Metal-faced insulation board, metal-faced insulation assembly and installation process thereof

Abstract

The application relates to a metal-faced insulation board, a metal-faced insulation assembly and an installation process thereof. The metal-faced insulation board comprises a metal-faced board, a facing backing board arranged on the surface of the metal-faced board, an insulation layer arranged on the surface of the facing backing board away from the metal-faced board, and an insulation backing board arranged on the surface of the insulation layer away from the facing backing board and adhered to the outer wall of a building wall through an adhesive. The metal-faced insulation board is provided with a first rebate at the top end in the vertical direction of the building wall and a second rebate at the bottom end, the first rebate is recessed in the metal-faced board, the second rebate is recessed in the insulation backing board, and the metal-faced insulation board can be butted with the second rebate of the metal-faced insulation board above in the vertical direction through the first rebate. In this way, the compressive strength and overall rigidity of the metal-faced insulation board can be ensured, the metal-faced board can be prevented from cracking and falling off, the performance of the metal-faced board can be ensured, and the second rebate and the first rebate are butted to play a waterproof role.

Description

Technical Field

[0001] This application relates to the field of building materials technology, and in particular to a metal-faced insulation board, a metal-faced insulation assembly and its installation process. Background Technology

[0002] Currently, there are many types of integrated thermal insulation and decorative panels on the market. According to the surface finish, common products include two main categories: calcium silicate board finish and metal plate finish. Typically, integrated thermal insulation and decorative panels are composite boards, with their surface layers mainly consisting of a calcium silicate board finish and a metal plate finish. When used as the exterior finish of high-rise buildings, the calcium silicate board finish is prone to cracking due to wind pressure, environmental corrosion, earthquakes, and other factors, leading to leaks and potential detachment. While the metal plate finish has excellent crack resistance, it is severely deformed by environmental factors and is prone to detachment from the internal adhesive layer. Furthermore, the high cost of metal plates, as a decorative panel, increases the overall price of the panel, hindering the widespread application of integrated thermal insulation and decorative panels. Additionally, the poor waterproofing performance of current integrated thermal insulation and decorative panels also affects their overall performance. Summary of the Invention

[0003] Therefore, it is necessary to address the problems of current integrated insulation and decoration panels, such as easy cracking, detachment, high cost, and poor waterproof performance, by providing a metal-faced insulation board, a metal-faced insulation assembly, and its installation process. This can ensure the compressive strength and overall rigidity of the metal-faced insulation board, prevent the metal-faced panel from cracking and falling off, thus ensuring the performance of the metal-faced panel. It is also low-cost, easy to promote and apply, and can also guarantee waterproof performance.

[0004] A metal-faced insulation board is used for insulation and decoration of building walls, the metal-faced insulation board comprising:

[0005] Metallic decorative panels;

[0006] A decorative backing panel is provided on the surface of the metal decorative panel;

[0007] An insulation layer is disposed on the surface of the decorative backing panel opposite to the metal decorative panel; and

[0008] An insulation backing board is disposed on the surface of the insulation layer opposite to the decorative backing board and is attached to the outer wall of the building wall by an adhesive.

[0009] The metal-faced insulation board has a first tongue and groove at the top and a second tongue and groove at the bottom along the vertical direction of the building wall. The first tongue and groove is recessed in the metal-faced panel and the second tongue and groove is recessed in the insulation backing board. The metal-faced insulation board can be connected to the second tongue and groove of the metal-faced insulation board above the vertical direction through the first tongue and groove.

[0010] In one embodiment of this application, the sum of the thickness of the first tongue and the thickness of the second tongue is less than or equal to the thickness of the metal-finished insulation board.

[0011] And / or, the dimension of the first tongue and groove along the thickness direction is equal to the dimension of the second tongue and groove along the thickness direction;

[0012] And / or, the vertical dimension of the first tongue and groove is equal to the vertical dimension of the second tongue and groove.

[0013] In one embodiment of this application, the metal decorative panel includes a decorative panel body and a plurality of folded edges. The decorative panel body is attached to the surface of the decorative backing board away from the insulation layer. The plurality of folded edges surround the edge of the decorative panel body and are bent relative to the decorative panel body toward the insulation layer. The folded edges at least partially abut against the edge of the insulation layer.

[0014] The folded edge is used to fix the metal decorative panel to the fixing corner bracket of the metal decorative insulation assembly.

[0015] In one embodiment of this application, the thickness of the metal decorative panel ranges from 1 mm to 1.4 mm;

[0016] And / or, the thickness of the insulation layer ranges from 50mm to 150mm;

[0017] And / or, the thickness of the decorative backing panel ranges from 6mm to 10mm;

[0018] And / or, the thickness of the thermal insulation backing plate ranges from 2mm to 6mm;

[0019] And / or, the insulation layer is made of vertical fiber water-repellent rock wool material;

[0020] And / or, the decorative backing panel is made of calcium silicate board;

[0021] And / or, the thermal insulation backing board is made of calcium silicate board.

[0022] A metal-finished insulation assembly includes multiple fixing brackets, multiple anchors, multiple support brackets, multiple fasteners, and a metal-finished insulation board as described in any of the above technical features.

[0023] The insulation backing board of the plurality of metal-faced insulation boards is bonded to the surface of the building exterior wall by adhesive. The first tongue and second tongue between two adjacent metal-faced insulation boards in the vertical direction are joined together. The support bracket is supported on the second tongue and abuts against the adhesive on the side of the metal-faced insulation board. The fastener is installed on the building wall through the support bracket.

[0024] Two fixed corner brackets are provided between two adjacent metal-faced insulation panels. The metal-faced panel in each metal-faced insulation panel is connected to at least one fixed corner bracket. The anchor passes through at least one fixed corner bracket and is fixed to the building wall through the first tongue and groove joint.

[0025] In one embodiment of this application, the support bracket is made of metal.

[0026] And / or, the support bracket includes a first support body and a second support body, the second support body is vertically disposed on the first support body, the first support body is attached to the adhesive, and the second support body abuts against the bottom wall of the second tongue and groove recess;

[0027] And / or, the fastener is a chemical bolt;

[0028] And / or, the wall thickness of the support bracket ranges from 2mm to 6mm.

[0029] In one embodiment of this application, two fixed corner brackets are correspondingly arranged between two adjacent metal-faced insulation panels and are stacked on the outer wall of the building wall. The anchor passes through the two fixed corner brackets and is installed in the building wall.

[0030] And / or, the two fixed corner brackets between two adjacent metal-faced insulation panels are staggered and abut against the outer wall of the building wall, and each anchor is inserted through the corresponding fixed corner bracket and installed in the building wall.

[0031] In one embodiment of this application, the metal-finished insulation assembly further includes rivet screws, which pass through the fixing brackets and are installed on the metal-finished panel;

[0032] And / or, at least one of expanding foam, waterproof glue stick and waterproof edge sealing glue is filled between adjacent metal-faced insulation panels;

[0033] And / or, the anchor is a chemical anchor;

[0034] And / or, the diameter of the anchor is in the range of 6mm to 10mm;

[0035] And / or, the anchor is a chemical anchor or an expansion bolt;

[0036] And / or, the anchor is provided with a pressure-resistant nut, and the anchor abuts against the insulation layer in the metal-finished insulation board through the pressure-resistant nut;

[0037] And / or, the adhesive is an adhesive mortar, the thickness of the adhesive is greater than or equal to 20 mm, and the coverage area of ​​the adhesive on the insulation backing board of the metal-faced insulation board is greater than or equal to 60%;

[0038] And / or, at least six of the anchors are provided per square meter of the metal-finished insulation assembly.

[0039] An installation process for a metal-finished thermal insulation assembly, applied to the metal-finished thermal insulation assembly as described in any of the above technical features, the installation process comprising at least the following steps:

[0040] S1, Connect and fix the metal decorative panel of the metal decorative insulation board to the corner bracket using rivet screws;

[0041] S2, the support bracket is fixed to the outer wall of the building using fasteners;

[0042] S3, Apply adhesive to the surface of the insulation backing board of the metal-faced insulation board;

[0043] S4, Drill holes in the building wall at the positions corresponding to the anchors to form anchor holes, and clean the anchor holes.

[0044] S5, the adhesive is applied to the outer wall of the building wall so that the multiple metal-faced insulation boards are mounted on the wall and the bottom wall of the second tongue and groove recess of the metal-faced insulation board abuts against the support bracket.

