A device for separating juice from pomace of black cherry fruits

Abstract

The application discloses a preparation device for separating juice from black peach fruit residue, and particularly relates to the technical field of black peach fruit residue separation, and comprises a drum for containing black peach juice residue and a positioning and liquid draining mechanism. The drum is provided with a positioning ring at the end. The positioning and liquid draining mechanism comprises an inner abutting block, an outer abutting block, a connecting rod and a rocker. The outer abutting block is rotationally connected with the end of the rocker, one end of the connecting rod is fixed with the middle part of the rocker, the other end is fixed with the inner abutting block, and the inner abutting block and the outer abutting block are arranged on the two sides of the positioning ring respectively. The preparation device can separate the residual juice in the black peach fruit residue through a physical method and further utilize the juice.

Description

Technical Field

[0001] This application relates to the field of black peach fruit juice and pulp separation technology, and in particular to a preparation apparatus for black peach fruit juice and pulp separation. Background Technology

[0002] As a highly nutritious fruit, black peaches are rich in anthocyanins, vitamin C, and various minerals, and their demand in the processing of juices, jams, and functional beverages has increased significantly in recent years. The core of juice processing lies in the efficient separation of juice and pulp, which directly determines product yield, quality stability, and economic benefits. However, existing separation technologies generally suffer from insufficient adaptability, especially when processing high-fiber, high-sugar fruits like black peaches, often resulting in decreased production efficiency due to clogging, abrasion, or incomplete separation. Therefore, developing a specialized juice-pulp separation device tailored to the characteristics of black peaches is of urgent significance for improving the technological level and resource utilization rate of the juice industry. Summary of the Invention

[0003] This invention provides a preparation device for separating juice and pulp from black peach fruit. This device can physically separate the residual juice from the black peach pulp for further utilization.

[0004] The objective of this invention is achieved through the following technical solution: A preparation device for separating black peach fruit juice and pulp includes a drum for holding black peach juice and pulp and a positioning and draining mechanism; a positioning ring is provided at the end of the drum; the positioning and draining mechanism includes an inner clamping block, an outer clamping block, a connecting rod and a rocker arm; the outer clamping block is rotatably connected to the end of the rocker arm, one end of the connecting rod is fixed to the middle of the rocker arm, and the other end is fixed to the inner clamping block, the inner clamping block and the outer clamping block are respectively arranged on both sides of the positioning ring.

[0005] Preferably, the middle part of the drum is provided with a rotating shaft that drives the output end of the rotating motor, and the inner pressing block is provided with a positioning groove, in which the rotating shaft is embedded.

[0006] Preferably, the preparation device further includes a fixing frame with a fixing block, and the middle part of the rocker arm is rotatably connected to the fixing block.

[0007] Preferably, a locking block is fixedly provided on the side end of the fixing block, and a slot is provided at one end of the locking block and the corresponding end of the rocker arm, and a sheath is provided in the slot.

[0008] Preferably, the rotating shaft is fixedly connected to a socket, the socket is provided with a limiting piece, and the end of the output end is provided with a plug, the gap formed between the plug and the limiting piece being adapted.

[0009] Preferably, the fixing frame includes an arc-shaped baffle, a base plate, and a support rod. The arc-shaped baffle is arranged on the side end of the roller, and one end of the support rod is fixed to the arc-shaped baffle, while the other end is fixed to the base plate.

[0010] Preferably, a liquid collecting cylinder is provided below the roller, and a corresponding liquid passage hole is provided on the liquid collecting cylinder.

[0011] Preferably, the roller is provided with a strip-shaped drain groove.

[0012] Preferably, both the socket and the output terminal are provided with indicator ribs.

[0013] Compared with the prior art, the advantages or beneficial effects of the technical solution of this application include: 1. This device separates residual juice from the residue through physical centrifugal agitation. This solves the problems of temperature rise, oxidation, and rapid browning caused by traditional physical impact pressing. It also reduces the loss of heat-sensitive nutrients (such as anthocyanins), with the loss rate controlled to within 5%.

[0014] 2. After centrifugation, the position of the drum can be fixed by the positioning and draining mechanism, which makes it convenient for technicians to further disperse and spread the gathered residue for the next centrifugation separation operation. The final fruit pomace has a moisture content of ≤10% and can be directly used as feed raw material to realize the reuse of waste materials. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of the roller and the positioning and draining mechanism; Figure 2 A schematic diagram of the positioning and draining mechanism (front view); Figure 3 This is a three-dimensional structural diagram of a preparation device for separating juice and pulp from black peach fruit.

[0016] In the diagram: 1. Roller, 2. Inner clamping block, 3. Output end, 4. Connecting rod, 5. Outer clamping block, 6. Rocker arm, 7. Slot, 8. Positioning ring, 9. Limiting plate, 10. Socket, 11. Insert, 13. Rotating motor, 14. Indicating rib, 15. Liquid collecting cylinder, 16. Base plate, 17. Locking block, 18. Fixing block, 19. Arc-shaped baffle. Detailed Implementation

[0017] The following detailed description of the embodiments of this application, in conjunction with the accompanying drawings, will provide a thorough understanding of how this application uses technical means to solve technical problems and achieve corresponding technical effects, enabling its implementation. The embodiments of this application and the various features within them can be combined with each other without conflict, and all resulting technical solutions are within the protection scope of this application.

