient but also very easy to damage precision pipelines. Real-time cleaning cannot be achieved, and the residue problem can never be completely solved.
[0006] Multi-media transmission interference and weak attitude adaptability: The welding wire, shielding gas and laser beam channels of existing composite welding equipment are mostly distributed externally. When the welding torch performs welding at multiple angles, the pipe is prone to twisting, bending and misalignment, which leads to fluctuations in the medium supply. In particular, there are a large number of three-dimensional spatial welding points in the ballastless track steel mesh. Existing equipment simply cannot guarantee the stability of welding in all attitudes.
[0007] Low level of automation and uncontrollable human error: Existing equipment requires multiple steps of manual intervention, from welding head selection and posture adjustment to welding execution and pipeline cleaning. This not only results in low production efficiency but also makes it easy for welding quality to fluctuate due to human error, failing to meet the needs of standardized and mass production of ballastless track prefabricated components.
[0008] Therefore, we propose a fully automatic steel wire mesh welding machine for ballastless tracks. Summary of the Invention
[0009] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A fully automatic steel wire mesh welding machine for ballastless track includes: a processing platform, a robotic arm mechanism, and an angle adjustment mechanism; The processing platform is placed on the ground. A robotic arm mechanism is installed on the left side of the processing platform. An angle adjustment mechanism is installed at the right end of the robotic arm mechanism. An installation mechanism is installed at the right end of the angle adjustment mechanism. The installation mechanism is internally connected to a welding head replacement mechanism. The welding head replacement mechanism is used for disassembling and assembling the welding gun mechanism. The welding gun mechanism is rotatably connected to the right end of the welding head replacement mechanism. The welding gun mechanism is interconnected with the pipeline and linkage mechanism. The welding gun mechanism is used to spray welding wire, shielding gas and laser beam. The welding head replacement mechanism is internally equipped with a pipeline and linkage mechanism. The left end of the pipeline and linkage mechanism is connected to the installation mechanism. The pipeline and linkage mechanism is used to separate and transmit welding wire, gas and laser. Through the linkage between the pipeline and linkage mechanism and the installation mechanism, it is used to drive the cleaning component. The cleaning component is internally connected to the pipeline and linkage mechanism. Through the driving of the cleaning component, it is used to clean the inner wall of the pipeline and linkage mechanism.
[0010] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the installation mechanism includes: a first installation component; The first mounting component is installed on the right end of the angle adjustment mechanism. A linkage drive component is connected inside the first mounting component. The inner wall of the linkage drive component is in contact with the left end of the pipe and the linkage mechanism. A second mounting plate is detachably installed on the right end of the first mounting component.
[0011] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the first mounting component includes: a first mounting plate; The first mounting plate is installed on the right end of the angle adjustment mechanism. The inside of the first mounting plate is provided with an input port, which is connected to the external gas pipe and the central optical fiber channel on the left end of the angle adjustment mechanism. The rear end of the inner wall of the first mounting plate is provided with a drive groove, and the right end surface of the first mounting plate is provided with a first rotating groove. The linkage drive component includes: a rotating gear ring; The left end of the rotating gear ring is rotatably connected to the inside of the first rotating groove. The inner and outer walls of the first rotating groove are provided with teeth. The teeth on the inner wall of the rotating gear ring are connected to the left end of the pipe and the linkage mechanism. The rear end of the surface of the first mounting plate is equipped with a first motor through a bracket. The output end of the first motor is connected to a drive gear. The front end of the drive gear passes through the drive groove and meshes with the teeth at the rear end of the rotating gear ring.
[0012] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the welding head replacement mechanism includes: a fixing component; The left end of the fixing component is connected to the right end surface of the first mounting plate. The outer wall of the fixing component is provided with a welding head drive component. The welding head drive component is internally connected to a welding head replacement component. The welding head replacement component is detachably installed at its end.
[0013] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the fixing component includes: a fixing pipe; The left end of the fixed tube is connected to the right end surface of the first mounting plate. The left end of the outer wall of the fixed tube is wrapped by the inner wall of the second mounting plate. Pipe holes are provided around the left end of the outer wall of the fixed tube. A through groove is provided at the left end of the pipe holes. A slag discharge valve is provided on the lower side of the left end of the inner wall of the fixed tube. A first guide groove is provided around the right end of the outer wall of the fixed tube. A second rotating groove is provided at the right end of the first guide groove. The welding head drive assembly includes: a first lead screw; The first lead screw is rotatably connected inside the first guide groove. The left end of the first lead screw is connected to the output end of the second motor through a steering gear. The second motor is installed on the outer wall of the fixed tube. The welding head replacement assembly includes: a guide block; The guide block is slidably connected inside the first guide groove. The inside of the guide block is threadedly connected to the outer wall of the first lead screw. A gripping rod is installed on the top of the guide block. The gripping rod is rotatably connected to the rotating rod inside. Arc rods are fixedly connected to both ends of the outer wall of the rotating rod. A welding head assembly is detachably installed on the top of the arc rod. A third motor is installed on the front end of the outer wall of the gripping rod through a bracket. The output end of the third motor is connected to the front port of the rotating rod. The welding head assembly includes: a first welding head; The input end of the first welding head is provided with a mixing inlet, which is configured as multiple annular channels. Locking blocks are provided around the inner wall of the first welding head. The output end of the first welding head is provided with a second welding head. Clamping seats are provided at both ends of the outer wall of the first welding head. The inside of the clamping seat is clamped by an arc rod, and one end of the inside of the clamping seat is provided with an arc-shaped convex surface.
[0014] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the welding gun mechanism includes a welding gun assembly. The welding torch assembly is rotatably connected to the right end of the outer wall of the fixed assembly. The channel of the welding torch assembly is connected to the channel of the pipe and the linkage mechanism. The welding head assembly is detachably installed on the right end of the welding torch assembly. The channel of the welding head assembly is connected to the channel of the welding torch assembly. The outer wall of the welding torch assembly is connected to the output end of the self-locking assembly. The self-locking assembly is installed on the right side of the outer wall of the fixed pipe.