[0045] S6, the anchor is soaked in adhesive and inserted through the fixing bracket and the first tongue and groove of the metal veneer insulation board in the vertical direction downwards into the anchor hole of the building wall, so as to fix the metal veneer insulation board in the vertical direction upwards and downwards to the building wall.

[0046] S7. Apply expanding foam between two adjacent metal-finished insulation boards, fill the expanding foam with waterproof glue sticks, and fill the outside of the waterproof glue sticks with waterproof edge sealing glue.

[0047] In one embodiment of this application, the adhesive is an adhesive mortar, the thickness of the adhesive is greater than or equal to 20 mm, and the coverage area of ​​the adhesive on the insulation backing of the metal-faced insulation board is greater than or equal to 60%.

[0048] And / or, at least six of the anchors are provided per square meter of the metal-finished insulation assembly;

[0049] And / or, the depth of the anchoring hole is greater than the length of the anchor;

[0050] And / or, the effective anchoring length of the anchor and the anchoring hole is greater than 65 mm.

[0051] By adopting the above technical solution, this application has at least the following technical effects:

[0052] This application discloses a metal-faced insulation board, a metal-faced insulation assembly, and its installation process. In this metal-faced insulation board, a metal-faced panel, a faceted backing board, an insulation layer, and the insulation backing board are layered. The insulation backing board is attached to the outer wall of the building using an adhesive to bond the metal-faced insulation board to the wall. The metal-faced panel, placed on the outside of the faceted backing board, ensures a smooth and flat outer surface of the metal-faced insulation board, improving its compressive strength and facilitating the application of secondary decorative materials. Simultaneously, the faceted backing board compensates for the easily deformable nature of the metal-faced panel, further increasing the overall rigidity of the metal-faced insulation board. The bonding between the insulation backing board and the adhesive ensures the stability of the metal-faced insulation board's adhesion, allowing it to adhere stably to the outer wall of the building, preventing cracking and guaranteeing its performance.

[0053] Thus, the metal-faced insulation board, composed of a metal facing panel, a facing backing board, an insulation layer, and an insulation backing board, ensures the compressive strength of the metal-faced insulation board, facilitates the construction of secondary decorative materials, and supports the metal facing panel, improving its overall rigidity and preventing cracking and detachment, thereby ensuring its performance. Simultaneously, the metal-faced insulation board's multi-layered structure is cost-effective and easy to promote and apply. Furthermore, when two adjacent metal-faced insulation boards are installed vertically, the upper metal-faced insulation board connects with the lower metal-faced insulation board through a second tongue-and-groove joint, providing waterproofing and preventing rainwater from penetrating the building wall and the metal-faced insulation board, thus ensuring its performance.

[0054] In this metal-clad insulation assembly, support brackets and fasteners support the upper metal-clad insulation board. Fixed angle brackets connect to the metal cladding panels of the insulation board, and anchors are inserted through these brackets and installed into the building wall to secure the insulation board. In this way, the support brackets and fasteners support the upper metal-clad insulation board, while the anchors and fixed angle brackets secure it to the building wall. This not only secures adjacent insulation boards but also provides waterproofing. Furthermore, the insulation board is adhesively bonded to the exterior wall of the building. This combination of bonding and anchoring reliably fixes the insulation board to the exterior wall, preventing cracking and ensuring the overall performance of the metal-clad insulation assembly. Attached Figure Description

[0055] Figure 1 This is a partial cross-sectional view of a metal-finished thermal insulation assembly according to an embodiment of this application.

[0056] Figure 2 for Figure 1 A schematic diagram of the metal-finished insulation panel in the metal-finished insulation assembly shown.

[0057] Figure 3 for Figure 1 The front view of an embodiment of the metal-finished thermal insulation assembly shown.

[0058] Figure 4 for Figure 1 A front view of another embodiment of the metal-finished insulation assembly shown.

[0059] Figure 5 This is a flowchart illustrating the installation process of the metal-finished thermal insulation assembly in one embodiment of this application.

[0060] The components are as follows: 10. Metal-faced insulation assembly; 100. Metal-faced insulation board; 110. Metal-faced panel; 111. Panel body; 112. Edge fold; 120. Backing board for the surface; 130. Insulation layer; 140. Backing board for insulation; 150. First tongue and groove joint; 160. Second tongue and groove joint; 200. Anchor; 210. Pressure-resistant nut; 300. Fixing bracket; 400. Adhesive; 500. Rivet screw; 600. Expanding foam; 700. Support bracket; 710. First support body; 720. Second support body; 800. Fastener; 90. Building wall; 901. Anchor hole. Detailed Implementation

[0061] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0062] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0063] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0064] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0065] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact, or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0066] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0067] Understandably, there are many types of integrated thermal insulation and decorative panels on the market. Common products, categorized by surface finish, include two main types: calcium silicate board finish and metal panel finish. Typically, integrated thermal insulation and decorative panels are composite boards, with their surface layers primarily consisting of a calcium silicate board finish and a metal panel finish. When used as the exterior finish of high-rise buildings, the calcium silicate board finish is prone to cracking due to wind pressure, environmental corrosion, and earthquakes, leading to leaks and potential detachment. While the metal panel finish has excellent crack resistance, it is susceptible to severe deformation due to environmental factors and is prone to detachment from the internal adhesive layer. Furthermore, the high cost of metal panels, as a decorative panel, increases the overall price of the panel, hindering its widespread application. Additionally, the poor waterproofing performance of current integrated thermal insulation and decorative panels further impacts their overall performance.

[0068] For this purpose, please refer to Figure 1 and Figure 2 This application provides a metal-finished insulation board 100, which is used in a metal-finished insulation assembly 10. Figure 1 This is a partial cross-sectional view of a metal-finished thermal insulation assembly 10 according to an embodiment of this application. Figure 2 for Figure 1 The diagram shows a metal-clad insulation panel 100 in the metal-clad insulation assembly 10. The metal-clad insulation assembly 10 is installed on the outer wall of the building wall 90, serving both insulation and decorative purposes.

[0069] To better illustrate the structure of the metal-clad insulation panel 100, the structure of the metal-clad insulation assembly 10 is briefly described here. The metal-clad insulation assembly 10 includes multiple metal-clad insulation panels 100 of this application, multiple anchors 200, multiple fixing brackets 300, multiple support brackets 700, and multiple fasteners 800. The multiple metal-clad insulation panels 100 are pasted in rows and columns on the outer wall of the building wall 90. There are gaps between adjacent metal-clad insulation panels 100. At least two fixing brackets 300 are provided between two adjacent metal-clad insulation panels 100. The anchors 200 are installed in the building wall 90 through at least one fixing bracket 300 to further fix the metal-clad insulation panels 100 to the outer wall of the building wall 90.

[0070] Fastener 800 is installed in the building wall 90 through support bracket 700. Support bracket 700 supports the metal-faced insulation panel 100 above. Understandably, after multiple metal-faced insulation panels 100 are mounted on the wall, adjacent metal-faced insulation panels 100 are joined together along the vertical direction of the building wall 90. At this time, support bracket 700 can support the bottom of the upper metal-faced insulation panel 100 to support it, ensuring that the metal-faced insulation panel 100 is reliably fixed to the outer wall of the building wall 90, preventing the position of the metal-faced insulation panel 100 from shifting, and thus ensuring the thermal insulation and decorative performance of the metal-faced insulation panel 100.

[0071] Thus, the metal-faced insulation board 100 is supported by the support bracket 700 and fasteners 800, and is fixed to the outer wall of the building wall 90 by adhesive and anchoring methods, so that the metal-faced insulation board 100 is reliably fixed to the building wall 90. This metal-faced insulation board 100 has high compressive strength and structural rigidity, ensuring stable adhesion to the outer wall of the building wall 90, preventing cracking, and guaranteeing the performance of the metal-faced insulation board 100. The specific structure of the metal-faced insulation board 100 in some embodiments is described below.

[0072] See Figure 1 and Figure 2 In one embodiment, the metal-clad insulation board 100 includes a metal-clad panel 110, a clad backing panel 120, an insulation layer 130, and an insulation backing panel 140. The clad backing panel 120 is disposed on the surface of the metal-clad panel 110. The insulation layer 130 is disposed on the surface of the clad backing panel 120 opposite to the surface of the metal-clad panel 110. The insulation backing panel 140 is disposed on the surface of the insulation layer 130 opposite to the surface of the clad backing panel 120, and is adhered to the outer wall of the building wall 90 by an adhesive 400. The metal-faced insulation board 100 has a first tongue and groove joint 150 at the top and a second tongue and groove joint 160 at the bottom along the vertical direction of the building wall 90. The first tongue and groove joint 150 is recessed in the metal-faced panel 110 and the second tongue and groove joint 160 is recessed in the insulation backing board 140. The metal-faced insulation board 100 can be connected to the second tongue and groove joint 160 of the metal-faced insulation board 100 in the vertical direction through the first tongue and groove joint 150.

