Rock plate production device synergistically enhanced by fiber directional arrangement and nano interface modification
The slab production device, which combines fiber orientation and nano-interface modification for synergistic enhancement, has solved the problem of slab slippage and breakage during processing, and achieved high-precision and high-quality production of the product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- WUXI YIHE GREEN BOARD CO LTD
- Filing Date
- 2026-05-19
- Publication Date
- 2026-06-19
AI Technical Summary
Existing slab production equipment is prone to causing slabs to slip and break during processing, and the products are fragile, making it difficult to guarantee processing accuracy and product quality.
The production device, which combines fiber orientation and nano-interface modification, forms an organic fiber structure through a shaping and arrangement mechanism and fiber spraying attachment components. Combined with components such as pneumatic spline insert shaft, hydraulic telescopic arm and electric gear, it can achieve precise flipping and locking of products to prevent slipping and breakage.
This effectively prevents the slabs from slipping and breaking during processing, improving product quality and processing precision, and ensuring product integrity and lifespan.
Smart Images

Figure CN122232026A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sintered stone production technology, and in particular to a sintered stone production device that is synergistically enhanced by fiber orientation and nano-interface modification. Background Technology
[0002] Sintered stone, also known as large ceramic slabs, is made from aggregates such as silica, inorganic clay, quartz, and feldspar powder. It is pressed by presses with a capacity of over 10,000 tons and fired in kilns at a high temperature of 1200-1500 ℃. After processing such as cutting, drilling, and polishing, it becomes a new type of ceramic material with characteristics such as large size, high hardness, high temperature resistance, wear and scratch resistance, impermeability, acid and alkali resistance, zero formaldehyde, and environmental friendliness. Sintered stone can be widely used in home furnishings, kitchens, bathrooms, and other fields, and has also been applied to washbasins, stairs, furniture, and other fields.
[0003] Existing rock wool production equipment, such as the rock wool weighing belt device and rock wool board production line disclosed in application number CN201810628673.X, belongs to the technical field of rock wool production equipment. It includes a first frame, a second frame, a transition belt, a first drive mechanism, a belt scale, a second drive mechanism, and a side stop mechanism. The combination of the transition belt, belt scale, and side stop mechanism solves the problem of inaccurate weighing using belt scales in existing technologies. It allows for real-time monitoring of the rock wool weight, precise weight control, and a weighing accuracy of less than 0.1%, fully meeting the production requirements of enterprises, and producing rock wool boards with good uniformity in specifications. However, in the above technology, the rock wool is mainly processed directly during processing, leaving the rock wool with a largely unstructured structure after processing. This makes it prone to breakage under pressure during subsequent use, and the rock wool can easily slip through the gaps in the conveyor belt during rotation, leading to damage. Therefore, we propose a rock wool production device that uses fiber directional arrangement and nano-interface modification for synergistic reinforcement to solve these problems. Summary of the Invention
[0004] To address the aforementioned problems, this invention proposes a slab production device that synergistically enhances slab production through fiber orientation and nano-interface modification. This device primarily utilizes a sizing and arrangement mechanism and a fiber spraying attachment component to input fiber properties onto the slab, forming an organic fiber structure. This significantly enhances product quality during subsequent use, preventing breakage. A pneumatic spline shaft is used for unlocking and locking. A hydraulic telescopic arm and electric gears rotate the product, causing a pneumatic ejector bar to eject it. An electric rotating seat on a positioning and flipping mechanism, combined with a hydraulic expansion arm and mechanical gripper, flips and resets the product to its processing position, effectively preventing slippage and breakage during processing.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A slab production device that synergistically enhances slab production through fiber orientation and nano-interface modification includes an infeed / outfeed interlocking assembly, a lifting and rotating ejection component, a positioning and flipping mechanism, a shaping and arrangement mechanism, and a fiber spraying and attachment component. The inner side of the main base cabinet on the infeed / outfeed interlocking assembly is provided with an output end connected to a hydraulic telescopic arm on the lifting and rotating ejection component. The outer side of the slotted platform on the top side of the main base cabinet is provided with a side base cabinet on the positioning and flipping mechanism. The upper ends of the side base cabinets are bolted to the bearing top seats on the shaping and arrangement mechanism. The bottom end of the adjusting plate on the shaping and arrangement mechanism is bolted to the material preparation tray on the fiber spraying and attachment component.