[0015] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the welding gun assembly includes: a welding gun head; The inner wall of the welding torch head is provided with a rotating ring on the left end, which is rotatably connected to the inside of the second rotating groove. The outer wall of the welding torch head is provided with teeth on the left end. The inner and outer sides of the welding torch head are provided with a welding wire mixing inlet. The inner end of the welding wire mixing inlet is provided with a gas mixing inlet. The inner side of the welding wire mixing inlet is provided with a high-energy laser beam mixing inlet. The output end of the welding torch head is provided with an outlet. The outer wall of the outlet is provided with self-locking holes around it. The self-locking component includes: a fourth motor; The fourth motor is installed on the front right side of the outer wall of the fixed tube. The output end of the fourth motor is connected to the self-locking gear, and the outer wall of the self-locking gear meshes with the outer wall of the welding torch head.
[0016] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the pipeline and linkage mechanism include: a pipeline assembly; The pipe assembly is installed inside the fixed pipe. The left side of the pipe assembly is connected to the input port in the installation mechanism. The pipe assembly is connected to the welding wire pipe. The pipe assembly is installed inside the pipe assembly. The laser beam assembly is connected to the center of the input port. The inner wall of the pipe assembly is connected to the first linkage assembly. The two ends of the outer wall of the pipe assembly are connected to the second linkage assembly. The left end of the second linkage assembly is connected to the left end of the first linkage assembly.
[0017] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the pipe assembly includes an outer casing pipe; The outer tube is installed inside the fixed tube. The right end of the outer tube is detachably equipped with a welding wire tube. The outer wall of the outer tube is connected to the welding wire external tube. The welding wire external tube passes through the pipe hole in the welding head replacement mechanism. The outer tube is equipped with a gas tube. The inner wall of the gas tube is equipped with a second guide groove. The outer wall of the gas tube is equipped with a third guide groove at both ends. The bottom of the outer tube is equipped with a movable valve. The left end of the gas tube is equipped with a sewage discharge cone. The bottom right end of the sewage discharge cone is equipped with a sewage discharge trough. The laser beam assembly includes: a laser beam tube; The laser beam tube is installed inside the gas tube. The left end of the laser beam tube is connected to the center of the input port in the mounting mechanism. The outer wall of the laser beam tube is provided with a spiral groove. The first linkage component includes: a second lead screw; The second lead screw is rotatably connected inside the second guide groove. The left end of the outer wall of the second lead screw is provided with a first gear. The outer wall of the first gear meshes with the first linkage gear. The first linkage gear is rotatably connected inside the through groove of the welding head replacement mechanism. The outer wall of the first linkage gear meshes with the inner wall of the rotating gear ring. The second linkage component includes: a third lead screw; The third lead screw is rotatably connected to the third guide groove. The left end of the outer wall of the third lead screw is provided with a second gear. The outer wall of the second gear meshes with the second linkage gear. The second linkage gear is rotatably connected around the left end surface of the outer tube. The outer wall of the second linkage gear meshes with the lower end of the outer wall of the first linkage gear.
[0018] As a preferred embodiment of the fully automatic steel wire mesh welding machine for ballastless track described in this invention, the cleaning components include: a first cleaning component and a second cleaning component; The first cleaning component is installed inside the gas pipe, and the outer wall of the gas pipe is connected to the second lead screw of the pipeline and linkage mechanism. The second cleaning component is installed on the outer wall of the gas pipe, and the inner wall of the second cleaning component is connected to the third lead screw in the pipeline and linkage mechanism. The first cleaning component includes: a cleaning cone; The protrusions around the outer wall of the first cleaning ring are slidably connected to the inside of the second guide groove. The protrusions around the outer wall of the first cleaning ring are threadedly connected to the outer wall of the second lead screw. The left end of the first cleaning ring is rotatably connected to the guide cone. The left end of the inner wall of the guide cone is provided with a spiral block. The spiral block is slidably connected to the inside of the spiral groove in the pipe and linkage mechanism. The outer walls of the first cleaning ring and the guide cone are both provided with a first brush. The second cleaning component includes: a second cleaning ring; The inner wall protrusion of the second cleaning ring is slidably connected to the inside of the third guide groove. The inner wall protrusion of the second cleaning ring is threadedly connected to the outer wall of the third lead screw. The outer wall of the second cleaning ring is provided with a second brush.
[0019] Compared with existing technologies: This invention integrates a three-mode welding torch mechanism with a welding wire mixing inlet, a gas mixing inlet, and a high-energy laser beam mixing inlet arranged coaxially in layers from the outside to the inside of the welding torch head. Combined with a circumferentially distributed welding head drive component, a flip-type welding head replacement component, and a fully automatic welding head replacement mechanism with an L-shaped locking block and an L-shaped self-locking hole rotational self-locking structure, it achieves fully automatic and rapid switching between three welding modes: laser welding, MIG welding, and TIG welding. It also features micron-level coaxiality installation of the welding head and highly reliable mechanical locking. This invention solves the defects of existing ballastless track steel mesh welding equipment, such as single welding mode, manual replacement requiring machine stoppage, poor welding head installation accuracy leading to insufficient adaptability to working conditions, poor weld strength consistency, and inability to meet the welding needs of ballastless tracks in all scenarios. This invention utilizes a linkage drive assembly consisting of a single first motor, drive gear, and rotating gear ring within the installation mechanism. This assembly synchronously meshes with the second lead screw of the first linkage assembly and the third lead screw of the second linkage assembly. Combined with a guide cone with a spiral block and a rotating first cleaning assembly and a linear moving second cleaning assembly adapted to the spiral groove on the outer wall of the laser beam tube, as well as an automatic sewage discharge structure with a movable valve and sewage discharge cone triggered by the cleaning stroke, this invention achieves