A winding and bundling automation device for sensors

Abstract

The application discloses a kind of winding bundling automation equipment for sensor, it is related to mechanical flexible processing automation equipment technical field.The equipment is mainly composed of base frame mechanism, rotating mechanism etc..To be tied parts are installed in chuck by artificial;Cotton line is led to the rear side of to be tied parts from pay-off mechanism;Under the action of hook mechanism and close assembly, cotton line is hooked out a rectangular opening;Close assembly is driven by cross module and press cotton line on part.The rotating mechanism rotates, and cotton line is wound around the part shell.After winding 5 turns, the long cable of the part is clamped and lifted by the gripper, and the winding action continues, and the shell is stopped after being wound.The clamping and cutting mechanism extends the cotton line of the tension pay-off end grabbed by the gripper, and the line hooking mechanism goes deep into the rectangular opening and clamps the cotton line to be cut.Subsequently, the cotton line is cut, and the line hooking mechanism completes the tying action.By simulating the process of tying a sailor knot by hand, the automatic winding and bundling of the sensor are realized.

Description

Technical Field

[0001] This invention belongs to the technical field of automated equipment for flexible mechanical processing, specifically an automated winding and bundling device for sensor wires. This device solves the problems of poor quality consistency, low production efficiency, and high labor intensity associated with manual winding and bundling of sensors. Background Technology

[0002] During sensor application, some external wires need to be wrapped and secured, and the commonly used method is the sailor's knot. Currently, the external wires of the sensor are tied manually with cotton thread. This manual operation results in poor quality consistency, low production efficiency, and high labor intensity. Summary of the Invention

[0003] To address the problems of inconsistent quality, low production efficiency, and high labor intensity associated with manually binding external sensor leads with cotton thread, this paper proposes an automated winding and bundling device for sensors. The device is characterized by using a rotating mechanism, a wire feeding mechanism, a wire hooking mechanism, a clamping and cutting mechanism, a hook mechanism, and a base frame mechanism to mount and install the sensor. With the assistance of pneumatic and motor rotation actions of these mechanisms, it mimics the manual winding action of a human hand, achieving automated winding and bundling of the sensor.

[0004] This invention provides a schematic diagram of an automated winding and bundling device for sensors; the base frame mechanism adopts an aluminum alloy frame structure and is equipped with four load-bearing wheels for easy movement; the rotating mechanism is fixed to the frame mechanism with screws; the wire feeding mechanism is fixed to the rotating mechanism with screws; the two-part truss mechanism is fixed to the base frame mechanism with screws; the clamping and cutting mechanism is fixed to the truss mechanism with screws; the hook mechanism is fixed to the base frame mechanism with screws; and the wire hooking mechanism 08 is fixed to the frame mechanism with screws.

[0005] Modules A, B, and C are fixed to the truss mechanism. A pneumatic three-jaw chuck is mounted on module A. The part to be tied is manually installed and clamped by the operator. Module C leads No. 6 cotton thread from the wire feeding mechanism to the rear of the part to be tied. Under the combined action of the hook mechanism and the clamping component, the No. 6 cotton thread is hooked into an open rectangular shape. The clamping component is fixed to the clamping and cutting mechanism, and the cotton thread is pressed onto the part by the cross module on the truss mechanism. Subsequently, the servo motor drives the rotating mechanism to rotate, and the No. 6 cotton thread, under the tension of the tension mechanism, winds around the part's shell. After 5 turns, module B drives the pneumatic gripper to clamp and lift the long cable of the part, and the winding action continues until the part of the shell to be wound is fully wrapped, at which point the movement stops. The clamping and cutting mechanism extends the pneumatic gripper to first grab the No. 6 cotton thread at the tension feeding end, and then the hook mechanism penetrates into the open rectangular shaped tying point to clamp the No. 6 cotton thread to be cut. After this action is completed, the pneumatic scissors cut the cotton thread, and the hook mechanism completes the tightening action under the drive of the module.