[0007] As a further technical solution, the feeding and discharging locking assembly also includes a cylinder base, a telescopic cylinder, a push plate and a pneumatic telescopic plate. The cylinder base for mounting the telescopic cylinder is provided above the side of the slotted platform, and the output end of the telescopic cylinder is provided with a push plate whose output end is connected to the pneumatic telescopic plate.
[0008] As a further technical solution, the feeding and discharging locking assembly also includes a gear box, a rotary motor, meshing gears, a pneumatic spline shaft, and a transmission mounting roller. Gear boxes are provided above both ends of the slotted platform, and meshing gears connected to the output end of the rotary motor are provided inside the gear boxes. A set of output ends of the meshing gears is provided with a pneumatic spline shaft, and the other set of output ends of the meshing gears is provided with a transmission mounting roller.
[0009] As a further technical solution, the lifting and rotating ejection component also includes a hinge frame, an arc plate, an electric gear, a driven gear, a rotating base, and a pneumatic ejection bar. The output end of the hydraulic telescopic arm is hinged to the arc plate through the hinge frame. The output end of the arc plate is provided with an electric gear that meshes with the driven gear. A rotating base is provided above the driven gear, and a pneumatic ejection bar is provided at the output end of the rotating base.
[0010] As a further technical solution, the positioning and flipping mechanism also includes a control panel, a fixed base, a hydraulic telescopic beam, a mounting plate, and a hydraulic lifting arm. The control panel is provided on the outer side of one end of the side base cabinet, the fixed base is provided on the inner side of the bolt end arm, and the hydraulic telescopic beam is provided on the inner side above the fixed base. The mounting plate is provided at the output end of the hydraulic telescopic beam, and the hydraulic lifting arm is provided below the mounting plate.
[0011] As a further technical solution, the positioning and flipping mechanism also includes a lifting base, an electric rotating base, a hydraulic expansion arm, and a mechanical gripper. The output end of the hydraulic lifting arm is provided with a lifting base, and the inner side of the lifting base is provided with an electric rotating base whose output end is connected to the hydraulic expansion arm. The inner side of the hydraulic expansion arm is provided with a mechanical gripper.
[0012] As a further technical solution, the fixed arrangement mechanism also includes a longitudinal motor base, an electric wheel, a longitudinal toothed belt, an upper connecting frame, a longitudinal slider, a longitudinal slide rail, a crossbeam frame, a transverse motor base, and a transverse toothed belt. A longitudinal motor base with its output end connected to the electric wheel is provided above one end of the bearing top seat, and the output end of the electric wheel is engaged with a longitudinal toothed belt bolted to the upper connecting frame. One end of the upper connecting frame is slidably connected to the longitudinal slide rail via the longitudinal slider. A crossbeam frame for mounting the transverse motor base is provided above the longitudinal slider, and a transverse toothed belt is provided at the output end of the transverse motor base.
[0013] As a further technical solution, the fixed arrangement mechanism also includes a lower connecting frame, a transverse slider, a transverse slide rail, a lifting cylinder, a lifting base block, a diffuser frame, and an electric articulated arm. One side of the transverse toothed belt is bolted to the lower connecting frame and is slidably connected to the transverse slide rail. Lifting cylinders are provided at both ends below the transverse slider, and a lifting base block is provided at the output end of the lifting cylinder. A diffuser frame is provided below the lifting base block, and an electric articulated arm is hinged to the outer side of the diffuser frame.