real-time cleaning and automatic discharge of impurities from the entire path of the welding pipeline without stopping or disassembling under a single power source drive. This solves the industry problems of existing welding equipment pipeline cleaning requiring manual disassembly and stopping, low cleaning efficiency, wire feeding jamming caused by pipeline residue, unstable media transmission, and cross-contamination during multi-mode switching. This invention integrates a multi-medium transmission pipeline into a layered coaxial integrated pipeline assembly, consisting of a laser beam tube, a gas tube, an outer casing tube, and a welding wire channel arranged sequentially from the inside out. This multi-medium transmission pipeline is fully integrated into the fixed tube of the welding head replacement mechanism. Combined with the centralized input port docking structure of the installation mechanism, this invention achieves independent isolation and stable coaxial transmission of the three major welding media: welding wire, shielding gas, and laser beam. This solves the technical bottlenecks of existing composite welding equipment, such as dispersed external pipelines, easy pipe twisting and bending during welding torch posture adjustment, medium supply fluctuations caused by multi-medium transmission interference, and poor stability of welding at all angles. This invention uses a robotic arm mechanism and an angle adjustment mechanism as the core of execution, and integrates the welding head replacement mechanism, welding torch mechanism, pipeline and linkage mechanism, and cleaning components into a complete system. It realizes closed-loop collaborative control of the entire process, including automatic selection and installation of welding heads, automatic cleaning of pipelines, automatic adjustment of welding torch posture, automatic execution of the welding process, and automatic disassembly and replacement of welding heads. This solves the defects of existing ballastless track welding equipment, such as many manual intervention links, uncontrollable human error, long waiting time for process connection, and inability to achieve large-scale standardized continuous welding production. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the connection structure between the robotic arm mechanism and the angle adjustment mechanism provided by the present invention Figure 1; Figure 3 Schematic diagram of the connection structure between the robotic arm mechanism and the angle adjustment mechanism provided by the present invention Figure 2 ; Figure 4 A schematic diagram of the connection structure of the angle adjustment mechanism, the mounting mechanism, and the welding head replacement mechanism provided by the present invention; Figure 5 A schematic diagram of the installation mechanism placement structure provided by the present invention; Figure 6 A schematic diagram showing the disassembled structure of the installation mechanism, welding head replacement mechanism, and welding torch mechanism provided by the present invention; Figure 7 A schematic diagram of the disassembled structure of the installation mechanism provided by the present invention; Figure 8 This is a schematic diagram of the first mounting component structure provided by the present invention; Figure 9 This is a schematic diagram of the linkage drive component structure provided by the present invention; Figure 10 A schematic diagram of the welding head replacement mechanism, welding torch mechanism, pipeline and linkage mechanism provided by the present invention; Figure 11 This is a schematic diagram of the fixed component structure provided by the present invention; Figure 12 This is a schematic diagram of the welding head drive assembly structure provided by the present invention; Figure 13 A schematic diagram of the welding head replacement component structure provided by the present invention; Figure 14 This is a schematic diagram of the disassembled structure of the welding head replacement component provided by the present invention; Figure 15 This is a schematic diagram of the welding head assembly structure provided by the present invention; Figure 16 Schematic diagram of the welding torch mechanism provided by the present invention Figure 1 ; Figure 17 Schematic diagram of the welding torch mechanism provided by the present invention Figure 2 ; Figure 18 Schematic diagram of the disassembled structure of the pipeline and linkage mechanism provided by the present invention Figure 1 ; Figure 19 Schematic diagram of the disassembled structure of the pipeline and linkage mechanism provided by the present invention Figure 2 ; Figure 20 Schematic diagram of the pipe assembly structure provided by the present invention Figure 1 ; Figure 21 Schematic diagram of the pipe assembly structure provided by the present invention Figure 2 ; Figure 22 Schematic diagram of the pipe assembly structure provided by the present invention Figure 3 ; Figure 23 Schematic diagram of the pipe assembly structure provided by the present invention Figure 4 ; Figure 24 This is a schematic diagram of the laser beam assembly structure provided by the present invention; Figure 25 A schematic diagram of the connection structure between the first linkage component and the second linkage component provided by the present invention; Figure 26 A schematic diagram of the first linkage component structure provided by the present invention; Figure 27 This is a schematic diagram of the second linkage component structure provided by the present invention; Figure 28 A schematic diagram of the connection structure between the linkage drive component and the first linkage component and the second linkage component provided by the present invention; Figure 29 This is a schematic diagram of the connection structure of the cleaning component provided by the present invention; Figure 30 A schematic diagram of the structure of the first cleaning component provided by the present invention; Figure 31 This is a schematic diagram of the structure of the second cleaning component provided by the present invention. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0022] This invention provides a fully automatic steel wire mesh welding machine for ballastless tracks. Please refer to [link / reference]. Figures 1-31 1. Processing platform; 3. Robotic arm mechanism; 4. Angle adjustment mechanism; 5. Installation mechanism; 6. Welding head replacement mechanism; 7. Welding torch mechanism; 8. Pipeline and linkage mechanism; 9. Cleaning components. The processing platform 1 is placed on the ground, and a robotic arm 3 is set on the left side of the processing platform 1; the processing platform 1 can place and clamp the steel welded mesh, which facilitates the welding operation of the steel welded mesh. Angle adjustment mechanism 4 is installed at the right end of robot arm mechanism 3. Through the cooperation of robot arm mechanism 3 and angle adjustment mechanism 4, the installation mechanism 5, welding head replacement mechanism 6, welding gun mechanism 7 and pipeline and linkage mechanism 8 can be driven at any angle, so that the installation mechanism 5, welding head replacement mechanism 6, welding gun mechanism 7 and pipeline and linkage mechanism 8 can perform welding operations on steel wire mesh. The mounting mechanism 5 is installed on the right end of the angle adjustment mechanism 4, and the left end of the mounting mechanism 5 is connected to