[0073] The metal decorative panel 110, the decorative backing board 120, the insulation layer 130, and the insulation backing board 140 are stacked, with the insulation backing board 140 being the innermost layer. The insulation layer 130 is disposed on the outer surface of the insulation backing board 140, the decorative backing board 120 is disposed on the outer surface of the insulation layer 130, and the metal decorative panel 110 is disposed on the outer surface of the decorative backing board 120. That is, the insulation layer 130 is disposed between the insulation backing board 140 and the decorative backing board 120, and the decorative backing board 120 is disposed between the insulation layer 130 and the metal decorative panel 110.

[0074] When the metal-faced insulation panel 100 is installed on the outer wall of the building wall 90, the insulation backing panel 140 is adhered to the outer wall of the building wall 90. The insulation backing panel 140, the insulation layer 130, the decorative backing panel 120, and the metal-faced panel 110 are stacked sequentially from the direction away from the building wall 90. In this way, the metal-faced panel 110 can serve as the outer wall surface of the building wall 90, making the outer surface of the building wall 90 smooth and flat, thus serving a decorative purpose.

[0075] Furthermore, after the decorative backing board 120 is disposed between the insulation layer 130 and the metal decorative panel 110, the decorative backing board 120 can reinforce the easily deformable nature of the metal decorative panel 110, further increasing the overall rigidity of the metal decorative insulation board 100. At the same time, after the insulation layer 130 is disposed between the insulation backing board 140 and the decorative backing board 120, the insulation layer 130 can play a role in heat preservation, so that the metal decorative insulation board 100 has a heat preservation function, thereby providing heat preservation for the building wall 90.

[0076] Understandably, the metal-faced insulation board 100 is typically initially fixed to the outer wall of the building wall 90 by adhesive bonding. When the metal-faced insulation board 100 is adhered to the outer wall of the building wall 90, an adhesive 400 is usually applied to the surface of the insulation backing board 140, allowing the insulation backing board 140 to be bonded to the outer wall of the building wall 90 via the adhesive 400, thereby bonding the metal-faced insulation board 100 to the outer wall of the building wall 90. Optionally, the adhesive 400 may be adhesive mortar, etc.

[0077] Meanwhile, the insulation backing board 140 is located on the side of the insulation layer 130 away from the decorative backing board 120. The metal decorative insulation board 100 adheres to the outer wall of the building wall 90 through the insulation backing board 140, avoiding direct contact between the insulation layer 130 and the outer wall of the building wall 90, and also avoiding contact between the adhesive 400 and the insulation layer 130, thus ensuring the adhesion between the metal decorative insulation board 100 and the outer wall of the building wall 90 and improving the stability of the metal decorative insulation board 100 adhesion.

[0078] Furthermore, along the vertical direction of the building wall 90, the top of the metal-clad insulation board 100 is provided with a first tongue and groove 150, and the bottom is provided with a second tongue and groove 160. The first tongue and groove 150 is recessed into the metal-clad panel 110 to expose the insulation layer 130, and the second tongue and groove 160 is recessed into the insulation backing board 140 to expose the insulation layer 130. In other words, the first tongue and groove 150 is a raised tenon structure, and the second tongue and groove 160 is a recessed groove structure. Here, the vertical direction is denoted as... Figure 1 and Figure 2 The vertical direction is shown in the up and down direction. Figure 1 and Figure 2 It is not shown in the text.

[0079] When multiple metal-clad insulation panels 100 are installed vertically, after the upper metal-clad insulation panel 100 is installed on the outer wall of the building wall 90, the second tongue and groove 160 at the bottom of the metal-clad insulation panel 100 forms a groove with the outer wall of the building wall 90. After the lower metal-clad insulation panel 100 is installed on the wall, the first tongue and groove 150 at the top of the lower metal-clad insulation panel 100 can be inserted into the groove.

[0080] In other words, after two adjacent metal-faced insulation panels 100 are assembled in the vertical direction, the second tongue-and-groove 160 at the bottom of the upper metal-faced insulation panel 100 can mate with the first tongue-and-groove 150 at the top of the lower metal-faced insulation panel 100. The second tongue-and-groove 160 is located outside the first tongue-and-groove 150 and can shield the first tongue-and-groove 150. The mating of the first tongue-and-groove 150 and the second tongue-and-groove 160 can provide a waterproof function.

[0081] Specifically, after the first tongue-and-groove joint 150 and the second tongue-and-groove joint 160 are joined, the connection point is not a simple straight seam, but a winding, maze-like channel. This design greatly extends the path for rainwater penetration. When rainwater attempts to seep into the joints of the metal-faced insulation board 100 under the influence of wind, it will constantly hit walls and turn within this complex channel, its kinetic energy being rapidly dissipated, ultimately preventing it from reaching the interior due to gravity and loss of kinetic energy. Even if a small amount of moisture enters, it will be blocked within the channel, ensuring the waterproof effect.

[0082] Meanwhile, the first tongue and groove joint 150 and the second tongue and groove joint 160 enable precise docking and positioning of two adjacent metal-faced insulation panels 100. During installation, the first tongue and groove joint 150 and the second tongue and groove joint 160 act as guides and positions, effectively preventing height differences between adjacent metal-faced insulation panels 100 and ensuring the overall flatness and aesthetics of the wall surface. Furthermore, the connection between the first tongue and groove joint 150 and the second tongue and groove joint 160 allows multiple metal-faced insulation panels 100 to form a whole through physical interlocking, sharing the load. This not only transmits external forces such as wind pressure and vibration more evenly to the anchor 200, but also effectively resists the overturning effect of negative wind pressure, improving the stability of the metal-faced insulation assembly 10.

[0083] The metal-faced insulation board 100 in the above embodiment adopts a combination of a metal-faced panel 110, a faceted backing board 120, an insulation layer 130, and an insulation backing board 140. This combination ensures the compressive strength of the metal-faced insulation board 100, facilitates the construction of secondary decorative materials, and the faceted backing board 120 supports the metal-faced panel 110, improving the overall rigidity of the metal-faced insulation board 100 and preventing the metal-faced panel 110 from cracking or falling off, thus ensuring the performance of the metal-faced panel 110. Furthermore, the metal-faced insulation board 100 has a multi-layered composite structure, resulting in low cost and ease of widespread application. Furthermore, when two adjacent metal-clad insulation panels 100 are installed vertically, the upper metal-clad insulation panel 100 is joined to the lower metal-clad insulation panel 100 through the second tongue-and-groove joint 160, which serves to waterproof the wall and prevent rainwater from penetrating into the building wall 90 and the metal-clad insulation panel 100, thus ensuring the performance of the metal-clad insulation panel 100.

[0084] Typically, the metal-clad insulation board 100 is fixed to the building wall 90 by adhesive bonding and anchoring. Adhesive bonding increases the contact area between the metal-clad insulation board 100 and the outer wall of the building wall 90, achieving initial fixation between the metal-clad insulation board 100 and the building wall 90. At the same time, anchoring increases the number of anchoring points between the metal-clad insulation board 100 and the building wall 90, improving the reliability of the connection between the metal-clad insulation board 100 and the building wall 90, and preventing the metal-clad insulation board 100 from falling off the building wall 90.

[0085] Optionally, the metal decorative panel 110, the decorative backing board 120, the insulation layer 130, and the insulation backing board 140 are bonded and fixed together. In this way, the metal decorative panel 110, the decorative backing board 120, the insulation layer 130, and the insulation backing board 140 can be reliably fixed together to form an integral metal decorative insulation board 100, ensuring the structural strength, compressive strength, and overall rigidity of the metal decorative insulation board 100, and improving the performance of the metal decorative insulation board 100.

[0086] See Figure 1 and Figure 2 In one embodiment, the sum of the thickness of the first tongue and groove 150 and the thickness of the second tongue and groove 160 is less than or equal to the thickness of the metal-faced insulation board 100. Thus, when two adjacent metal-faced insulation boards 100 in the vertical direction are joined by the second tongue and groove 160 and the first tongue and groove 150, the first tongue and groove 150 can be located in the groove formed by the second tongue and groove 160 and the outer wall of the building wall 90, making the upper and lower metal-faced insulation boards 100 coplanar, preventing the metal-faced insulation boards 100 from protruding, and ensuring a flat outer surface of the metal-faced insulation assembly 10.