[0014] As a further technical solution, the fiber spraying and adhesion component also includes a fiber tube, a guide wheel, an output duct, a central hanging block, a rotating motor, an output roller, a bottom hanging block, and a pressing and heating roller. The inner side of the material preparation tray is provided with a ring-shaped array of fiber tubes, and the output end of the fiber tube is provided with a guide wheel. The output end of the guide wheel is provided with an output duct, and the output end of the output duct is provided with an output roller. The two ends of the output roller pass through the central hanging block and are connected to the output end of the rotating motor. Below the central hanging block, a bottom hanging block is provided with its output end connected to the pressing and heating roller.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] This invention device mainly utilizes the output operation of a shaped arrangement mechanism and a fiber spraying attachment component to input fiber properties onto a rock slab to form an organic fiber structure. This greatly enhances the quality of the product during subsequent use, preventing breakage and damage. A pneumatic spline shaft is used for unlocking and locking. The hydraulic telescopic arm and electric gear output cause the product to rotate, and a pneumatic ejector bar ejects the product. An electric rotating seat on the positioning and flipping mechanism, in conjunction with a hydraulic expansion arm and a mechanical gripper, flips and resets the product to the processing position, effectively preventing slippage and breakage during processing. Attached Figure Description
[0017] Figure 1 A schematic diagram of a slab production device that is synergistically enhanced by fiber orientation and nano-interface modification;
[0018] Figure 2 This is a schematic diagram of the structure viewed from below in this invention;
[0019] Figure 3 This is a schematic diagram of the structure of the material inlet / outlet locking assembly in this invention;
[0020] Figure 4 This is a schematic diagram of the lifting and rotating ejection component in this invention;
[0021] Figure 5 This is a schematic diagram of the positioning and flipping mechanism in this invention;
[0022] Figure 6 This is a schematic diagram of the fixed arrangement mechanism in this invention;
[0023] Figure 7 This is a schematic diagram of the longitudinal toothed belt and the upper connecting frame in this invention;
[0024] Figure 8 This is a schematic diagram of the fiber spraying attachment component in this invention.
[0025] In the diagram: 1. Feeding / Discharging Locking Assembly; 101. Main Base Cabinet; 102. Slotted Platform; 103. Cylinder Base; 104. Telescopic Cylinder; 105. Push Plate; 106. Pneumatic Telescopic Plate; 107. Gear Box; 108. Rotary Motor; 109. Meshing Gear; 1010. Pneumatic Spline Shaft; 1011. Transmission Mounting Roller; 2. Lifting and Rotating Ejection Component; 201. Hydraulic Telescopic Arm; 202. Hinge Frame; 203, Arc-shaped plate; 204, Electric gear; 205, Driven gear; 206, Rotating base; 207, Pneumatic ejection bar; 3, Positioning and tilting mechanism; 301, Side base cabinet; 302, Control panel; 303, Bolted end arm; 304, Fixed base; 305, Hydraulic telescopic beam; 306, Mounting plate; 307, Hydraulic lifting arm; 308, Lifting base; 309, Electric rotating base; 3010. Hydraulic telescopic arm; 3011, Mechanical gripper; 4, Fixed arrangement mechanism; 401, Bearing top seat; 402, Longitudinal motor base; 403, Electric rotary wheel; 404, Longitudinal toothed belt; 405, Upper connecting frame; 406, Longitudinal slider; 407, Longitudinal slide rail; 408, Crossbeam frame; 409, Transverse motor base; 4010, Transverse toothed belt; 4011, Lower connecting frame; 4012, Transverse slider; 4013. 4014. Lateral slide rail; 4015. Lifting cylinder; 4016. Lifting base block; 4017. Diffusion frame; 4018. Electric articulated arm; 4019. Adjustment disc; 500. Fiber spraying attachment component; 501. Material preparation tray; 502. Fiber tube; 503. Guide wheel; 504. Output duct pipe; 505. Middle lifting block; 506. Rotary motor; 507. Output roller; 508. Bottom lifting block; 509. Pressing and heating roller. Detailed Implementation
[0026] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0027] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] Please see Figure 1-8 In this embodiment of the invention, the slab production device with synergistic enhancement of fiber orientation arrangement and nano-interface modification includes a feeding and discharging locking assembly 1, a lifting and rotating ejection component 2, a positioning and flipping mechanism 3, a shaping and arrangement mechanism 4, and a fiber spraying and attachment component 5. The inner side of the main base cabinet 101 on the feeding and discharging locking assembly 1 is provided with a hydraulic telescopic arm 201 connected to the lifting and rotating ejection component 2 at its output end. The outer side of the slotted platform 102 on the top side of the main base cabinet 101 is provided with a side base cabinet 301 on the positioning and flipping mechanism 3. The upper ends of the side base cabinet 301 are bolted to the bearing top seat 401 on the shaping and arrangement mechanism 4 via bolted end arms 303. The bottom end of the adjusting disk 4018 on the shaping and arrangement mechanism 4 is bolted to the material preparation disk 501 on the fiber spraying and attachment component 5.