the external gas pipeline and the central fiber optic channel. The mounting mechanism 5 can install and fix the welding head replacement mechanism 6, and seal and wrap the left end of the welding head replacement mechanism 6. The mounting mechanism 5 includes: a first mounting component 51, a first mounting plate 511, an input port 512, a drive groove 513, a first rotating groove 514, a linkage drive component 52, a rotating gear ring 521, a first motor 522, a drive gear 523, and a second mounting plate 53. The first mounting component 51 is installed on the angle adjustment mechanism 4. The right end of mechanism 4 and the left end of the first mounting component 51 are connected to the external gas pipeline and the central optical fiber channel. The first mounting plate 511 is mounted on the right end of the angle adjustment mechanism 4. The inside of the first mounting plate 511 is provided with an input port 512, which is connected to the external gas pipeline and the central optical fiber channel on the left end of the angle adjustment mechanism 4. The rear end of the inner wall of the first mounting plate 511 is provided with a drive groove 513. The right end surface of the first mounting plate 511 is provided with a first rotation groove 514. The rotation groove 514 can limit and guide the rotation of the linkage drive component 52. The internal connection of component 51 is a linkage drive assembly 52. The inner wall of the linkage drive assembly 52 contacts the left end of the pipe and linkage mechanism 8. Driven by the linkage drive assembly 52, the pipe and linkage mechanism 8 can be moved. The right end of the first mounting component 51 is detachably mounted with a second mounting plate 53. The interior of the second mounting plate 53 can install and fix the welding head replacement mechanism 6, and at the same time, can seal the left end of the welding head replacement mechanism 6. The left end of the rotating toothed ring 521 is rotatably connected to the interior of the first rotating groove 514. The inner and outer walls of the first rotating groove 514 are both... The rotating gear ring 521 is equipped with teeth. The teeth on the inner wall of the rotating gear ring 521 are connected to the left end of the pipe and linkage mechanism 8. The rear end of the surface of the first mounting plate 511 is equipped with a first motor 522 through a bracket. The output end of the first motor 522 is connected to a drive gear 523. The front end of the drive gear 523 passes through the drive groove 513. The front end of the drive gear 523 meshes with the teeth at the rear end of the rotating gear ring 521. Driven by the first motor 522, the drive gear 523 drives the rotating gear ring 521 to rotate. The rotation of the rotating gear ring 521 drives the pipe and linkage mechanism 8. The welding head replacement mechanism 6 is connected inside the mounting mechanism 5. The welding head replacement mechanism 6 is used for disassembling and assembling the welding torch mechanism 7. The welding head replacement mechanism 6 includes: a fixing component 61, a fixing pipe 611, a pipe hole 612, a through groove 613, a slag discharge valve 614, a first guide groove 615, a second rotating groove 616, a welding head drive component 62, a first lead screw 621, a second motor 622, a welding head replacement component 63, a guide block 631, a gripping rod 632, a rotating rod 633, a third motor 634, an arc rod 635, a welding head assembly 64, a first welding head 641, a mixing inlet 642, a locking block 643, a second welding head 644, a clamping seat 645, and an arc-shaped convex surface 646. The left end of the fixing component 61 is connected to the first mounting plate 511. The right end surface is connected, and the left end of the fixing component 61 is inserted into the groove on the right end surface of the first mounting plate 511. The second mounting plate 53 penetrates the left end of the outer wall of the fixing component 61. The second mounting plate 53 is then installed and fixed to the first mounting plate 511. The left end of the fixing tube 611 is connected to the right end surface of the first mounting plate 511. The left end of the outer wall of the fixing tube 611 is wrapped by the inner wall of the second mounting plate 53. Pipe holes 612 are provided around the left end of the outer wall of the fixing tube 611. A through groove 613 is provided at the left end of the pipe hole 612. The through groove 613 can be penetrated by the first linkage component 83. A slag discharge is provided on the lower side of the left end of the inner wall of the fixing tube 611. Valve 614 allows for the discharge of debris cleaned by cleaning component 9. A first guide groove 615 is provided around the right end of the outer wall of fixed pipe 611. The first guide groove 615 allows for the installation of welding head drive component 62 and limits and guides the movement of welding head replacement component 63. A second rotating groove 616 is provided at the right end of the first guide groove 615, allowing for the installation of welding torch mechanism 7 and limiting and guiding its rotation. Welding head drive component 62 is provided around the outer wall of fixed component 61. A first lead screw 621 is rotatably connected inside the first guide groove 615. The left end of the first lead screw 621 is connected to the output end of second motor 622 via a steering gear. Installed on the outer wall of the fixed pipe 611, the welding head drive assembly 622 drives the first lead screw 621 to rotate. The welding head drive assembly 62 is internally connected to the welding head replacement assembly 63, which moves as it is driven by the welding head drive assembly 62. A guide block 631 is slidably connected inside the first guide groove 615, and its interior is threadedly connected to the outer wall of the first lead screw 621. Rotation of the first lead screw 621 moves the guide block 631. A gripping rod 632 is mounted on the top of the guide block 631, and a rotating rod 633 is rotatably connected inside the gripping rod 632. Arc rods 635 are fixedly connected to both ends of the outer wall of the rotating rod 633, and a welding head assembly 64 is detachably mounted on the top of the arc rods 635.A third motor 634 is mounted on the front end of the outer wall of the gripping rod 632 via a bracket. The output end of the third motor 634 is connected to the front port of the rotating rod 633. Driven by the third motor 634, the rotating rod 633 can be rotated, thereby causing the rotating rod 633 to rotate the arc rod 635. This causes the arc rod 635 to move the welding head assembly 64 to contact the right end of the welding gun mechanism 7. The welding head assembly 64 is detachably installed at the end of the welding head replacement assembly 63. Through the cooperation of the welding head replacement assembly 63 and the welding head drive assembly 62, the welding head assembly 64 can be installed at the end of the welding gun mechanism 7. At the same time, through the cooperation of the welding head replacement assembly 63 and the welding head drive assembly 62, the welding head assembly 64 can be installed at the end of the welding gun mechanism 7. The welding head assembly 64 at the end is disassembled and returned to its initial position. The input end of the first welding head 641 is provided with a mixing inlet 642. The first welding head 641 is configured as a laser welding head, a