A rope making machine gauge

Abstract

This invention relates to the field of rope making machine technology, specifically a rope making machine measuring device. It includes a control system, a signal acquisition system, and a frame mechanism. The frame mechanism includes a frame, a power unit, a transmission system, and a rope winding device. The frame is a rectangular double-layered platform. The power unit includes a motor located at the left corner of the lower platform of the frame. The rope winding device includes a diamond-shaped plate fixed to the other end of the hollow flange main shaft, with a paper rope meter wheel mounted on the diamond-shaped plate near the pulley cantilever. The signal acquisition device includes a semi-circular fixing plate fixed to the upper platform of the frame, with an arc-shaped infrared receiving plate fixed on the semi-circular fixing plate. The signal transmitting device includes a signal trigger post fixed to the paper rope meter wheel, a proximity switch located below the paper rope meter wheel, and a circuit board disk fixed to the outside of the diamond-shaped plate of the rope winding device, with four infrared emitting diodes arranged in a cross pattern on the circuit board disk. The control system calculates the length of paper rope on the rope reel, stops the machine, and alarms when the set length is reached.

Description

Technical Field

[0001] This invention relates to the field of rope making machine technology, and in particular to a rope making machine metering device. Background Technology

[0002] Current paper rope making machines, due to their special structural problems, lack a device that can measure the rope length in real time, making it inconvenient to measure the number of meters of paper rope on the take-up reel.

[0003] This invention provides a rope-making machine metering device that can accurately measure the number of meters produced in real time, thus perfectly solving the above problems. Summary of the Invention

[0004] The main objective of this invention is to provide a metering device for a rope-making machine, so as to effectively solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rope-making machine metering device, comprising a control system, a signal acquisition system, and a frame mechanism; The frame mechanism includes a frame, a power unit, a transmission system, and a rope winding device. The frame is a rectangular double-layered platform frame. The power unit includes a motor fixed to the left corner of the lower platform of the frame. The transmission system includes a transition shaft fixed with a bearing seat in the middle of the lower platform of the frame, a hollow flange main shaft fixed with two bearing seats in the middle of the upper platform of the frame, a driven main shaft synchronous pulley fixed at one end of the hollow flange main shaft, and a rope winding device fixed at the other end. A motor synchronous pulley is fixed on the motor shaft, a transition synchronous pulley is fixed on the transition shaft, and a V-belt pulley is coaxially arranged on the outside of the transition synchronous pulley. A tension pulley is fixed on the right side frame of the frame. The motor synchronous pulley, the main shaft synchronous pulley, and the transition synchronous pulley are connected by a synchronous belt to transmit power. The hollow flange main shaft is a hollow shaft with a concentric shaft (not shown in the figure) fixed to its center with a bearing. A rope tube pulley is fixed to the outside of the main shaft synchronous pulley on the concentric shaft. The concentric shaft is also a hollow shaft with a paper rope inlet in the middle hole. The rope tube pulley, the tension pulley, and the V-belt pulley are connected by a V-belt to transmit power. The rope winding device includes a rhomboid plate fixed to the other end of the hollow flange main shaft. A through hole is provided in the center of the rhomboid plate, and a concentric shaft protrudes from the through hole. A central gear is fixed on the concentric shaft. The two sides of the central gear mesh with a first driven gear and a second driven gear fixed on the rhomboid plate, respectively. An integral and concentric first grooved wheel is provided on the outer side of the first driven gear, and an integral and concentric second grooved wheel is provided on the outer side of the second driven gear. A bracket is fixed on both sides of the central gear, and a paper rope reversing wheel is rotatably fixed on the bracket. The paper rope reversing wheel is located outside the central gear and its axis is perpendicular to the axis of the central gear. A pulley cantilever and a counterweight cantilever are fixed at both ends of the rhomboid plate, respectively. Several guide wheels are arranged at intervals on the pulley cantilever. A paper rope meter wheel is provided on the side of the rhomboid plate near the pulley cantilever. A rope winding device is provided between the pulley cantilever and the counterweight cantilever. The rope winding device has a rope reel located in the middle of the pulley cantilever and the counterweight cantilever. A brake device is provided on the rope winding device. The first grooved wheel, the second grooved wheel, and the paper rope meter wheel are all pulleys with a groove in the middle, and the first grooved wheel and the second grooved wheel are provided with multiple wheel grooves.