[0030] The material feeding and discharging locking assembly 1 also includes a cylinder base 103, a telescopic cylinder 104, a push plate 105, and a pneumatic telescopic plate 106. The cylinder base 103 for mounting the telescopic cylinder 104 is provided above the side of the slotted platform 102. The output end of the telescopic cylinder 104 is provided with a push plate 105 whose output end is connected to the pneumatic telescopic plate 106.
[0031] In an embodiment of the present invention, when processing is required, the telescopic cylinder 104 on the cylinder base 103 pushes the push plate 105 and the pneumatic telescopic plate 106 to close inward, thereby limiting and locking the blank laterally to prevent it from shifting during processing, thus achieving the effect of positioning and guiding the blank.
[0032] The infeed / outfeed locking and unlocking assembly 1 also includes a gear box 107, a rotary motor 108, a meshing gear 109, a pneumatic splined insert shaft 1010, and a transmission mounting roller 1011. The gear box 107 is provided above both ends of the slotted table 102, and the meshing gear 109 connected to the output end of the rotary motor 108 is provided inside the gear box 107. A pneumatic splined insert shaft 1010 is provided at one set of output ends of the meshing gear 109, and a transmission mounting roller 1011 is provided at the other set of output ends of the meshing gear 109.
[0033] In an embodiment of the present invention, the rotary motor 108 drives the meshing gear 109 in the gear box 107 to rotate, thereby driving the transmission roller 1011 to rotate at a constant speed and smoothly transporting the blank to the processing station.
[0034] The lifting and rotating ejection component 2 also includes a hinge frame 202, an arc plate 203, an electric gear 204, a driven gear 205, a rotating base 206, and a pneumatic ejection bar 207. The output end of the hydraulic telescopic arm 201 is hinged to the arc plate 203 through the hinge frame 202. The output end of the arc plate 203 is provided with an electric gear 204 that meshes with the driven gear 205. The rotating base 206 is provided above the driven gear 205. The output end of the rotating base 206 is provided with a pneumatic ejection bar 207.
[0035] In an embodiment of the present invention, when a flipping operation is required, the hydraulic telescopic arm 201 is used to drive the hinge frame 202 to lower the arc plate 203 to a suitable height position. The electric gear 204 engages and drives the gear 205 to rotate, causing the rotating base 206 to rotate synchronously with the blank to rotate to a suitable flipping position. The product is then ejected by the pneumatic ejector bar 207.
[0036] The positioning and flipping mechanism 3 also includes a control panel 302, a fixed base 304, a hydraulic telescopic beam 305, a mounting plate 306, and a hydraulic lifting arm 307. The control panel 302 is provided on the outer side of one end of the side base cabinet 301. The fixed base 304 is provided on the inner side of the bolt end arm 303. The hydraulic telescopic beam 305 is provided on the inner side above the fixed base 304. The mounting plate 306 is provided at the output end of the hydraulic telescopic beam 305. The hydraulic lifting arm 307 is provided below the mounting plate 306.
[0037] In an embodiment of the present invention, the control panel 302 on the outside of the side base cabinet 301 sets the operating parameters, the hydraulic telescopic beam 305 moves laterally along the fixed base 304, and the working position of the hydraulic hoisting arm 307 is adjusted to the flipped position.
[0038] The positioning and flipping mechanism 3 also includes a lifting base 308, an electric rotating base 309, a hydraulic telescopic arm 3010, and a mechanical gripper 3011. The output end of the hydraulic lifting arm 307 is provided with the lifting base 308, and the inner side of the lifting base 308 is provided with an electric rotating base 309 whose output end is connected to the hydraulic telescopic arm 3010. The inner side of the hydraulic telescopic arm 3010 is provided with a mechanical gripper 3011.
[0039] In an embodiment of the present invention, the hydraulic lifting arm 307 drives the lifting base 308 to move up and down, and the electric rotating base 309 drives the hydraulic expansion arm 3010 to open and close, so that the mechanical gripper 3011 can accurately clamp the edge of the blank. The mechanical gripper 3011 can be flipped under the drive of the electric rotating base 309 to realize the alternating processing of the upper and lower surfaces of the blank. After flipping, the lifting and rotating ejection component 2 and the positioning and flipping mechanism 3 are used to reset the product and lock the pneumatic spline insert shaft 1010.
