Lead shaping machine

Abstract

This application provides a lead wire shaping machine, applied in the field of motor equipment processing technology. It utilizes a machine base, with the top surface of the base serving as the processing surface. The stator is moved along the processing surface by other components, and the lead wires on the stator are processed. A stator loading and handling assembly is positioned on the processing surface to move external stators onto the processing surface for processing. A stator lead wire shaping assembly includes a linear module, a support platform, a Y-axis motor, a Z-axis cylinder, and a lead wire clamping jaw. The linear module is positioned on the processing surface, the support platform is positioned on the linear module, and the Y-axis motor and Z-axis cylinder are positioned on the support platform. The output ends of both the Y-axis motor and Z-axis cylinder are connected to the lead wire clamping jaw. This solution addresses the technical problems of insufficient positioning accuracy, the need for frequent fixture adjustments to adapt to different stator models, and incomplete waste wire collection, which lead to high equipment complexity and energy consumption.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a lead wire shaping machine. Background Technology

[0002] In the processing of motor parts, lead wire straightening machines are mainly used to strip, straighten, and cut excess wire ends from the coils on the wound stator core. In traditional processes, this step mainly relies on manual operation. Workers need to manually press the wire ends into the wire clamping groove and then cut them with pliers. However, manual operation has problems such as low efficiency, high labor intensity, and poor product consistency, and it is difficult to adapt to the needs of automated production lines. In existing technologies, some equipment achieves wire end positioning and cutting through mechanical structures, but they generally have defects such as insufficient positioning accuracy, the need for frequent adjustment of fixtures to adapt to different stator models, and incomplete waste wire collection, resulting in high equipment complexity and high energy consumption. Summary of the Invention

[0003] This application aims to solve the technical problems of insufficient positioning accuracy, the need for frequent adjustment of fixtures to adapt to different stators, and incomplete waste wire collection, which lead to high equipment complexity and high energy consumption, and provides a lead wire shaping machine.

[0004] This application employs the following technical means to solve the technical problem: A lead wire shaping machine, comprising: The machine tool has a top surface that is a machining surface. The stator is moved by other components on the machining surface, and the leads on the stator are machined. A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports an external stator to the processing surface for processing; A stator lead wire shaping assembly, comprising a linear module, a support platform, a Y-axis motor, a Z-axis cylinder, and a track clamp; The linear module is disposed on the machining surface, the support platform is disposed on the linear module, the Y-axis motor and the Z-axis cylinder are disposed on the support platform, and the output ends of the Y-axis motor and the Z-axis cylinder are both connected to the wire straightening clamp, which shapes the lead wires on the stator. A blanking assembly is disposed on the processing surface, and the blanking assembly blanks the stator after the track shaping.

[0005] Furthermore, the stator feeding and conveying assembly includes a double-speed chain and a material carrier; The speed-multiplying chain is disposed on the processing surface, and the material carrier moves on the speed-multiplying chain as it is driven.

[0006] Furthermore, the material carrier also has a rotating mechanism and a lifting mechanism, and the material carrier is rotated and lifted by the rotating mechanism and the lifting mechanism.

[0007] This application provides a lead wire shaping machine, which has the following advantages: A machine base, the top surface of which is the processing surface, is used to transport the stator by other components and to process the lead wires on the stator; a stator loading and transporting assembly is located on the processing surface, which transports external stators to the processing surface for processing; a stator lead wire shaping assembly includes a linear module, a support platform, a Y-axis motor, a Z-axis cylinder, and a lead wire clamp; the linear module is located on the processing surface, the support platform is located on the linear module, the Y-axis motor and the Z-axis cylinder are located on the support platform, and the output ends of the Y-axis motor and the Z-axis cylinder are connected to the lead wire clamp, which shapes the lead wires on the stator; this solution addresses the current technical problems of insufficient positioning accuracy, the need for frequent fixture adjustments to adapt to different stator models, and incomplete waste wire collection, which lead to high equipment complexity and high energy consumption. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the lead wire shaping machine of this application; Figure 2 This is a schematic diagram of the stator lead-out shaping assembly structure of one embodiment of the lead-out shaping machine of this application; Figure 3 This is a schematic diagram of the stator feeding and handling assembly structure of one embodiment of the lead wire shaping machine of this application; Figure 4 This is a schematic diagram of the material carrier structure of one embodiment of the lead wire shaping machine of this application.