[0087] See Figure 1 and Figure 2 In one embodiment, the dimensions of the first tongue and groove joint 150 along the thickness direction are equal to those of the second tongue and groove joint 160 along the thickness direction. This ensures the structural strength of the first tongue and groove joint 150 and the second tongue and groove joint 160, thereby ensuring the reliability of the mating between the first tongue and groove joint 150 and the second tongue and groove joint 160.

[0088] See Figure 1 and Figure 2 In one embodiment, the vertical dimension of the first tongue and groove joint 150 is equal to the vertical dimension of the second tongue and groove joint 160. This ensures that when the first tongue and groove joint 150 and the second tongue and groove joint 160 are joined, the gap at the connection point is approximately uniform, making the upper and lower metal-finished insulation panels 100 coplanar, preventing the metal-finished insulation panels 100 from bulging, and ensuring a smooth outer surface of the metal-finished insulation assembly 10.

[0089] See Figure 2 In one embodiment, the metal decorative panel 110 includes a panel body 111 and a plurality of flanges 112. The panel body 111 is attached to the surface of the decorative backing plate 120 facing away from the insulation layer 130. The plurality of flanges 112 surround the edge of the panel body 111 and are bent relative to the panel body 111 toward the insulation layer 130. The flanges 112 at least partially abut against the edge of the insulation layer 130. The flanges 112 are used to fix the metal decorative panel 110 to the fixing brackets 300 of the metal decorative insulation assembly 10.

[0090] The metal-faced insulation board 100 is typically square, but optionally, it can be rectangular or square. The main body 111 is the main structure of the metal-faced panel 110. The main body 111 is square and has four folded edges 112. The four folded edges 112 are located around the main body 111 and are bent towards the insulation layer 130 relative to the main body 111.

[0091] In this way, the four folded edges 112 and the main body of the decorative panel 111 can form a box-shaped three-dimensional structure. The insulation layer 130 and the decorative backing plate 120 are disposed behind the metal decorative insulation board 100. The decorative backing plate 120 is attached to the surface of the main body of the decorative panel 111 facing the insulation layer 130, and the folded edges 112 cover the decorative backing plate 120 and at least part of the insulation layer 130. That is, the folded edges 112 can cover the decorative backing plate 120 and at least part of the insulation layer 130 along the thickness direction of the metal decorative insulation board 100.

[0092] The folded edge 112 on the metal decorative panel 110 facilitates the connection of the metal decorative panel 110 to the fixing bracket 300, thereby making it easier to fix the metal decorative insulation board 100 to the building wall 90. The connection between the metal decorative panel 110 and the fixing bracket 300 via the folded edge 112 improves the reliability of the connection and prevents separation between the fixing bracket 300 and the metal decorative panel 110, thus enhancing the reliability of the connection between the metal decorative insulation board 100 and the building wall 90.

[0093] Specifically, fixing brackets 300 are provided on the edge of the metal-faced insulation board 100, and the fixing brackets 300 fit against the folded edge 112 to fix the metal-faced insulation board 110 to the fixing brackets 300. After multiple metal-faced insulation boards 100 are attached to the outer wall of the building wall 90, the metal-faced insulation boards 100 can be fixed to the building wall 90 by anchoring the fixing brackets 300 through the anchors 200, so as to achieve reliable connection between the metal-faced insulation board 100 and the building wall 90.

[0094] Moreover, after the metal decorative panel 110 is connected to the fixed corner bracket 300 through the folded edge 112, the force transmission path and force transmission principle are clear. Under the pull of external forces such as wind, the metal decorative insulation board 100 transmits the force to the fixed corner bracket 300 through the folded edge 112, and then to the building wall 90 through the fixed corner bracket 300 and the anchor 200, so as to prevent the metal decorative insulation board 100 from detaching from the building wall 90 under the pull of external forces such as wind, thereby reducing safety hazards.

[0095] It should be noted that the folded edge 112 can partially or completely cover the edge of the insulation layer 130 along its thickness direction, as long as it facilitates the connection between the folded edge 112 and the fixed corner bracket 300, to ensure the reliability of the connection between the fixed corner bracket 300 and the metal decorative panel 110. Furthermore, when the fixed corner bracket 300 is connected to the first tongue-and-groove 150 and the second tongue-and-groove 160 at the top and bottom of the metal decorative insulation board 100, the fixed corner bracket 300 directly connects to the folded edge 112 at the first tongue-and-groove 150 and the second tongue-and-groove 160. Optionally, the dimension of the folded edge 112 along the thickness direction of the metal decorative insulation board 100 is greater than or equal to 30mm.

[0096] Optionally, the folded edge 112 and the decorative panel body 111 are integrally formed. This ensures the structural strength of the metal decorative insulation board 100 and prevents breakage at the connection between the folded edge 112 and the decorative panel. Optionally, the metal decorative insulation assembly 10 also includes rivet screws 500, which pass through the fixing brackets 300 and are installed on the folded edge 112 to achieve a reliable connection between the fixing brackets 300 and the metal decorative panel 110.

[0097] See Figure 1 and Figure 2 In one embodiment, the thickness of the metal decorative panel 110 ranges from 1mm to 1.4mm. A thickness of 1mm to 1.4mm ensures the structural strength and compressive strength of the metal decorative panel 110, thereby improving the performance of the metal-faced insulation board 100 and facilitating the construction of secondary decorative materials. Simultaneously, it ensures a smooth and flat outer surface of the metal decorative panel 110, thus guaranteeing its aesthetic appearance.

[0098] For example, the thickness of the metal decorative panel 110 is 1.2 mm. Of course, in other embodiments, the thickness of the metal decorative panel 110 may also be 1.1 mm, 1.3 mm, 1.4 mm or other dimensions, as long as the structural strength, compressive strength and smoothness of the outer surface of the metal decorative panel 110 are guaranteed.

[0099] See Figure 1 and Figure 2 In one embodiment, the thickness of the insulation layer 130 ranges from 50mm to 150mm. A thickness of 50mm to 150mm ensures the insulation effect of the insulation layer 130 on the building wall 90, meeting actual insulation requirements. For example, the thickness of the insulation layer 130 is 100mm. Of course, in other embodiments, the thickness of the insulation layer 130 can be 90mm, 120mm, or other dimensions, as long as the insulation effect is guaranteed.

[0100] See Figure 1 and Figure 2 In one embodiment, the thickness of the decorative backing plate 120 ranges from 6mm to 10mm. With a thickness in the range of 6mm to 10mm, the decorative backing plate 120 can reliably support the metal decorative panel 110, mitigating the susceptibility of the metal decorative panel 110 and further enhancing the overall rigidity of the metal decorative insulation board 100, thereby ensuring the performance of the metal decorative insulation board 100.

[0101] For example, the thickness of the decorative backing panel 120 is 8 mm, and it is supported by the low-metal decorative panel 110 to enhance the overall rigidity of the metal decorative insulation board 100. Of course, in other embodiments, the thickness of the decorative backing panel 120 may also be 6 mm, 9 mm, or other sizes, as long as it can support the metal decorative panel 110 and improve the overall rigidity of the metal decorative insulation board 100.

[0102] See Figure 1 and Figure 2 In one embodiment, the thickness of the thermal insulation backing board 140 ranges from 2mm to 6mm. A thickness of 2mm to 6mm allows for stable adhesion between the adhesive 400 and the thermal insulation backing board 140, facilitating its attachment to the outer wall of the building wall 90.

[0103] For example, the insulation backing board 140 has a thickness of 4 mm to ensure stable adhesion between the adhesive 400 and the insulation backing board 140, facilitating the adhesion of the insulation backing board 140 to the outer wall of the building wall 90. Of course, in other embodiments, the thickness of the insulation backing board 140 may also be 3 mm, 6 mm, or other dimensions.

[0104] See Figure 1 and Figure 2 In one embodiment, the insulation layer 130 is made of vertically filament water-repellent rock wool. Vertically filament water-repellent rock wool has good tensile and compressive strength and can withstand huge pressure perpendicular to the wall surface (i.e., the thickness direction) to support the weight of the bonding surface and the metal decorative panel 110, prevent the metal decorative insulation board 100 from separating or falling off, and ensure the performance of the metal decorative insulation board 100.