[0040] The fixed arrangement mechanism 4 also includes a longitudinal motor base 402, an electric wheel 403, a longitudinal toothed belt 404, an upper connecting frame 405, a longitudinal slider 406, a longitudinal slide rail 407, a crossbeam frame 408, a transverse motor base 409, and a transverse toothed belt 4010. The longitudinal motor base 402, whose output end is connected to the electric wheel 403, is provided above one end of the supporting top seat 401. The output end of the electric wheel 403 is engaged with the longitudinal toothed belt 404, which is bolted to the upper connecting frame 405. One end of the upper connecting frame 405 is slidably connected to the longitudinal slide rail 407 through the longitudinal slider 406. The crossbeam frame 408, on which the transverse motor base 409 is mounted, is provided above the longitudinal slider 406. The output end of the transverse motor base 409 is provided with the transverse toothed belt 4010.
[0041] In an embodiment of the present invention, the longitudinal motor base 402 on the bearing top seat 401 drives the electric rotating wheel 403, which engages with the longitudinal toothed belt 404 to drive the upper connecting frame 405 and the longitudinal slider 406 to move back and forth along the longitudinal slide rail 407 to complete the longitudinal positioning. The transverse motor base 409 drives the transverse toothed belt 4010 to rotate, which drives the transverse slider 4012 to move left and right along the transverse slide rail 4013 through the lower connecting frame 4011 to complete the transverse positioning.
[0042] The fixed arrangement mechanism 4 also includes a lower connecting frame 4011, a transverse slider 4012, a transverse slide rail 4013, a lifting cylinder 4014, a lifting base block 4015, a diffuser frame 4016, and an electric articulated arm 4017. One side of the transverse toothed belt 4010 is bolted to the lower connecting frame 4011 and is slidably connected to the transverse slide rail 4013. The lower ends of the transverse slider 4012 are provided with lifting cylinders 4014, and the output end of the lifting cylinders 4014 is provided with a lifting base block 4015. The lower part of the lifting base block 4015 is provided with a diffuser frame 4016, and the outer side of the diffuser frame 4016 is provided with an electric articulated arm 4017 that is hinged.
[0043] In an embodiment of the present invention, the lifting cylinder 4014 pushes the lifting base block 4015 to adjust the height up and down, the diffuser 4016 unfolds, and the electric articulated arm 4017 adjusts the arrangement angle and range, so as to precisely guide the fiber spraying attachment component 5 below the adjusting plate 4018 to the surface of the blank to form an oriented arrangement structure.
[0044] The fiber spraying and adhesion component 5 also includes a fiber tube 502, a guide wheel 503, an output duct 504, a middle hanging block 505, a rotating motor 506, an output roller 507, a bottom hanging block 508, and a pressing and heating roller 509. The inner side of the material preparation tray 501 is provided with a ring array of fiber tubes 502, and the output end of the fiber tube 502 is provided with a guide wheel 503. The output end of the guide wheel 503 is provided with an output duct 504, and the output end of the output duct 504 is provided with an output roller 507. The two ends of the output roller 507 pass through the middle hanging block 505 and are connected to the output end of the rotating motor 506. The bottom hanging block 508, whose output end is connected to the pressing and heating roller 509, is provided below the middle hanging block 505.
[0045] In this embodiment of the invention, the fiber tubes 502 distributed in a ring on the material preparation tray 501 release reinforcing fibers. After being guided by the guide wheel 503 and aligned by the output duct 504, the fibers are conveyed to the surface of the blank. The rotating motor 506 drives the output roller 507 to rotate at a uniform speed, uniformly spraying the nano-interface modification material onto the interface between the fiber and the blank to improve the bonding strength. The pressing and heating roller 509 below the bottom lifting block 508 heats up and rolls to press, so that the fiber, nanomaterial and rock slab blank are tightly bonded, completing the integrated treatment of nano-interface modification and fiber reinforcement. Then, the product is moved to the target position through the output operation of the inlet and outlet locking and unlocking component 1.