[0006] The signal acquisition system includes a signal collection device fixed to the upper platform of the frame and a signal transmission device fixed to the diamond plate of the rope winding device. The control system collects the pulses emitted by the signal transmitting device and controls the counting and start / stop of the rope making machine.

[0007] Preferably, the signal collection device includes a semi-circular fixing plate fixed to the upper platform of the frame, and an arc-shaped infrared receiving plate is fixed on the semi-circular fixing plate.

[0008] Preferably, the signal transmitting device includes a signal trigger post fixed on the paper rope meter wheel of the rope winding device, a proximity switch disposed on the lower side of the paper rope meter wheel, and a circuit board disk fixed on the outside of the rhomboid plate of the rope winding device, wherein four infrared emitting diodes are arranged in a cross pattern on the circuit board disk. Preferably, when the paper rope meter wheel rotates 360 degrees under the drive of the paper rope, the signal trigger post triggers the proximity switch to send a signal once, which in turn commands the four infrared emitting diodes to emit infrared light once simultaneously. The arc-shaped infrared receiving board receives the infrared light signal emitted by the infrared emitting diodes once. Since the four infrared emitting diodes are arranged in a cross shape on the disc, it can be ensured that no matter where the diamond plate rotates, when the paper rope meter wheel triggers the infrared emitting diodes to emit infrared light signals, at least one infrared emitting diode signal can be received.

[0009] Preferably, the control system collects information emitted by the signal transmitting device. Based on the number of infrared signals emitted by the infrared emitting diodes, the system multiplies the number of meters of paper rope on the rope reel by the circumference of the groove bottom. Once the set length is reached, the control system stops the rope making machine and issues an alarm.

[0010] The beneficial effects of this invention are: it can measure the length of paper rope on the rope reel in real time, which facilitates the control of the production process. Attached Figure Description

[0011] Appendix Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the present invention. Figure 1 .

[0012] Appendix Figure 2 This is a schematic diagram of the three-dimensional structure of an embodiment of the present invention. Figure 2 .

[0013] Appendix Figure 3 For the appendix Figure 2 Enlarged view of a specific area.