[0009] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0010] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0011] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0012] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0013] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0014] Reference Appendix Figures 1-4 This is a schematic diagram of the overall structure of the lead wire shaping machine in one embodiment of this application; Example 1 A lead wire shaping machine, comprising: Machine 1, the top surface of which is a processing surface, the stator is moved by other components on the processing surface, and the lead wires on the stator are processed; A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports an external stator to the processing surface for processing; Stator lead wire shaping assembly 4, which includes a linear module 401, a support platform 403, a Y-axis motor 404, a Z-axis cylinder 402, and a track clamp 405; The linear module 401 is disposed on the machining surface, the support platform 403 is disposed on the linear module 401, the Y-axis motor 404 and the Z-axis cylinder 402 are disposed on the support platform 403, the output ends of the Y-axis motor 404 and the Z-axis cylinder 402 are both connected to the wire straightening clamp, and the wire straightening clamp shapes the lead wires on the stator; A blanking assembly is disposed on the processing surface, and the blanking assembly blanks the stator after the track shaping.

[0015] In this embodiment, the stator feeding and conveying assembly includes a double-speed chain 2 and a material carrier 3; The speed-multiplying chain 2 is disposed on the processing surface, and the material carrier 3 moves on the speed-multiplying chain 2 as it is driven.

[0016] The material carrier 3 also has a rotating mechanism 302 and a lifting mechanism 301, and the material carrier 3 is rotated and lifted by the rotating mechanism 302 and the lifting mechanism 301.

[0017] Specifically, First, the stator is loaded onto the material carrier 3. The material carrier 3 moves along with the double-speed chain 2, gradually moving closer to the support platform 403. Then, the material carrier 3 is lifted by the lifting mechanism 301 to facilitate the grabbing of the stator's lead wire. At this time, the support platform 403 moves to one side of the material carrier 3 along with the linear module 401. Then, the track clamp 405 is on the support platform 403. The track clamp 405 is driven by the Y-axis motor 404 and Z-axis cylinder 402 on the support platform 403. The track clamp 405 first descends to the same height as the stator's lead wire via the Z-axis cylinder 402, and then grabs the stator's lead wire via the Y-axis motor 404. At this time, after the track clamp 405 grabs the lead wire, as the Z-axis cylinder 402 is lifted, it pulls the track clamp 405 while grabbing the lead wire, thus straightening the lead wire. Next, the stator on the material carrier 3 is rotated to the other side by the rotating mechanism 302 on the material carrier 3, and the other side of the unprocessed lead wire on the stator is rotated to face the side close to the support table 403 for further processing. After the lead wires on both sides of the stator are straightened, the material carrier 3 continues to transport and unload the material along with the double speed chain 2.

[0018] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0019] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0020] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0021] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0022] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lead wire shaping machine, characterized in that, include: The machine tool has a top surface that is a machining surface. The stator is moved by other components on the machining surface, and the leads on the stator are machined. A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports an external stator to the processing surface for processing; A stator lead wire shaping assembly, comprising a linear module, a support platform, a Y-axis motor, a Z-axis cylinder, and a track clamp; The linear module is disposed on the machining surface, the support platform is disposed on the linear module, the Y-axis motor and the Z-axis cylinder are disposed on the support platform, and the output ends of the Y-axis motor and the Z-axis cylinder are both connected to the wire straightening clamp, which shapes the lead wires on the stator. A blanking assembly is disposed on the processing surface, and the blanking assembly blanks the stator after the track shaping.

2. The lead wire shaping machine according to claim 1, characterized in that, The stator feeding and handling assembly includes a speed-increasing chain and a material carrier; The speed-multiplying chain is disposed on the processing surface, and the material carrier moves on the speed-multiplying chain as it is driven.

3. The lead wire shaping machine according to claim 1, characterized in that, The material carrier also has a rotating mechanism and a lifting mechanism, which are used to rotate and lift the material carrier.

Images