MIG welding head, and a TIG welding head. The center of the mixing inlet 642 of the laser welding head is in a connected state to transmit the laser beam into the laser welding head, so that the laser beam interacts with the welding wire and gas to perform welding processing on the steel wire mesh. The second welding head 644 of the MIG welding head and the TIG welding head is provided with a conductive nozzle, and the center part of the mixing inlet 642 of the MIG welding head and the TIG welding head is in an obstructive state to block the laser beam. Only through the conductive nozzle of the MIG welding head and the TIG welding head can the laser beam interact with the gas and the welding wire to make the welding process possible. The nozzle contacts the welded wire mesh, and the conductive nozzle works in conjunction with the welding wire and gas to perform arc welding on the welded wire mesh. The mixing inlet 642 is configured with multiple annular channels, which can connect to each outlet of the welding torch mechanism 7. At the same time, the multiple annular channels can block the laser beam, allowing the three different first welding heads 641 to adapt to different welding modes. The inner wall of the first welding head 641 is provided with locking blocks 643. Through the cooperation of the locking blocks 643 with the self-locking holes 718 of the welding torch mechanism 7, the first welding head 641 can be self-locked. The output end of the first welding head 641 is provided with a second welding head 644, which includes the second welding head 644 of the MIG welding head and the TIG welding head. A conductive nozzle is located at position 44. This nozzle is connected to an external power source and generates an electric arc upon contact with the welded wire mesh, melting the welding wire to perform welding operations on the mesh. The outer wall of the first welding head 641 has clamping seats 645 at both ends. Two sets of clamping seats 645 are arranged, rotating 180 degrees. The interior of each clamping seat 645 is held by an arc rod 635. The arc rod 635 can be clamped and disassembled by rotating the welding torch mechanism 7. One end of the interior of each clamping seat 645 has an arc-shaped convex surface 646. This convex surface 646 contacts the arc rod 635, squeezing and clamping the clamping seat 645 to fix the second welding head 644. The welding torch mechanism 7 is rotatably connected to the right end of the welding head changing mechanism 6. The welding torch mechanism 7 is interconnected with the pipeline and linkage mechanism 8. The welding torch mechanism 7 is used for spraying welding wire, shielding gas, and laser beam. The welding torch mechanism 7 includes: welding torch assembly 71, welding torch head 711, rotating ring 712, teeth 713, welding wire mixing inlet 714, and gas mixing inlet 715. The high-energy laser beam mixing inlet 716, outlet 717, self-locking hole 718, self-locking component 72, fourth motor 721, and self-locking gear 722 are included. The welding torch assembly 71 is rotatably connected to the right end of the outer wall of the fixed assembly 61. The channel of the welding torch assembly 71 is connected to the channel of the pipe and linkage mechanism 8. A welding head assembly 64 is detachably installed on the right end of the welding torch assembly 71. The channel of the welding head assembly 64 is connected to the channel of the welding torch assembly 71. A rotating ring 712 is provided on the left end of the inner wall of the welding torch head 711. The rotating ring 712 is rotatably connected inside the second rotating groove 616. Teeth 713 are provided on the left end of the outer wall of the welding torch head 711. The inner and outer sides of the welding torch head 711... The welding torch head 711 is configured with a wire mixing inlet 714 for feeding the welding wire. A gas mixing inlet 715 is located inside the wire mixing inlet 714 for feeding the welding gas. A high-energy laser beam mixing inlet 716 is located inside the wire mixing inlet 714 for feeding the high-energy laser beam emitted from the optical fiber. The output end of the welding torch head 711 is configured as an outlet 717 for concentrating and focusing the laser beam, gas, and welding wire, respectively, and then spraying them into the interior of the first welding head 641 for welding operations. The outer wall of the outlet 717 has four... The welding torch assembly 711 has a self-locking hole 718 into which a locking block 643 can be inserted. The self-locking hole 718 is designed as an L-shaped groove, and the locking block 643 is designed as an L-shaped block. When the first welding head 641 contacts the welding torch head 711, the locking block 643 slides into the self-locking hole 718. As the self-locking assembly 72 drives the welding torch head 711 to rotate slowly, the locking block 643 rotates and locks itself in the self-locking hole 718, thus fixing the first welding head 641. The outer wall of the welding torch assembly 71 is connected to the output end of the self-locking assembly 72. The self-locking assembly 72 is installed on the right side of the outer wall of the fixed tube 611. Driven by the self-locking assembly 72, the self-locking hole 643... The locking assembly 72 drives the welding torch assembly 71 to rotate, thereby enabling the welding torch assembly 71 to perform a self-locking operation on the welding head assembly 64. The fourth motor 721 is installed on the front right side of the outer wall of the fixed tube 611. The output end of the fourth motor 721 is connected to the self-locking gear 722. The outer wall of the self-locking gear 722 meshes with the teeth 713 on the outer wall of the welding torch head 711. Driven by the fourth motor 721, the fourth motor 721 drives the self-locking gear 722 to rotate, thereby enabling the self-locking gear 722 to drive the welding torch head 711 to rotate. The rotation of the welding torch head 711 cooperates with the first welding head 641, allowing the first welding head 641 to be installed and removed. The pipeline and linkage mechanism 8 is located inside the welding head replacement mechanism 6. The left end of the pipeline and linkage mechanism 8 is connected to the installation mechanism 5. The pipeline and linkage mechanism 8 is used to separate and transmit welding wire, gas, and laser. Through the linkage between the pipeline and linkage mechanism 8 and the installation mechanism 5, it is used to drive the cleaning component 9. The pipeline and linkage mechanism 8 includes: pipeline assembly 81, outer tube 811, welding wire tube 812, welding wire outer tube 813, gas tube 814, second guide groove 815, third guide groove 816, movable valve 817, sewage cone 818, sewage trough 819, laser beam assembly 82, laser beam tube 821, spiral groove 822, first linkage assembly 83, second lead screw 831, first gear 832, and first linkage gear 833. The system includes a second linkage component 84, a third lead screw 841, a second gear 842, and a second linkage gear 843. A pipe assembly 81 is located inside the fixed pipe 611. The left side of the pipe assembly 81 is connected to the input port 512 in the installation mechanism 5. The pipe assembly 81 is externally connected to a welding wire pipe, enabling the separation and transmission of the external welding wire and gas. An outer casing 811 is located inside the fixed pipe 611. A welding wire pipe 812 is detachably installed at