[0105] Meanwhile, the vertical-fiber water-repellent rock wool material also possesses good freeze-thaw resistance and stability, enhancing the structural stability of the metal-faced insulation board 100, making it less prone to deformation, and providing thermal insulation properties for the insulation and decoration of the building wall 90. Furthermore, the vertical-fiber water-repellent rock wool material also has good waterproof performance, making it more difficult for moisture to penetrate into the interior of the board along the fibers, thus ensuring the performance of the metal-faced insulation board 100.

[0106] See Figure 1 and Figure 2 In one embodiment, the decorative backing board 120 is made of calcium silicate board. Calcium silicate board has high stability. After the decorative backing board 120 is made of calcium silicate board, the decorative backing board 120 can support the metal decorative panel 110, improve the overall rigidity of the metal decorative insulation board 100, and thus improve the load-bearing capacity of the metal decorative insulation board 100.

[0107] See Figure 1 and Figure 2 In one embodiment, the thermal insulation backing board 140 is made of calcium silicate board. Calcium silicate board has high stability. After the thermal insulation backing board 140 is made of calcium silicate board, the thermal insulation backing board 140 can stably bond the adhesive 400 to the thermal insulation backing board 140, which makes it easy to stick the thermal insulation backing board 140 to the outer wall of the building wall 90.

[0108] The metal-faced insulation board 100 of this application, after having a metal-faced panel 110 installed on the outside of the facing backing board 120, can make the outer surface of the metal-faced insulation board 100 smooth and flat, improve the compressive strength of the metal-faced insulation board 100, and facilitate the construction of secondary decorative materials. At the same time, the facing backing board 120 can reinforce the easily deformable nature of the metal-faced panel 110, further increasing the overall rigidity of the metal-faced insulation board 100. The bonding between the insulation backing board 140 and the adhesive 400 can achieve the stability of the adhesion of the metal-faced insulation board 100, so that the metal-faced insulation board 100 is stably attached to the outer wall of the building wall 90, avoiding cracking of the metal-faced insulation board 100 and ensuring the performance of the metal-faced insulation board 100. Furthermore, when two adjacent metal-clad insulation panels 100 are installed vertically, the upper metal-clad insulation panel 100 is joined to the lower metal-clad insulation panel 100 through the second tongue-and-groove joint 160, which serves to waterproof the wall and prevent rainwater from penetrating into the building wall 90 and the metal-clad insulation panel 100, thus ensuring the performance of the metal-clad insulation panel 100.

[0109] See Figure 1 and Figure 2 This application also provides a metal-clad insulation assembly 10, including multiple fixing brackets 300, multiple anchors 200, multiple support brackets 700, multiple fasteners 800, and metal-clad insulation panels 100 as described in any of the above embodiments; among the multiple metal-clad insulation panels 100, the insulation backing panel 140 is attached to the surface of the building exterior wall by adhesive 400, the first tongue and groove 150 and the second tongue and groove 160 between two adjacent metal-clad insulation panels 100 in the vertical direction are connected, the support bracket 700 is supported on the second tongue and groove 160 and abuts against the adhesive 400 on the side of the metal-clad insulation panel 100, and the fasteners 800 pass through the support brackets 700 and are installed on the building wall 90. Two fixed corner brackets 300 are provided between two adjacent metal-faced insulation boards 100. The metal-faced panel 110 in each metal-faced insulation board 100 is connected to at least one fixed corner bracket 300. Anchors 200 pass through at least one fixed corner bracket 300 and are fixed in the building wall 90 through a first tongue and groove joint 150.

[0110] The metal-clad insulation assembly 10 includes multiple metal-clad insulation panels 100, which can cover the outer wall of the building wall 90. The multiple metal-clad insulation panels 100 are arranged in rows and columns, with a certain gap between any two adjacent metal-clad insulation panels 100 to facilitate fixing the metal-clad insulation panels 100 to the outer wall of the building wall 90. In this embodiment, the metal-clad insulation panels 100 are spliced ​​along the vertical direction of the building wall 90, and the metal-clad insulation assembly 10 uses one or at least two types of metal-clad insulation panels 100 spliced ​​together.

[0111] In the metal-clad insulation assembly 10, the metal-clad insulation board 100 is supported by the cooperation of the support bracket 700 and the fastener 800. Specifically, before the metal-clad insulation board 100 is installed on the wall, the support bracket 700 is first installed on the outer wall of the building wall 90 by the fastener 800, and the position of the support bracket 700 corresponds to the position of the bottom end of the metal-clad insulation board 100 to support the metal-clad insulation board 100.

[0112] When the upper metal-finished insulation panel 100 is mounted on the wall, the bottom of the recessed portion of the second tongue-and-groove 160 at the bottom end of the metal-finished insulation panel 100 can abut against the support bracket 700. The support bracket 700 supports the upper metal-finished insulation panel 100 to ensure its stability and prevent it from shifting, thus ensuring its performance. It should be noted that each metal-finished insulation panel 100 corresponds to at least one support bracket 700, which is located at the bottom end of the corresponding metal-finished insulation panel 100 to support it.

[0113] In the metal-clad insulation panel 100, the metal-clad panel 110 is connected to the fixing bracket 300 via the folded edge 112. The fixing bracket 300 is located between two adjacent metal-clad insulation panels 100 and can conform to the outer wall of the building wall 90. The anchor 200 can be installed into the building wall 90 through the fixing bracket 300 and the first tongue-and-groove 150 to reliably fix the metal-clad insulation panel 100 to the building wall 90. That is, after the anchor 200 is connected to at least one adjacent metal-clad insulation panel 100 via the fixing bracket 300, it also passes through the first tongue-and-groove 150 of the lower metal-clad insulation panel 100 and is fixed to the building wall 90, further improving the reliability of fixing the metal-clad insulation panel 100 to the building wall 90.

[0114] Furthermore, the anchor 200 is installed into the building wall 90 by passing through at least one fixing angle bracket 300 and the first tongue-and-groove joint 150. An anchoring hole 901 is formed by vertically drilling a hole in the building wall 90 corresponding to the fixing angle bracket 300; this anchoring hole 901 is the hole for installing the anchor 200. After the metal-faced insulation board 100 is installed on the wall, with the fixing angle bracket 300 aligned with the anchoring hole 901, the anchor 200 can be installed into the anchoring hole 901 by passing through the fixing angle bracket 300 and the first tongue-and-groove joint 150, thus reliably fixing the metal-faced insulation board 100 to the building wall 90 and facilitating the installation of the anchor 200 into the building wall 90.

[0115] Furthermore, after drilling vertically into the building wall 90 to form anchor holes 901, the anchor holes 901 need to be cleaned to facilitate the installation of the anchor 200 into the anchor holes 901. Optionally, the anchor 200 is a chemical anchor or an expansion bolt. Optionally, the depth of the anchor hole 901 is greater than the length of the anchor 200. In this way, the anchor 200 can be effectively installed into the anchor hole 901.

[0116] See Figure 1 and Figure 2 In one embodiment, the support bracket 700 is made of metal. The metal support bracket 700 has high structural strength to provide stable support for the metal-finished insulation board 100. In this embodiment, the support bracket 700 is a steel bracket, which provides stable support for the metal-finished insulation board 100. Of course, in other embodiments, the support bracket 700 may also be made of other metal materials with high structural strength.

[0117] See Figure 1 and Figure 2 In one embodiment, the support bracket 700 includes a first support body 710 and a second support body 720. The second support body 720 is vertically disposed on the first support body 710. The first support body 710 is bonded to the adhesive 400, and the second support body 720 abuts against the bottom wall of the recess of the second tongue and groove 160.

[0118] In other words, the support bracket 700 is L-shaped. When the support bracket 700 is installed onto the building wall 90, the first support body 710 of the support bracket 700 fits against the outer wall of the building wall 90, and the second support body 720 extends away from the building wall 90. Fasteners 800 can pass through the first support body 710 and be installed into the building wall 90 to fix the support bracket 700 to the outer wall of the building wall 90. When the metal-faced insulation panel 100 is mounted on the wall, the bottom of the metal-faced insulation panel 100 abuts against the second support body 720, thereby supporting the metal-faced insulation panel 100 against the outer wall of the building wall 90.

[0119] See Figure 1 and Figure 2 In one embodiment, the fastener 800 is a chemical bolt. See also... Figure 1 and Figure 2 In one embodiment, the wall thickness of the support bracket 700 ranges from 2mm to 6mm. This wall thickness range ensures the structural strength of the support bracket 700, providing stable support for the metal-finished insulation board 100. For example, the wall thickness of the support bracket 700 is 4mm. Of course, in other embodiments, the wall thickness of the support bracket 700 can be other values.