[0046] The working principle of this invention is as follows: When processing is required, the telescopic cylinder 104 on the cylinder base 103 pushes the push plate 105 and the pneumatic telescopic plate 106 to close inward, thereby limiting and locking the blank laterally to prevent it from shifting during processing, thus providing a positioning and guiding effect for the blank. The rotary motor 108 drives the meshing gear 109 in the gear box 107 to rotate, driving the transmission roller 1011 to rotate at a constant speed, smoothly conveying the blank to the processing station. When flipping is required, the hydraulic telescopic arm 201 is used to lower the hinge frame 202 to the arc plate 203 to a suitable height position, and the electric gear 204 engages. The drive gear 205 rotates, causing the rotating base 206 to rotate synchronously with the billet, rotating to a suitable flipping position. The pneumatic ejector bar 207 then ejects the product. The control panel 302 on the outside of the side cabinet 301 sets the operating parameters. The hydraulic telescopic beam 305 moves laterally along the fixed base 304, adjusting the working position of the hydraulic lifting arm 307. When the product reaches the flipping position, the hydraulic lifting arm 307 drives the lifting base 308 to move up and down. The electric rotating seat 309 drives the hydraulic expansion arm 3010 to open and close, allowing the mechanical gripper 3011 to precisely clamp the edge of the billet. The mechanical gripper 3011 can be moved from the electric rotating seat 309. Driven by the mechanism, the product is flipped, allowing for alternating processing of the upper and lower surfaces. After flipping, the lifting and rotating ejector 2 and the positioning and flipping mechanism 3 reset the product and lock the pneumatic spline insert shaft 1010. The longitudinal motor base 402 on the top support 401 drives the electric rotary wheel 403, which engages with the longitudinal toothed belt 404 to move the upper connecting frame 405 and the longitudinal slider 406 back and forth along the longitudinal slide rail 407, completing the longitudinal positioning. The transverse motor base 409 drives the transverse toothed belt 4010 to rotate, which, through the lower connecting frame 4011, drives the transverse slider 4012 to move left and right along the transverse slide rail 4013, completing the transverse positioning. The lifting cylinder 4014 pushes the lifting base block 4015 to adjust the height up and down, the diffuser frame 4016 unfolds, and the electric articulated arm 4... 017 Adjust the arrangement angle and range, and precisely guide the fiber spraying attachment component 5 below the adjustment disc 4018 to the surface of the blank to form an oriented arrangement structure. The fiber tubes 502 distributed in a ring on the preparation disc 501 release reinforcing fibers. After being guided by the guide wheel 503 and regulated by the output duct pipe 504, they are conveyed to the surface of the blank. The rotating motor 506 drives the output roller 507 to rotate at a uniform speed, and the nano-interface modification material is evenly sprayed on the interface between the fiber and the blank to improve the bonding strength. The pressing heating roller 509 below the bottom lifting block 508 heats up and rolls to press, so that the fiber, nanomaterial and rock slab blank are tightly bonded, completing the integrated treatment of nano-interface modification and fiber reinforcement. Then, the product is moved to the target position through the output operation of the inlet and outlet locking and unlocking component 1.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A slab production device that synergistically enhances slab production through fiber orientation and nano-interface modification, comprising an infeed / outfeed interlocking assembly (1), a lifting and rotating ejection component (2), a positioning and flipping mechanism (3), a shaping and arranging mechanism (4), and a fiber spraying and adhesion component (5), characterized in that: The inner side of the main base cabinet (101) on the inlet / outlet locking assembly (1) is provided with a hydraulic telescopic arm (201) connected to the lifting and rotating ejection component (2) at the output end. The outer side of the slotted platform (102) on the top side of the main base cabinet (101) is provided with a side base cabinet (301) on the positioning and flipping mechanism (3). The upper ends of the side base cabinet (301) are bolted to the bearing top seat (401) on the shaping and arranging mechanism (4) via bolted end arms (303). The bottom end of the adjusting plate (4018) on the shaping and arranging mechanism (4) is bolted to the material preparation tray (501) on the fiber spraying and attaching component (5).
2. The slab production device according to claim 1, characterized in that: The feeding and discharging locking assembly (1) also includes a cylinder base (103), a telescopic cylinder (104), a push plate (105), and a pneumatic telescopic plate (106). The cylinder base (103) for mounting the telescopic cylinder (104) is provided above the side of the slotted platform (102). The output end of the telescopic cylinder (104) is provided with a push plate (105) whose output end is connected to the pneumatic telescopic plate (106).
3. The slab production device according to claim 2, characterized in that: The feeding and discharging locking assembly (1) also includes a gear box (107), a rotary motor (108), a meshing gear (109), a pneumatic spline shaft (1010), and a transmission mounting roller (1011). The gear box (107) is provided above both ends of the slotted platform (102), and the meshing gear (109) connected to the output end of the rotary motor (108) is provided inside the gear box (107). A set of output ends of the meshing gear (109) is provided with a pneumatic spline shaft (1010), and another set of output ends of the meshing gear (109) is provided with a transmission mounting roller (1011).