the right end of the outer casing 811. The outer casing 811 and the welding wire pipe 812 work together to transmit the welding wire. Welding wire external connectors 813 are connected around the outer wall of the outer casing 811. The welding wire external connectors 813 penetrate the pipe hole 612 in the welding head replacement mechanism 6 and are externally connected to a welding wire pump. The outer tube 811 is equipped with several sets of welding wire pumps, each carrying only one type of welding wire to prevent mixing. A gas pipe 814 separates the welding wire and gas. The inner wall of the gas pipe 814 has second guide grooves 815 for mounting the first linkage assembly 83, and third guide grooves 816 for mounting the second linkage assembly 84 at both ends of the outer wall. A movable valve 817 is located at the bottom of the outer tube 811, with springs connecting the two ends of the valve. At one end, the top of the movable valve 817 is equipped with an inclined block. The second cleaning component 92 contacts the inclined block, causing the movable valve 817 to move downwards, thus opening the valve. This allows impurities or dirt from the outer casing 811 and gas pipe 814 to be discharged, and then discharged outside the fixed pipe 611 through the slag discharge valve 614. A drain cone 818 is installed at the left end of the gas pipe 814. The first cleaning component 91 can be inserted into the drain cone 818. Through the cooperation of the first cleaning component 91 and the drain cone 818, the first cleaning component 91 can be self-cleaned, and impurities and dirt are discharged through the drain trough 819. A drain trough 819 is located at the bottom right end of the drain cone 818. A laser beam component 82 is installed inside the pipe assembly 81.The laser beam assembly 82 is connected to the center of the input port 512. The laser beam assembly 82 can confine and transmit the high-energy laser beam emitted from the optical fiber. The laser beam tube 821 is installed inside the gas tube 814. The left end of the laser beam tube 821 is connected to the center of the input port 512 in the mounting mechanism 5. The outer wall of the laser beam tube 821 is provided with a spiral groove 822, which is connected to the first cleaning assembly 91, so that the first cleaning assembly 91 rotates during movement. The inner wall of the pipe assembly 81 is connected to the first linkage assembly 83. The first linkage assembly 83 is connected to the mounting mechanism 5. The inner wall of the rotating gear ring 521 in mechanism 5 is connected to the first linkage component 83, which drives the first cleaning component 91 to move. The second lead screw 831 is rotatably connected inside the second guide groove 815. The left end of the outer wall of the second lead screw 831 is provided with a first gear 832, which meshes with the first linkage gear 833. The first linkage gear 833 is rotatably connected inside the through groove 613 in the welding head replacement mechanism 6. The outer wall meshes with the inner wall of the rotating gear ring 521. The rotation of the rotating gear ring 521 drives the first linkage gear 833 to rotate, which in turn drives the first gear 832 and the second lead screw 831 to rotate. The outer walls of the pipe assembly 81 are connected to the second linkage assembly 84 at both ends. The left end of the second linkage assembly 84 is connected to the left end of the first linkage assembly 83. Driven by the first linkage assembly 83, the second linkage assembly 84 is driven, thereby causing the second linkage assembly 84 to move the second cleaning assembly 92. The three lead screws 841 are rotatably connected to the third guide groove 816. A second gear 842 is located on the left end of the outer wall of the third lead screw 841. The outer wall of the second gear 842 meshes with a second linkage gear 843. The second linkage gear 843 is rotatably connected to the left end surface of the outer tube 811. The outer wall of the second linkage gear 843 meshes with the lower end of the outer wall of the first linkage gear 833. Rotation of the first linkage gear 833 drives the second linkage gear 843 and the second gear 842 to rotate, thereby causing the second gear 842 to drive the third lead screw 841 to rotate. The cleaning component 9 is connected inside the pipe and linkage mechanism 8. Driven by the cleaning component 9, it cleans the inner wall of the pipe and linkage mechanism 8, and can clean the spatter residue in the welding wire channel and the impurities in the gas channel in real time, preventing the residue or impurities from the previous welding operation from affecting the current welding operation when performing different welding modes. The cleaning component 9 includes: a first cleaning component 91, a first cleaning ring 911, a guide cone 912, a spiral block 913, a first brush 914, a second cleaning component 92, a second cleaning ring 921, and a second brush 922. The first cleaning component 91 is set inside the gas pipe 814, and the outer wall of the gas pipe 814 is connected to the pipe and linkage mechanism 8. The second lead screw 831 of mechanism 8 is connected. Rotation of the second lead screw 831 drives the first cleaning component 91 to move, thereby cleaning the inner wall of the gas pipe 814. The protrusions around the outer wall of the first cleaning ring 911 are slidably connected to the inside of the second guide groove 815. The protrusions around the outer wall of the first cleaning ring 911 are threadedly connected to the outer wall of the second lead screw 831. Rotation of the second lead screw 831 drives the first cleaning ring 911 to move. The left end of the first cleaning ring 911 is rotatably connected to a guide cone 912. A spiral block 913 is provided on the left end of the inner wall of the guide cone 912. The spiral block 913 is slidably connected to the pipe and linkage. Inside the spiral groove 822 of mechanism 8, the movement of the first cleaning ring 911 causes the first cleaning ring 911 to push the guide cone 912 along the outer wall of the laser beam tube 821 in the pipe and linkage mechanism 8. With the cooperation of the spiral block 913 and the spiral groove 822, the guide cone 912 rotates. Both the outer walls of the first cleaning ring 911 and the guide cone 912 are equipped with first brushes 914, which can rotate and clean the inner wall of the gas pipe 814. The second cleaning component 92 is disposed on the outer wall of the gas pipe 814, and its inner wall is connected to the third lead screw 841 in the pipe and linkage mechanism 8. The rotation of the third lead screw 841... The movement of the second cleaning ring 921 can drive the second cleaning component 92 to move, thereby cleaning the outer wall of the gas pipe 814 and the inner wall of the welding wire pipe 812, thus preventing welding wire impurities from affecting the next welding. The inner wall protrusion of the second cleaning ring 921 is slidably connected to the inside of the third guide groove 816. The inner wall protrusion of the second cleaning ring 921 is threadedly connected to the outer wall of the third lead screw 841. The rotation of the third lead screw 841 can drive the second cleaning ring 921 to move. The outer wall of the second cleaning ring 921 is provided with a second brush 922. The movement of the second cleaning ring 921 causes the second brush 922 to clean the inner wall of the welding wire outer pipe 813.