[0018] It should be clearly stated that the embodiments described below are merely some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0019] Example 1: This example provides a detailed description of a preparation apparatus for separating juice and pomace from black peach fruit. A preparation device for separating black peach fruit juice and pulp includes a drum 1 for holding black peach juice and pulp and a positioning and draining mechanism; the drum 1 is provided with a positioning ring 8 at its end; the positioning and draining mechanism includes an inner clamping block 2, an outer clamping block 5, a connecting rod 4 and a rocker arm 6; the outer clamping block 5 is rotatably connected to the end of the rocker arm 6, one end of the connecting rod 4 is fixed to the middle of the rocker arm 6, and the other end is fixed to the inner clamping block 2, the inner clamping block 2 and the outer clamping block 5 are respectively arranged on both sides of the positioning ring 8.

[0020] like Figure 1 and Figure 2 As shown, when centrifugation is complete and the drum 1 needs to be positioned, the end of the rocker arm 6 facing away from the outer clamping block 5 can be pressed downwards. Using the lever principle, the end of the rocker arm 6 connected to the outer clamping block 5 rotates upwards, causing the arc-shaped edge of the outer clamping block 5 to abut against the outer end of the positioning ring 8. Similarly, since the inner clamping block 2 and the rocker arm 6 are connected by the connecting rod 4, when the rocker arm 6 moves downwards with the connecting rod 4 fixed to it, the arc-shaped edge of the inner clamping block 2 can be fixed against the inner side of the positioning ring 8. After both the inner and outer sides of the positioning ring 8 are fixed, the drum 1 can be omnidirectionally fixed. At this point, the worker can spread the gathered residue back into the interior of the drum 1 and determine whether to centrifuge again based on the actual situation.

[0021] like Figure 1 and Figure 2 As shown, the roller 1 has a rotating shaft in the middle that drives the output end 3 of the rotating motor 13. The inner abutment block 2 has a positioning groove, and the rotating shaft is embedded in the positioning groove. When the connecting rod 4 rotates downward with one end of the rocker arm 6, the rotating shaft can further abut against the positioning groove, thus not only abutting against the positioning ring 8, but also the rotating shaft itself. (The output end 3 of the rotating motor is disconnected from the socket 10.) In this embodiment, the device further includes a fixing frame, on which a fixing block 18 is provided, and the middle part of the rocker arm 6 is rotatably connected to the fixing block 18.

[0022] In this embodiment, a locking block 17 is fixedly provided on the side end of the fixing block 18. The locking block 17 and the rocker arm 6 are each provided with a slot 7 at one end, and a sheath is provided in the slot 7. When the rocker arm 6 is bent downwards and the positioning ring 8 is locked in place, the downward rotation of the rocker arm 6 can be maintained by inserting the sheath into the corresponding slot 7 on the locking block 17 and the rocker arm 6.

[0023] like Figure 2 As shown, a socket 10 is fixedly connected to the rotating shaft. A limiting piece 9 is provided inside the socket 10. An insert 11 is provided at the end of the output end 3. The gap formed between the insert 11 and the limiting piece 9 is adapted.

[0024] like Figure 3 As shown, the fixing frame includes an arc-shaped baffle 19, a base plate 16, and a support rod. The arc-shaped baffle 19 is arranged on the side end of the roller 1. One end of the support rod is fixed to the arc-shaped baffle 19, and the other end is fixed to the base plate 16.

[0025] like Figure 3 As shown, a liquid collecting cylinder 15 is provided below the roller 1, and a liquid passage hole 20 is provided on the liquid collecting cylinder 15.

[0026] like Figure 1 As shown, the roller 1 is provided with a strip-shaped leakage groove.

[0027] like Figure 3 As shown, both the socket 10 and the output terminal 3 are provided with indicator ribs 14.

[0028] Example 2: Deep dehydration of pulp from a juice processing plant Pain point of the scenario: A community workshop uses a traditional press to process black peach residue, which requires manual turning of the residue three times and the moisture content is still as high as 25%, making it unsuitable for direct use as a baking ingredient.

[0029] Application process of this device: Centrifugal separation: The pressed black peach residue is loaded into the drum (1), and centrifuged at 1000 rpm for 8 minutes by rotating the drive chain from the output end (3) → insert (11) → socket (10) through the rotating motor (13). Juice collection: The juice flows into the collection cylinder (15) through the strip-shaped leakage channel, and is guided to the storage tank through the liquid passage (20).

[0030] Positioning and turning operation: Press down the rocker arm (6) to clamp the positioning ring (8) with the inner clamping block (2) and the outer clamping block (5), insert the sheath fixing slot (7), and the worker completes the slag leveling within 30 seconds (arc baffle 19 prevents splashing).