4. The slab production device according to claim 1, characterized in that: The lifting and rotating ejection component (2) also includes a hinge frame (202), an arc plate (203), an electric gear (204), a driven gear (205), a rotating base (206), and a pneumatic ejection bar (207). The output end of the hydraulic telescopic arm (201) is hinged to the arc plate (203) through the hinge frame (202). The output end of the arc plate (203) is provided with an electric gear (204) that meshes with the driven gear (205). The rotating base (206) is provided above the driven gear (205), and the output end of the rotating base (206) is provided with a pneumatic ejection bar (207).
5. The slab production device according to claim 1, characterized in that: The positioning and flipping mechanism (3) also includes a control panel (302), a fixed base (304), a hydraulic telescopic beam (305), a mounting plate (306), and a hydraulic lifting arm (307). The control panel (302) is provided on the outer side of one end of the side base cabinet (301). The fixed base (304) is provided on the inner side of the bolt end arm (303). The hydraulic telescopic beam (305) is provided on the inner side above the fixed base (304). The mounting plate (306) is provided at the output end of the hydraulic telescopic beam (305). The hydraulic lifting arm (307) is provided below the mounting plate (306).
6. The slab production apparatus according to claim 5, characterized in that: The positioning and flipping mechanism (3) also includes a lifting base (308), an electric rotating seat (309), a hydraulic telescopic arm (3010), and a mechanical gripper (3011). The output end of the hydraulic lifting arm (307) is provided with a lifting base (308), and the inner side of the lifting base (308) is provided with an electric rotating seat (309) whose output end is connected to the hydraulic telescopic arm (3010). The inner side of the hydraulic telescopic arm (3010) is provided with a mechanical gripper (3011).
7. The slab production apparatus according to claim 1, characterized in that: The fixed arrangement mechanism (4) also includes a longitudinal motor base (402), an electric wheel (403), a longitudinal toothed belt (404), an upper connecting frame (405), a longitudinal slider (406), a longitudinal slide rail (407), a crossbeam frame (408), a transverse motor base (409), and a transverse toothed belt (4010). A longitudinal motor base (402) with its output end connected to the electric wheel (403) is provided above one end of the bearing top seat (401), and the output end of the electric wheel (403) is engaged with a longitudinal toothed belt (404) bolted to the upper connecting frame (405). A longitudinal slide rail (407) is slidably connected to one end of the upper connecting frame (405) through the longitudinal slider (406). A crossbeam frame (408) for mounting the transverse motor base (409) is provided above the longitudinal slider (406), and a transverse toothed belt (4010) is provided at the output end of the transverse motor base (409).
8. The slab production apparatus according to claim 7, characterized in that: The fixed arrangement mechanism (4) also includes a lower connecting frame (4011), a transverse slider (4012), a transverse slide rail (4013), a lifting cylinder (4014), a lifting base block (4015), a diffuser frame (4016), and an electric articulated arm (4017). One side of the transverse toothed belt (4010) is bolted to the lower connecting frame (4011) and is slidably connected to the transverse slide rail (4013). The lower ends of the transverse slider (4012) are provided with lifting cylinders (4014), and the output end of the lifting cylinder (4014) is provided with a lifting base block (4015). The lower part of the lifting base block (4015) is provided with a diffuser frame (4016), and the outer side of the diffuser frame (4016) is provided with an electric articulated arm (4017) that is hinged.
9. The slab production apparatus according to claim 1, characterized in that: The fiber spraying attachment component (5) also includes a fiber tube (502), a guide wheel (503), an output duct (504), a middle hanging block (505), a rotating motor (506), an output roller (507), a bottom hanging block (508), and a pressing and heating roller (509). The inner side of the preparation tray (501) is provided with a ring array of fiber tubes (502), and the output end of the fiber tube (502) is provided with a guide wheel (503). The output end of the guide wheel (503) is provided with an output duct (504), and the output end of the output duct (504) is provided with an output roller (507). The two ends of the output roller (507) pass through the middle hanging block (505) and are connected to the output end of the rotating motor (506). The bottom hanging block (508) with its output end connected to the pressing and heating roller (509) is provided below the middle hanging block (505).
Citation Information
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Rock wool production weighing belt device and rock wool board production line
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