[0120] See Figure 1 and Figure 2 In one embodiment, the diameter of the anchor 200 is in the range of 6mm to 10mm. The diameter of the anchor 200 being in the range of 6mm to 10mm ensures the connection strength between the anchor 200 and the building wall 90, improves the reliability of the connection between the anchor 200 and the building wall 90, and thus improves the reliability of the connection between the metal-faced insulation board 100 and the building wall 90.

[0121] For example, the diameter of the anchor 200 is 8mm or 10mm. That is, a drill bit with a diameter of 8mm or 10mm can be used to drill a vertical hole in the building wall 90 to form an anchoring hole 901 of matching size, which facilitates the installation of the anchor 200. Of course, in other embodiments, the diameter of the anchor 200 may be other. Optionally, the anchor 200 is provided with a pressure-resistant nut 210, through which the anchor 200 abuts against the insulation layer 130 in the metal-faced insulation board 100. In this way, damage to the insulation layer 130 can be avoided when the anchor 200 passes through the first tongue and groove 150, thus ensuring the insulation effect of the insulation layer 130.

[0122] It should be noted that the connection between the anchor 200 and the building wall 90 is achieved by using specified anchors 200, such as chemical anchors or expansion bolts, in conjunction with adhesive. The adhesive here refers to structural adhesives with specific construction process requirements or specific properties, such as no-clean chemical anchor adhesive or high-penetration epoxy adhesive.

[0123] During construction and installation, the existing installation process should not be changed. Anchors 200 with a diameter of 8mm or 10mm should be used. The anchors 200 should be saturated with adhesive (excluding hole cleaning) and screwed into the anchoring holes 901 for anchoring. It should be noted that the overall performance of anchors 200 meets the material requirements of JGT366 "Anchors for External Wall Insulation"; the adhesive (excluding hole cleaning) must be a thixotropic, room-temperature curing structural adhesive, and its overall performance must meet the requirements for structural adhesives used for rebar installation in GB50367 "Code for Design of Strengthening Concrete Structures".

[0124] Optionally, the depth of the anchor hole 901 is 10mm greater than the length of the anchor bolt of the anchor 200 to facilitate the installation of the anchor 200. Optionally, the effective anchoring length of the anchor 200 and the anchor hole 901 is greater than 65mm. This ensures the effective connection length between the anchor 200 and the anchor hole 901, improves the reliability of the connection between the anchor 200 and the building wall 90, and thus reliably fixes the metal-faced insulation board 100 to the building wall 90.

[0125] See Figure 2 In one embodiment, the fixed corner bracket 300 includes a first fixed body and a second fixed body, which are arranged perpendicularly. The first fixed body is connected to the folded edge 112 of the metal decorative panel 110, and the second fixed body is attached to the outer wall of the building wall 90. The anchor 200 passes through the second fixed body and is installed in the building wall 90.

[0126] In other words, the fixing angle bracket 300 is L-shaped. Thus, the fixing angle bracket 300 is connected to the folded edge 112 of the metal decorative panel 110 via a first fixing body along the thickness direction, and adheres to the outer wall of the building wall 90 via a second fixing body parallel to the direction of the building wall 90. The anchor 200 passes through the second fixing body and can then be installed on the building wall 90. Optionally, the first fixing body and the second fixing body are an integral structure.

[0127] See Figures 1 to 3 In one embodiment of this application, two fixed corner brackets 300 are correspondingly arranged between two adjacent metal-faced insulation panels 100 and are stacked on the outer wall of the building wall 90. Anchors 200 pass through the two fixed corner brackets 300 and are installed in the building wall 90. Figure 3 for Figure 1 The diagram shows a front view of an embodiment of the metal-clad insulation assembly 10. Specifically, two fixing brackets 300 are simultaneously connected by a single anchor 200 to simultaneously fix two adjacent metal-clad insulation panels 100 to the building wall 90. This reduces the number of anchors 200 and lowers costs.

[0128] See Figure 1 , Figure 2 and Figure 4 In another embodiment of this application, two fixed corner brackets 300 between two adjacent metal-faced insulation boards 100 are staggered and abut against the outer wall of the building wall 90. Each anchor 200 passes through the corresponding fixed corner bracket 300 and is installed in the building wall 90. Figure 4 for Figure 1The diagram shows a front view of another embodiment of the metal-clad insulation assembly 10. Specifically, each anchor 200 secures its corresponding fixing bracket 300 to the building wall 90. This reduces the stress on the anchor 200, ensuring reliable installation of the metal-clad insulation panel 100 onto the building wall 90.

[0129] See Figure 1 and Figure 2 In one embodiment, the metal-finished insulation assembly 10 further includes rivet screws 500, which pass through fixing brackets 300 and are installed on the metal-finished panel 110. The rivet screws 500 pass through the fixing brackets 300 and are installed on the folded edge 112 to achieve a reliable connection between the fixing brackets 300 and the metal-finished panel 110. In this way, the force on the metal-finished insulation board 100 can be transmitted to the fixing brackets 300 through the rivet screws 500, and then to the building wall 90 through the fixing brackets 300.

[0130] See Figure 1 and Figure 2 In one embodiment, at least one of expanding foam 600, waterproof adhesive stick, and waterproof edge sealing adhesive is used to fill the gaps between adjacent metal-faced insulation panels 100. It is understood that after the anchor 200 is installed into the building wall 90 through the fixing bracket 300, there will be a certain gap between two adjacent metal-faced insulation panels 100, requiring waterproofing treatment to ensure waterproofing effectiveness.

[0131] It should be noted that the waterproof material used to fill the gaps between two adjacent metal-faced insulation panels 100 is generally unrestricted, as long as it provides waterproofing. In this embodiment, expanding foam 600, waterproof adhesive, and waterproof edge sealant are used to fill the gaps between adjacent metal-faced insulation panels 100. Specifically, expanding foam 600 is first filled between adjacent metal-faced insulation panels 100, then elastic waterproof adhesive is used to fill the gaps, and finally, waterproof edge sealant is applied to seal the surface, achieving a triple waterproofing mechanism.

[0132] Of course, in other embodiments, expanding foam 600 can be filled between adjacent metal decorative panels 110 to achieve waterproofing; waterproof glue sticks can be filled between adjacent metal decorative panels 110 to achieve waterproofing; waterproof edge sealing glue can be filled between adjacent metal decorative panels 110 to achieve waterproofing; or at least two of expanding foam 600, waterproof glue sticks, and waterproof edge sealing glue can be filled between adjacent metal decorative insulation boards 100.

[0133] See Figure 1 and Figure 2In one embodiment, the adhesive 400 is an adhesive mortar, the thickness of the adhesive 400 is greater than or equal to 20 mm, and the coverage area of ​​the adhesive 400 on the insulation backing board 140 of the metal-faced insulation board 100 is greater than or equal to 60%. Using adhesive mortar as the adhesive 400, the adhesive mortar is thickly applied to the surface of the insulation backing board 140, and the metal-faced insulation board 100 is adhered to the outer wall of the building wall 90 via the adhesive mortar.

[0134] Furthermore, the adhesive 400 has a thickness greater than 20 mm to ensure that the metal-faced insulation board 100 is reliably adhered to the outer wall of the building wall 90. Moreover, the adhesive 400 covers at least 60% of the insulation backing board 140 of the metal-faced insulation board 100 to increase the contact area between the metal-faced insulation board 100 and the outer wall of the building wall 90, thereby improving the reliability of the connection between the metal-faced insulation board 100 and the building wall 90.

[0135] See Figure 1 and Figure 2 In one embodiment, at least six anchors 200 are provided per square meter of metal-faced insulation assembly 10. In this way, each square meter of metal-faced insulation assembly 10 is fixed to the building wall 90 by at least six anchors 200, further improving the reliability of the connection between the metal-faced insulation board 100 and the wall.

[0136] During installation, the metal-clad insulation assembly 10 of this application first forms an integral metal-clad insulation board 100. Then, using rivet screws 500, fixing brackets 300 are inserted and installed onto the folded edge 112 of the metal-clad panel 110 to fix the fixing brackets 300 to the metal-clad insulation board 100. The support bracket 700 is fixed to the outer wall of the building wall 90 using fasteners 800. Subsequently, adhesive 400 is applied to the surface of the insulation backing board 140 in the metal-clad insulation board 100. Anchor holes 901 are formed by vertically drilling holes on the outer wall of the building wall 90 at the positions corresponding to the fixing brackets 300, and the anchor holes 901 are cleaned.