[0006] The beneficial effects of this invention are: compared with the prior art, the automated winding and bundling equipment of this invention can effectively improve the processing efficiency of finished parts, free up human resources, and ensure the consistency and reliability requirements of product processing. Attached Figure Description

[0007] The invention will be further described below with reference to the accompanying drawings.

[0008] Appendix Figure 1 Sensor winding and bundling automated equipment Appendix Figure 2 Base diagram Appendix Figure 3 Schematic diagram of rotating mechanism and wire feeding mechanism Appendix Figure 4 Schematic diagram of the frame Appendix Figure 5 Schematic diagram of truss mechanism and clamping and shearing mechanism Appendix Figure 6 Hook mechanism diagram Appendix Figure 7 Schematic diagram of hook mechanism In the diagram: 01, base mechanism; 02, rotating mechanism; 03, wire feeding mechanism; 04, truss mechanism; 05, truss mechanism; 06, clamping and cutting mechanism; 07, hook mechanism; 08, wire hooking mechanism. Detailed Implementation

[0009] by Figures 1 to 7For example, modules A, B, and C are fixed on truss mechanism 04. A pneumatic three-jaw chuck is installed on module A. The part to be attached is manually installed and clamped by the operator. Module C leads No. 6 cotton thread from the wire feeding mechanism to the rear of the part to be attached. Under the combined action of hook mechanism 07 and clamping component, No. 6 cotton thread is hooked into an open rectangular shape. The clamping component is fixed on the clamping and cutting mechanism, and the cotton thread is pressed onto the part by the cross module on truss mechanism 05. Subsequently, the servo motor drives the rotating mechanism to rotate, and No. 6 cotton thread, under the tension of the tension mechanism, winds around the part's shell. After winding 5 times, module B drives the pneumatic gripper to clamp and lift the long cable of the part, and the winding action continues until the part to be wound is fully wrapped, at which point the movement stops. The clamping and cutting mechanism 06 extends its pneumatic gripper to first grasp the No. 6 cotton thread at the tension release end. Then, the hooking mechanism 08 penetrates into the open rectangular tie point and clamps the No. 6 cotton thread to be cut. After this action is completed, the pneumatic scissors cut the cotton thread, and the hooking mechanism 08 completes the tightening action under the drive of the module.

Claims

1. The base frame mechanism 01 adopts an aluminum alloy frame structure and is equipped with four load-bearing wheels for easy movement; the rotating mechanism 02 is fixed to the frame mechanism 01 with screws; the line feeding mechanism 03 is fixed to the rotating mechanism with screws; the truss mechanism 04 and truss mechanism 05 are fixed to the base frame mechanism 01 with screws; the clamping and shearing mechanism 06 is fixed to the truss mechanism 05 with screws; the hook mechanism 07 is fixed to the base frame mechanism with screws; and the line hooking mechanism 08 is fixed to the frame mechanism 01 with screws.

2. Modules A, B, and C are fixed to truss mechanism 04. A pneumatic three-jaw chuck is installed on module A. The part to be attached is manually installed and clamped by the operator. Module C leads No. 6 cotton thread from the wire feeding mechanism to the rear of the part to be attached. Under the combined action of hook mechanism 07 and clamping component, No. 6 cotton thread is hooked into an open rectangular shape. The clamping component is fixed to the clamping and cutting mechanism, and the cotton thread is pressed onto the part by the cross module on truss mechanism 05. Subsequently, the servo motor drives the rotating mechanism to rotate, and No. 6 cotton thread, under the tension of the tension mechanism, winds around the part's shell. After 5 turns, module B drives the pneumatic gripper to clamp and lift the long cable of the part, and the winding action continues until the part to be wound is completely wrapped, at which point the movement stops. The clamping and cutting mechanism 06 extends its pneumatic gripper to first grasp the No. 6 cotton thread at the tension release end. Then, the hooking mechanism 08 penetrates into the open rectangular tie point and clamps the No. 6 cotton thread to be cut. After this action is completed, the pneumatic scissors cut the cotton thread, and the hooking mechanism 08 completes the tightening action under the drive of the module.

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