[0023] In practical use, those skilled in the art will place the processing platform 1 on a level surface, check the platform's flatness, place the steel mesh to be welded on the surface of the processing platform 1, and clamp the steel mesh from all sides using the platform's built-in pneumatic clamps to ensure that the steel mesh is free from warping or displacement. The external gas pipe at the left end of the angle adjustment mechanism 4 will be connected to the input port 512 of the first mounting plate 511 of the installation mechanism 5. The central fiber optic channel will be connected to the central hole of the input port 512. The welding wire external pipe 813 will be connected to the welding wire pump group. The appropriate welding wire will be selected according to the welding requirements. The robotic arm mechanism 3 will be activated, and the control system will drive the robotic arm to move the angle adjustment mechanism 4 above the processing platform 1. The angle adjustment mechanism 4 will then be activated, and the installation mechanism 5, welding head replacement mechanism 6, and welding torch mechanism 7 will be adjusted. The robot arm is positioned by scanning the weld seam of the welded wire mesh using a vision sensor to ensure the center of the welding torch is aligned with the center of the weld seam. Based on the welding process requirements of the welded wire mesh, the control system issues a command to activate the welding head drive assembly 62, moving the required first welding head 641. Simultaneously, the welding head replacement assembly 63 causes the arc rod 635 to rotate the first welding head 641, connecting it to the welding torch head 711. At this point, the locking block 643 slides into the left end of the self-locking hole 718. The self-locking assembly 72 is then activated, rotating the welding torch head 711 and inserting the locking block 643 into the self-locking hole 718. Continuous rotation causes the arc rod 635 to disengage from the clamping seat 645, and the welding head drive assembly is activated again. The drive assembly 62 and welding head replacement assembly 63 are reset to their initial positions. The external gas valve and welding wire pump are opened to test the shielding gas flow rate and welding wire delivery speed, ensuring stable media transmission. The linkage drive assembly 52 is activated, causing the second lead screw 831 to drive the first cleaning assembly 91 to move and rotate. This allows the first cleaning assembly 91 to remove residual impurities and oxide scale from the inner wall of the gas pipe 814. Simultaneously, the third lead screw 841 drives the second cleaning assembly 92 to clean the inner walls of the outer casing 811 and the welding wire pipe 812. During cleaning, the second cleaning ring 921 presses the inclined block of the movable valve 817, opening the valve. Impurities are discharged through the drain trough 819 and the slag discharge valve 614. Exhausting from the fixed tube 611, if a laser welding head is selected: The external laser is activated, and the laser beam is focused onto the surface of the welded wire mesh through the laser beam tube 821, the high-energy laser beam mixing inlet 716 of the welding torch head 711, and the mixing inlet 642 of the first welding head 641. Simultaneously, helium gas is activated, passing through the gas tube 814, the gas mixing inlet 715, and then through the mixing inlet 642, forming a gas curtain that envelops the molten pool. The robotic arm mechanism 3, in conjunction with the angle adjustment mechanism 4, drives the welding torch head 711 to move along the weld path. The laser beam melts the welded wire mesh to form a molten pool, completing the self-fusion welding. During the process, the weld offset is monitored in real time by a visual sensor, and the angle adjustment mechanism 4 dynamically corrects the welding torch posture.If a MIG welding head is selected, the welding wire pump assembly is started. The welding wire is delivered through the welding wire outer tube 813, outer sheath 811, welding wire tube 812, and welding torch head 711, and then through the mixing inlet 714 to the contact nozzle of the MIG welding head. Argon and helium gases are then introduced and ejected through the mixing inlet 642. The contact nozzle is connected to an external power source. When the welding wire contacts the steel mesh, an arc is ignited, forming an arc pool. The robotic arm moves the welding torch head 711 along the weld seam, and the welding wire continuously melts and fills the molten pool until the welding is completed. If a TIG welding head is selected, pure argon gas is introduced and ejected through the mixing inlet 642 to protect the tungsten electrode. The contact nozzle of the TIG welding head is connected to an external high-frequency arc-ignition power source, generating a non-contact arc between the tungsten electrode and the steel mesh. The welding wire is melted by the electric arc and fills the molten pool. The robotic arm moves the welding torch head 711 along the joint. The angle adjustment mechanism 4 maintains a 30° angle between the welding torch head 711 and the joint to ensure arc stability, thus completing the welding operation. A cleaning operation is required when using different welding torch heads 711 to clean the inner walls of the outer casing tube 811, the welding wire tube 812, and the gas tube 814, ensuring that these inner walls remain clean.
[0024] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, as long as there is no structural conflict, the features in the disclosed embodiments can be combined with each other in any manner. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A fully automatic steel wire mesh welding machine for ballastless track, comprising: The processing platform, robotic arm mechanism, and angle adjustment mechanism are characterized by: The processing platform is placed on the ground. A robotic arm mechanism is installed on the left side of the processing platform. An angle adjustment mechanism is installed at the right end of the robotic arm mechanism. An installation mechanism is installed at the right end of the angle adjustment mechanism. The installation mechanism is internally connected to a welding head replacement mechanism. The welding head replacement mechanism is used for disassembling and assembling the welding gun mechanism. The welding gun mechanism is rotatably connected to the right end of the welding head replacement mechanism. The welding gun mechanism is interconnected with the pipeline and linkage mechanism. The welding gun mechanism is used to spray welding wire, shielding gas and laser beam. The welding head replacement mechanism is internally equipped with a pipeline and linkage mechanism. The left end of the pipeline and linkage mechanism is connected to the installation mechanism. The pipeline and linkage mechanism is used to separate and transmit welding wire, gas and laser. Through the linkage between the pipeline and linkage mechanism and the installation mechanism, it is used to drive the cleaning component. The cleaning component is internally connected to the pipeline and linkage mechanism. Through the driving of the cleaning component, it is used to clean the inner wall of the pipeline and linkage mechanism.
2. The fully automatic steel wire mesh welding machine for ballastless track according to claim 1, characterized in that, The installation mechanism includes: a first installation component; The first mounting component is installed on the right end of the angle adjustment mechanism. A linkage drive component is connected inside the first mounting component. The inner wall of the linkage drive component is in contact with the left end of the pipe and the linkage mechanism. A second mounting plate is detachably installed on the right end of the first mounting component.
3. The fully automatic steel wire mesh welding machine for ballastless track according to claim 2, characterized in that, The first installation component includes: a first installation disk; The first mounting plate is installed on the right end of the angle adjustment mechanism. The inside of the first mounting plate is provided with an input port, which is connected to the external gas pipe and the central optical fiber channel on the left end of the angle adjustment mechanism. The rear end of the inner wall of the first mounting plate is provided with a drive groove, and the right end surface of the first mounting plate is provided with a first rotating groove. The linkage drive component includes: a rotating gear ring; The left end of the rotating gear ring is rotatably connected to the inside of the first rotating groove. The inner and outer walls of the first rotating groove are provided with teeth. The teeth on the inner wall of the rotating gear ring are connected to the left end of the pipe and the linkage mechanism. The rear end of the surface of the first mounting plate is equipped with a first motor through a bracket. The output end of the first motor is connected to a drive gear. The front end of the drive gear passes through the drive groove and meshes with the teeth at the rear end of the rotating gear ring.
4. The fully automatic steel wire mesh welding machine for ballastless track according to claim 3, characterized in that, The welding head replacement mechanism includes: a fixing component; The left end of the fixing component is connected to the right end surface of the first mounting plate. The outer wall of the fixing component is provided with a welding head drive component. The welding head drive component is internally connected to a welding head replacement component. The welding head replacement component is detachably installed at its end.