[0137] The metal-faced insulation board 100 is mounted on the wall, and then adhered to the outer wall of the building wall 90 using adhesive 400, thus achieving initial fixation of the metal-faced insulation board 100. At this time, the bottom of the recessed part of the second tongue-and-groove 160 at the bottom end of the metal-faced insulation board 100 abuts against the support bracket 700, which supports the metal-faced insulation board 100. The anchor 200 is soaked in structural adhesive and inserted into the anchor hole 901 through the fixing angle bracket 300 and the first tongue-and-groove 150, thus connecting the fixing angle bracket 300 to the building wall 90 and reliably fixing the metal-faced insulation board 100 to the building wall 90. Expanding foam 600 is applied between two adjacent metal-faced insulation boards 100, waterproof glue sticks are filled on the expanding foam 600, and waterproof edge sealing glue is applied to the outside of the waterproof glue sticks to achieve triple waterproof sealing.

[0138] A pull-out test is performed on the building wall 90 to determine the anchoring force between the metal decorative panel 110 and the building wall 90.

[0139] Experiment 1: A simulation test was conducted using Class E wall material ALC (block B05) as the building wall material. Class E wall material ALC (block B05) refers to a type of block made of autoclaved lightweight aerated concrete with a density grade of B05 (approximately 500 kg / m³) and a strength grade of approximately A3.5. Walls constructed with this type of block belong to Class E wall material (lightweight porous wall material) in engineering classification.

[0140] Fifteen test points were set on the building wall 90, and an anchor 200 was installed at each test point, with the anchor 200 not fully coated with adhesive. Every five test points were grouped together. After applying a pull-out force to the metal-faced insulation assembly 10, the pull-out force at each test point is shown in Table 1.

[0141] Table 1

[0142]

[0143] Experiment 2: A simulation test was conducted using Class E wall material ALC (block B05) as the building wall material. Class E wall material ALC (block B05) refers to a type of block made of autoclaved lightweight aerated concrete with a density grade of B05 (approximately 500 kg / m³) and a strength grade of approximately A3.5. Walls constructed with this type of block belong to Class E wall material (lightweight porous wall material) in engineering classification.

[0144] Five test points were set on the building wall 90, and an anchor 200 was installed at each test point, with the anchor 200 fully coated with adhesive. After applying a pull-out force to the metal-faced insulation assembly 10, the pull-out force at each test point is shown in Table 2.

[0145] Table 2

[0146]

[0147] Comparing Experiment 1 and Experiment 2, it can be seen that after anchor 200 is soaked in structural adhesive and installed into the anchoring hole 901 of the building wall 90, anchor 200 can withstand greater pull-out force, improving the reliability of the metal-faced insulation board 100. Through calculation and experimental verification, scientific mechanical data has been obtained, showing that the metal-faced insulation board 100 is suitable for the exterior surfaces of low-rise, high-rise, and super high-rise buildings, enriching the application scenarios of the board and avoiding phenomena such as peeling and cracking under stress.

[0148] The metal-clad insulation assembly 10 of this application supports the upper metal-clad insulation board 100 through the support bracket 700 and fastener 800, and fixes the metal-clad insulation board 100 to the building wall 90 through the cooperation of the anchor 200 and the fixing angle bracket 300. While fixing two adjacent metal-clad insulation boards 100, it can also play a waterproof role. At the same time, the metal-clad insulation board 100 is also glued and fixed to the outer wall of the building wall 90 through adhesive 400. The metal-clad insulation board 100 is reliably fixed to the outer wall of the building wall 90 through the glue and anchoring method, which prevents the metal-clad insulation assembly 10 from cracking and ensures the performance of the metal-clad insulation assembly 10.

[0149] See Figure 1 , Figure 2 and Figure 5 , Figure 5 This is a flowchart illustrating the installation process of the metal-finished insulation assembly 10 according to one embodiment of this application. This application provides an installation process for a metal-finished insulation board 100, which is applied to the metal-finished insulation assembly 10 as described in any of the above embodiments. The installation process includes at least the following steps:

[0150] S1, the metal decorative panel 110 of the metal decorative insulation board 100 is connected to the fixed corner bracket 300 by the rivet screw 500;

[0151] S2, the support bracket 700 is fixed to the outer wall of the building wall 90 by fasteners 800;

[0152] S3, apply adhesive 400 to the surface of the insulation backing board 140 of the metal-faced insulation board 100;

[0153] S4. Drill holes in the building wall 90 at the position corresponding to the anchor 200 to form anchor holes 901, and clean the anchor holes 901.

[0154] S5, the adhesive 400 is attached to the outer wall of the building wall 90 so that multiple metal-faced insulation boards 100 are mounted on the wall and the bottom wall of the second tongue and groove 160 recess of the metal-faced insulation board 100 abuts against the support bracket 700.

[0155] S6, the anchor 200 is soaked with adhesive and inserted through the fixing angle bracket 300 and the first tongue and groove 150 of the metal decorative insulation board 100 in the vertical direction downward is installed in the anchor hole 901 of the building wall 90 to fix the metal decorative insulation board 100 in the vertical direction upward and downward to the building wall 90.

[0156] S7. Apply expanding foam 600 between two adjacent metal-finished insulation boards 100, fill the expanding foam 600 with waterproof glue sticks, and fill the outside of the waterproof glue sticks with waterproof edge sealing glue.

[0157] During installation, the metal-clad insulation assembly 10 of this application first forms an integral metal-clad insulation board 100. Then, using rivet screws 500, fixing brackets 300 are inserted and installed onto the folded edge 112 of the metal-clad panel 110 to fix the fixing brackets 300 to the metal-clad insulation board 100. The support bracket 700 is fixed to the outer wall of the building wall 90 using fasteners 800. Subsequently, adhesive 400 is applied to the surface of the insulation backing board 140 in the metal-clad insulation board 100. Anchor holes 901 are formed by vertically drilling holes on the outer wall of the building wall 90 at the positions corresponding to the fixing brackets 300, and the anchor holes 901 are cleaned.

[0158] The metal-faced insulation board 100 is mounted on the wall, and then adhered to the outer wall of the building wall 90 using adhesive 400, thus achieving initial fixation of the metal-faced insulation board 100. At this time, the bottom of the recessed part of the second tongue-and-groove 160 at the bottom end of the metal-faced insulation board 100 abuts against the support bracket 700, which supports the metal-faced insulation board 100. The anchor 200 is soaked in structural adhesive and inserted into the anchor hole 901 through the fixing angle bracket 300 and the first tongue-and-groove 150, thus connecting the fixing angle bracket 300 to the building wall 90 and reliably fixing the metal-faced insulation board 100 to the building wall 90. Expanding foam 600 is applied between two adjacent metal-faced insulation boards 100, waterproof glue sticks are filled on the expanding foam 600, and waterproof edge sealing glue is applied to the outside of the waterproof glue sticks to achieve triple waterproof sealing.

[0159] See Figure 1 and Figure 2In one embodiment, the adhesive 400 is an adhesive mortar, the thickness of the adhesive 400 is greater than or equal to 20 mm, and the coverage area of ​​the adhesive 400 on the insulation backing board 140 of the metal-faced insulation board 100 is greater than or equal to 60%. Using adhesive mortar as the adhesive 400, the adhesive mortar is thickly applied to the surface of the insulation backing board 140, and the metal-faced insulation board 100 is adhered to the outer wall of the building wall 90 via the adhesive mortar.

[0160] Furthermore, the adhesive 400 has a thickness greater than 20 mm to ensure that the metal-faced insulation board 100 is reliably adhered to the outer wall of the building wall 90. Moreover, the adhesive 400 covers at least 60% of the insulation backing board 140 of the metal-faced insulation board 100 to increase the contact area between the metal-faced insulation board 100 and the outer wall of the building wall 90, thereby improving the reliability of the connection between the metal-faced insulation board 100 and the building wall 90.

[0161] See Figure 1 and Figure 2 In one embodiment, at least six anchors 200 are provided per square meter of metal-faced insulation assembly 10. In this way, each square meter of metal-faced insulation assembly 10 is fixed to the building wall 90 by at least six anchors 200, further improving the reliability of the connection between the metal-faced insulation board 100 and the wall.

[0162] See Figure 1 and Figure 2 In one embodiment, the diameter of the anchor 200 is in the range of 6mm to 10mm. The diameter of the anchor 200 being in the range of 6mm to 10mm ensures the connection strength between the anchor 200 and the building wall 90, improves the reliability of the connection between the anchor 200 and the building wall 90, and thus improves the reliability of the connection between the metal-faced insulation board 100 and the building wall 90.