[0031] Secondary centrifugation: The moisture content of the residue decreased from 22% to 9%.

[0032] Technical advantages: The positioning and draining mechanism (parts 2 / 5 / 6 / 8) enables rapid fixation, which is 5 times faster than traditional clamps. The residue moisture content is ≤10%, which can be directly used to make fruit pomace powder, thus expanding the product line.

[0033] Example 3: Modular Production Line Upgrade of a Juice OEM Factory Pain points in the scenario: Contract manufacturers need to frequently switch between Apple / Spade production lines, and traditional equipment disassembly and assembly takes 20 minutes per session.

[0034] Application process of this device: quick change-align the indicator rib (14) of the socket (10) and the output end (3), insert the insert (11) into the gap of the limiting piece (9) to complete the transmission docking (≤10 seconds), and replace the corresponding diameter roller (1) to adapt to different fruits.

[0035] Continuous operation: Three devices are connected in parallel. After centrifugation, the drum is locked by the rocker (6) → connecting rod (4) system. The liquid collection cylinder (15) can be designed with component zones to collect different fruit juices.

[0036] Technical advantages: The indicator rib (14) and the plug-in structure (10 / 11) enable the equipment to switch between processing 8 tons of sago and 12 tons of apples per shift in 10 seconds, increasing the capacity utilization rate by 35%.

[0037] Example 4: Circular Economy Practices in Ecological Farms Pain point of the scenario: The processing residue of black peaches on the farm needs to be transported out for disposal, with an annual transportation cost of 120,000 yuan.

[0038] Application process of this device: On-site separation: A mobile device is set up next to the orchard, and the fresh fruit residue is directly loaded into the roller (1). The juice is separated by centrifugation and used to make fruit vinegar (anthocyanin retention rate ≥95%).

[0039] Waste material resource utilization: After two centrifugations (fixed by positioning ring 8 + manual turning of slag), the residue has a moisture content of 8% and is pressed into feed pellets with a moisture content that meets the GB / T 25865-2010 standard.

[0040] Technical advantages: The fixed frame (16 / 17 / 18 / 19) supports mobile operations, adapts to the field environment, reduces the cost of waste transportation to 0, and increases annual revenue by 150,000 yuan.

Claims

1. A preparation apparatus for separating juice and pulp from black peach fruit, characterized in that, It includes a roller (1) for holding black peach juice residue and a positioning and draining mechanism; the end of the roller (1) is provided with a positioning ring (8); The positioning and draining mechanism includes an inner clamping block (2), an outer clamping block (5), a connecting rod (4), and a rocker arm (6); the outer clamping block (5) is rotatably connected to the end of the rocker arm (6), one end of the connecting rod (4) is fixed to the middle of the rocker arm (6), and the other end is fixed to the inner clamping block (2). The inner clamping block (2) and the outer clamping block (5) are respectively arranged on both sides of the positioning ring (8).

2. The apparatus for separating juice and pomace from black peach fruit according to claim 1, characterized in that, The roller (1) has a rotating shaft in the middle that drives the output end (3) of the rotating motor (13). The inner pressing block (2) has a positioning groove, and the rotating shaft is embedded in the positioning groove.

3. The apparatus for separating juice and pulp from black peach fruit according to claim 1, characterized in that, It also includes a fixing frame, on which a fixing block (18) is provided, and the middle part of the rocker arm (6) is rotatably connected to the fixing block (18).

4. The apparatus for separating juice and pomace from black peach fruit according to claim 3, characterized in that, A locking block (17) is fixedly provided on the side end of the fixing block (18). The locking block (17) and the rocker (6) are provided with slots (7) at one end respectively. The slots (7) are equipped with insert sheaths.

5. The apparatus for separating juice and pomace from black peach fruit according to claim 2, characterized in that, A socket (10) is fixedly connected to the rotating shaft. A limiting piece (9) is provided inside the socket (10). A plug (11) is provided at the end of the output end (3). The gap formed between the plug (11) and the limiting piece (9) is adapted.

6. The apparatus for separating juice and pomace from black peach fruit according to claim 3, characterized in that, The fixing frame includes an arc-shaped baffle (19), a base plate (16) and a support rod. The arc-shaped baffle (19) is arranged on the side of the roller (1). One end of the support rod is fixed to the arc-shaped baffle (19) and the other end is fixed to the base plate (16).

7. The apparatus for separating juice and pomace from black peach fruit according to claim 3, characterized in that, A liquid collecting cylinder (15) is provided below the roller (1), and a liquid passage hole (20) is provided on the liquid collecting cylinder (15).

8. The apparatus for separating juice and pulp from black peach fruit according to claim 1, characterized in that, The roller (1) is provided with a strip-shaped leakage groove.

9. The apparatus for separating juice and pomace from black peach fruit according to claim 5, characterized in that, Indicator ribs (14) are provided on both the socket (10) and the output terminal (3).

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