5. The fully automatic steel wire mesh welding machine for ballastless track according to claim 4, characterized in that, The fixing component includes: a fixing tube; The left end of the fixed tube is connected to the right end surface of the first mounting plate. The left end of the outer wall of the fixed tube is wrapped by the inner wall of the second mounting plate. Pipe holes are provided around the left end of the outer wall of the fixed tube. A through groove is provided at the left end of the pipe holes. A slag discharge valve is provided on the lower side of the left end of the inner wall of the fixed tube. A first guide groove is provided around the right end of the outer wall of the fixed tube. A second rotating groove is provided at the right end of the first guide groove. The welding head drive assembly includes: a first lead screw; The first lead screw is rotatably connected inside the first guide groove. The left end of the first lead screw is connected to the output end of the second motor through a steering gear. The second motor is installed on the outer wall of the fixed tube. The welding head replacement assembly includes: a guide block; The guide block is slidably connected inside the first guide groove. The inside of the guide block is threadedly connected to the outer wall of the first lead screw. A gripping rod is installed on the top of the guide block. The gripping rod is rotatably connected to the rotating rod inside. Arc rods are fixedly connected to both ends of the outer wall of the rotating rod. A welding head assembly is detachably installed on the top of the arc rod. A third motor is installed on the front end of the outer wall of the gripping rod through a bracket. The output end of the third motor is connected to the front port of the rotating rod. The welding head assembly includes: a first welding head; The input end of the first welding head is provided with a mixing inlet, which is configured as multiple annular channels. Locking blocks are provided around the inner wall of the first welding head. The output end of the first welding head is provided with a second welding head. Clamping seats are provided at both ends of the outer wall of the first welding head. The inside of the clamping seat is clamped by an arc rod, and one end of the inside of the clamping seat is provided with an arc-shaped convex surface.
6. The fully automatic steel wire mesh welding machine for ballastless track according to claim 5, characterized in that, The welding torch mechanism includes: a welding torch assembly; The welding torch assembly is rotatably connected to the right end of the outer wall of the fixed assembly. The channel of the welding torch assembly is connected to the channel of the pipe and the linkage mechanism. The welding head assembly is detachably installed on the right end of the welding torch assembly. The channel of the welding head assembly is connected to the channel of the welding torch assembly. The outer wall of the welding torch assembly is connected to the output end of the self-locking assembly. The self-locking assembly is installed on the right side of the outer wall of the fixed pipe.
7. The fully automatic steel wire mesh welding machine for ballastless track according to claim 6, characterized in that, The welding torch assembly includes: a welding torch head; The inner wall of the welding torch head is provided with a rotating ring on the left end, which is rotatably connected to the inside of the second rotating groove. The outer wall of the welding torch head is provided with teeth on the left end. The inner and outer sides of the welding torch head are provided with a welding wire mixing inlet. The inner end of the welding wire mixing inlet is provided with a gas mixing inlet. The inner side of the welding wire mixing inlet is provided with a high-energy laser beam mixing inlet. The output end of the welding torch head is provided with an outlet. The outer wall of the outlet is provided with self-locking holes around it. The self-locking component includes: a fourth motor; The fourth motor is installed on the front right side of the outer wall of the fixed tube. The output end of the fourth motor is connected to the self-locking gear, and the outer wall of the self-locking gear meshes with the outer wall of the welding torch head.
8. The fully automatic steel wire mesh welding machine for ballastless track according to claim 7, characterized in that, The pipeline and linkage mechanism include: a pipeline assembly; The pipe assembly is installed inside the fixed pipe. The left side of the pipe assembly is connected to the input port in the installation mechanism. The pipe assembly is connected to the welding wire pipe. The pipe assembly is installed inside the pipe assembly. The laser beam assembly is connected to the center of the input port. The inner wall of the pipe assembly is connected to the first linkage assembly. The two ends of the outer wall of the pipe assembly are connected to the second linkage assembly. The left end of the second linkage assembly is connected to the left end of the first linkage assembly.
9. The fully automatic steel wire mesh welding machine for ballastless track according to claim 8, characterized in that, The piping assembly includes: an outer casing pipe; The outer tube is installed inside the fixed tube. The right end of the outer tube is detachably equipped with a welding wire tube. The outer wall of the outer tube is connected to the welding wire external tube. The welding wire external tube passes through the pipe hole in the welding head replacement mechanism. The outer tube is equipped with a gas tube. The inner wall of the gas tube is equipped with a second guide groove. The outer wall of the gas tube is equipped with a third guide groove at both ends. The bottom of the outer tube is equipped with a movable valve. The left end of the gas tube is equipped with a sewage discharge cone. The bottom right end of the sewage discharge cone is equipped with a sewage discharge trough. The laser beam assembly includes: a laser beam tube; The laser beam tube is installed inside the gas tube. The left end of the laser beam tube is connected to the center of the input port in the mounting mechanism. The outer wall of the laser beam tube is provided with a spiral groove. The first linkage component includes: a second lead screw; The second lead screw is rotatably connected inside the second guide groove. The left end of the outer wall of the second lead screw is provided with a first gear. The outer wall of the first gear meshes with the first linkage gear. The first linkage gear is rotatably connected inside the through groove of the welding head replacement mechanism. The outer wall of the first linkage gear meshes with the inner wall of the rotating gear ring. The second linkage component includes: a third lead screw; The third lead screw is rotatably connected to the third guide groove. The left end of the outer wall of the third lead screw is provided with a second gear. The outer wall of the second gear meshes with the second linkage gear. The second linkage gear is rotatably connected around the left end surface of the outer tube. The outer wall of the second linkage gear meshes with the lower end of the outer wall of the first linkage gear.
10. The fully automatic steel wire mesh welding machine for ballastless track according to claim 9, characterized in that, The cleaning components include: a first cleaning component and a second cleaning component; The first cleaning component is installed inside the gas pipe, and the outer wall of the gas pipe is connected to the second lead screw of the pipeline and linkage mechanism. The second cleaning component is installed on the outer wall of the gas pipe, and the inner wall of the second cleaning component is connected to the third lead screw in the pipeline and linkage mechanism. The first cleaning component includes: a cleaning cone; The protrusions around the outer wall of the first cleaning ring are slidably connected to the inside of the second guide groove. The protrusions around the outer wall of the first cleaning ring are threadedly connected to the outer wall of the second lead screw. The left end of the first cleaning ring is rotatably connected to the guide cone. The left end of the inner wall of the guide cone is provided with a spiral block. The spiral block is slidably connected to the inside of the spiral groove in the pipe and linkage mechanism. The outer walls of the first cleaning ring and the guide cone are both provided with a first brush. The second cleaning component includes: a second cleaning ring; The inner wall protrusion of the second cleaning ring is slidably connected to the inside of the third guide groove. The inner wall protrusion of the second cleaning ring is threadedly connected to the outer wall of the third lead screw. The outer wall of the second cleaning ring is provided with a second brush.