[0163] For example, the diameter of the anchor 200 is 8mm or 10mm. That is, a drill bit with a diameter of 8mm or 10mm can be used to drill a vertical hole in the building wall 90 to form an anchoring hole 901 of matching size, which facilitates the installation of the anchor 200. Of course, in other embodiments, the diameter of the anchor 200 may be other.

[0164] It should be noted that the connection between the anchor 200 and the building wall 90 is achieved by using specified anchors 200, such as chemical anchors or expansion bolts, in conjunction with adhesive. The adhesive here refers to structural adhesives with specific construction process requirements or specific properties, such as no-clean chemical anchor adhesive or high-penetration epoxy adhesive.

[0165] During construction and installation, the existing installation process is not changed. Anchors 200 with a diameter of 8mm or 10mm are used. The anchors 200 are saturated with non-cleaning adhesive and screwed into the anchoring hole 901 for anchoring.

[0166] It should be noted that the overall performance of anchor 200 meets the material requirements of JGT366 "Anchor Bolts for External Wall Insulation"; the adhesive is required to be a thixotropic room temperature curing structural adhesive for non-cleaning holes, and its overall performance meets the requirements of GB50367 "Code for Design of Strengthening Concrete Structures" for structural adhesives used in rebar installation.

[0167] Optionally, the depth of the anchor hole 901 is 10mm greater than the length of the anchor bolt of the anchor 200 to facilitate the installation of the anchor 200. Optionally, the effective anchoring length of the anchor 200 and the anchor hole 901 is greater than 65mm. This ensures the effective connection length between the anchor 200 and the anchor hole 901, improves the reliability of the connection between the anchor 200 and the building wall 90, and thus reliably fixes the metal-faced insulation board 100 to the building wall 90.

[0168] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0169] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A metal-faced insulation board, characterized in that, The metal-faced insulation board is used for thermal insulation and decoration of building walls, and includes: Metallic decorative panels; A decorative backing panel is provided on the surface of the metal decorative panel; An insulation layer is disposed on the surface of the decorative backing panel opposite to the metal decorative panel; and An insulation backing board is disposed on the surface of the insulation layer opposite to the decorative backing board and is attached to the outer wall of the building wall by an adhesive. The metal-faced insulation board has a first tongue and groove at the top and a second tongue and groove at the bottom along the vertical direction of the building wall. The first tongue and groove is recessed in the metal-faced panel and the second tongue and groove is recessed in the insulation backing board. The metal-faced insulation board can be connected to the second tongue and groove of the metal-faced insulation board above the vertical direction through the first tongue and groove.

2. The metal-faced insulation board according to claim 1, characterized in that, The sum of the thickness of the first tongue and the thickness of the second tongue is less than or equal to the thickness of the metal-faced insulation board. And / or, the dimension of the first tongue and groove along the thickness direction is equal to the dimension of the second tongue and groove along the thickness direction; And / or, the vertical dimension of the first tongue and groove is equal to the vertical dimension of the second tongue and groove.

3. The metal-faced insulation board according to claim 1, characterized in that, The metal decorative panel includes a decorative panel body and multiple folded edges. The decorative panel body is attached to the surface of the decorative backing board away from the insulation layer. The multiple folded edges are arranged around the edge of the decorative panel body and are bent relative to the decorative panel body towards the insulation layer. The folded edges at least partially abut against the edge of the insulation layer. The folded edge is used to fix the metal decorative panel to the fixing corner bracket of the metal decorative insulation assembly.

4. The metal-faced insulation board according to claim 1, characterized in that, The thickness of the metal decorative panel ranges from 1mm to 1.4mm; And / or, the thickness of the insulation layer ranges from 50mm to 150mm; And / or, the thickness of the decorative backing panel ranges from 6mm to 10mm; And / or, the thickness of the thermal insulation backing plate ranges from 2mm to 6mm; And / or, the insulation layer is made of vertical fiber water-repellent rock wool material; And / or, the decorative backing panel is made of calcium silicate board; And / or, the thermal insulation backing board is made of calcium silicate board.

5. A metal-finished thermal insulation assembly, characterized in that, It includes multiple fixed corner brackets, multiple anchors, multiple support brackets, multiple fasteners, and a metal-finished insulation board as described in any one of claims 1 to 4; The insulation backing board of the plurality of metal-faced insulation boards is bonded to the surface of the building exterior wall by adhesive. The first tongue and second tongue between two adjacent metal-faced insulation boards in the vertical direction are joined together. The support bracket is supported on the second tongue and abuts against the adhesive on the side of the metal-faced insulation board. The fastener is installed on the building wall through the support bracket. Two fixed corner brackets are provided between two adjacent metal-faced insulation panels. The metal-faced panel in each metal-faced insulation panel is connected to at least one fixed corner bracket. The anchor passes through at least one fixed corner bracket and is fixed to the building wall through the first tongue and groove joint.

6. The metal-finished thermal insulation assembly according to claim 5, characterized in that, The support bracket is made of metal. And / or, the support bracket includes a first support body and a second support body, the second support body is vertically disposed on the first support body, the first support body is attached to the adhesive, and the second support body abuts against the bottom wall of the second tongue and groove recess; And / or, the fastener is a chemical bolt; And / or, the wall thickness of the support bracket ranges from 2mm to 6mm.

7. The metal-finished thermal insulation assembly according to claim 5, characterized in that, Two fixed corner brackets are correspondingly arranged between two adjacent metal-faced insulation panels and are stacked on the outer wall of the building wall. The anchor passes through the two fixed corner brackets and is installed in the building wall. And / or, the two fixed corner brackets between two adjacent metal-faced insulation panels are staggered and abut against the outer wall of the building wall, and each anchor is inserted through the corresponding fixed corner bracket and installed in the building wall.

8. The metal-finished thermal insulation assembly according to claim 5, characterized in that, The metal-finished insulation assembly also includes rivet screws, which pass through the fixing brackets and are installed on the metal-finished panel. And / or, at least one of expanding foam, waterproof glue stick and waterproof edge sealing glue is filled between adjacent metal-faced insulation panels; And / or, the anchor is a chemical anchor; And / or, the diameter of the anchor is in the range of 6mm to 10mm; And / or, the anchor is a chemical anchor or an expansion bolt; And / or, the anchor is provided with a pressure-resistant nut, and the anchor abuts against the insulation layer in the metal-finished insulation board through the pressure-resistant nut; And / or, the adhesive is an adhesive mortar, the thickness of the adhesive is greater than or equal to 20 mm, and the coverage area of ​​the adhesive on the insulation backing board of the metal-faced insulation board is greater than or equal to 60%; And / or, at least six of the anchors are provided per square meter of the metal-finished insulation assembly.

9. An installation process for a metal-finished thermal insulation assembly, characterized in that, For the metal-finished thermal insulation assembly as described in any one of claims 5 to 8, the installation process includes at least the following steps: S1, Connect and fix the metal decorative panel of the metal decorative insulation board to the corner bracket using rivet screws; S2, the support bracket is fixed to the outer wall of the building using fasteners; S3, Apply adhesive to the surface of the insulation backing board of the metal-faced insulation board; S4, Drill holes in the building wall at the positions corresponding to the anchors to form anchor holes, and clean the anchor holes. S5, the adhesive is applied to the outer wall of the building wall so that the multiple metal-faced insulation boards are mounted on the wall and the bottom wall of the second tongue and groove recess of the metal-faced insulation board abuts against the support bracket. S6, the anchor is soaked in adhesive and inserted through the fixing bracket and the first tongue and groove of the metal veneer insulation board in the vertical direction downwards into the anchor hole of the building wall, so as to fix the metal veneer insulation board in the vertical direction upwards and downwards to the building wall. S7. Apply expanding foam between two adjacent metal-finished insulation boards, fill the expanding foam with waterproof glue sticks, and fill the outside of the waterproof glue sticks with waterproof edge sealing glue.

10. The installation process according to claim 9, characterized in that, The adhesive is an adhesive mortar, the thickness of the adhesive is greater than or equal to 20 mm, and the coverage area of ​​the adhesive on the insulation backing board of the metal-faced insulation board is greater than or equal to 60%. And / or, at least six of the anchors are provided per square meter of the metal-finished insulation assembly; And / or, the depth of the anchoring hole is greater than the length of the anchor; And / or, the effective anchoring length of the anchor and the anchoring hole is greater than 65 mm.

Images