[0014] Appendix Figure 1 —3. Frame 1, Synchronous Belt 2, Motor 3, Motor Synchronous Pulley 4, Transition Synchronous Pulley 5, V-Belt Pulley 6, Transition Shaft 6-1, Tensioning Pulley 7, V-Belt 8, Paper Rope Inlet 9, Rope Tube Pulley 10, Main Shaft Synchronous Pulley 11, Hollow Flange Main Shaft 12, Semi-circular Fixing Plate 13, Arc-shaped Infrared Receiver Plate 14, Circuit Board Disc 15, Infrared Emitting Diode 16, Paper Rope 17, Central Gear 18, Bearing Seat 19, Brake 20, Proximity Switch 21, Paper Rope Meter Wheel 22, Signal Trigger Column 23, Guide Wheel 24, First Driven Gear 25, Pulley Cantilever 26, First Grooved Gear 27, Brake Device 28, Counterweight Cantilever 29, Paper Rope Reversing Wheel 30, Second Grooved Gear 31, Second Driven Gear 32, Rope Reel 33, Diamond Plate 34, Rope Winding Device 35. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0016] Appendix Figure 1 As shown in Figure 3, a rope-making machine metering device includes a control system, a signal acquisition system, and a frame mechanism; The frame mechanism includes a frame, a power unit, a transmission system, and a rope winding device; the frame 1 is a rectangular double-layer platform frame; the power unit includes a motor 3 fixed to the left corner of the lower platform of the frame 1; the transmission system includes a transition shaft 6-1 fixed with a bearing seat in the middle of the lower platform of the frame 1, a hollow flange main shaft 12 fixed with two bearing seats 19 in the middle of the upper platform of the frame 1, a main shaft synchronous pulley 11 fixed to one end of the hollow flange main shaft 12, and a rope winding device fixed to the other end; a motor synchronous pulley 4 is fixed on the shaft of the motor 3. A transition synchronous pulley 5 is fixed on the transition shaft 6-1. A coaxial triangular belt pulley 6 is provided on the outside of the transition synchronous pulley 5. A tension pulley 7 is fixed on the right side frame of the frame 1. The motor synchronous pulley 4, the main shaft synchronous pulley 11, and the transition synchronous pulley 5 are connected by a synchronous belt 2 to transmit power. The hollow flange main shaft 12 is a hollow shaft, and a concentric shaft (not shown in the figure) is fixed to its center by a bearing. A rope tube pulley 10 is fixed to the outside of the main shaft synchronous pulley 11 on the concentric shaft. The concentric shaft is also a hollow shaft, with a paper rope inlet 9 in the middle hole. The rope tube pulley 10... Tensioner 7. The V-belt pulley 6 is connected to the V-belt 8 to transmit power; The rope winding device includes a rhomboid plate 34 fixed to the other end of the hollow flange main shaft 12. A through hole is provided in the center of the rhomboid plate 34, through which a concentric shaft protrudes. A central gear 18 is fixed on the concentric shaft. The two sides of the central gear 18 mesh with a first driven gear 25 and a second driven gear 32 fixed on the rhomboid plate 34, respectively. A first concentric grooved wheel 27 is provided on the outer side of the first driven gear 25, and a second concentric grooved wheel 31 is provided on the outer side of the second driven gear 32. A bracket 20 is fixed on both sides of the central gear 18, and a paper rope is rotatably fixed on the bracket 20. The reversing wheel 30 is located outside the central gear 18 and its axis is perpendicular to the axis of the central gear 18. The two ends of the rhomboid plate 34 are respectively fixed with a pulley cantilever 26 and a counterweight cantilever 29 perpendicular to it. Several guide wheels 24 are arranged at intervals on the pulley cantilever 26. A paper rope meter wheel 22 is provided on the side of the rhomboid plate 34 near the pulley cantilever 26. A rope winding device 35 is provided between the pulley cantilever 26 and the counterweight cantilever 29. The rope winding device 35 has a rope reel 33 located between the pulley cantilever 26 and the counterweight cantilever 29. A brake device 28 is provided on the rope winding device 35. The first grooved wheel 27, the second grooved wheel 31, and the paper rope meter wheel 22 are all pulleys with grooves in the middle, and the first grooved wheel 27 and the second grooved wheel 31 are provided with multiple wheel grooves.

[0017] The signal acquisition system includes a signal collection device fixed on the upper platform of the frame 1 and a signal transmission device fixed on the rhomboid plate 34 of the rope winding device. The control system collects the pulses emitted by the signal transmitting device and controls the counting and start / stop of the rope making machine.

[0018] The signal collection device includes a semi-circular fixing plate 13 fixed on the upper platform of the frame 1, and an arc-shaped infrared receiving plate 14 fixed on the semi-circular fixing plate 13.

[0019] The signal transmitting device includes a signal trigger post 23 fixed on the paper rope meter wheel 22 of the rope winding device, a proximity switch 21 located on the lower side of the paper rope meter wheel 22, and a circuit board disk 15 fixed on the outside of the rhomboid plate 34 of the rope winding device. Four infrared emitting diodes 16 are arranged in a cross shape on the circuit board disk 15. When the paper rope meter wheel 22 rotates 360 degrees under the drive of the paper rope, the signal trigger post 23 triggers the proximity switch 21 to send a signal, which in turn commands the four infrared emitting diodes 16 to emit infrared light simultaneously once. The arc-shaped infrared receiving plate 14 receives the infrared light signal emitted by the infrared emitting diodes 16. Since the four infrared emitting diodes 16 are arranged in a cross shape on the disc 15, it can be ensured that when the diamond plate 34 rotates to any position, the paper rope meter wheel 22 can receive the infrared light signal emitted by the infrared emitting diodes 16 when it triggers them to emit infrared light.

[0020] The control system collects information emitted by the signal transmitting device. Based on the number of infrared signals emitted by the infrared emitting diode 16, the system multiplies the number of meters of paper rope on the bottom of the paper rope meter wheel 22 by the circumference of the groove. Once the set length is reached, the control system stops the rope making machine and issues an alarm.

[0021] In use, the paper rope 17 enters from the paper rope inlet 9, then changes direction via the paper rope reversing wheel 30, and wraps several times between the first groove wheel 27 and the second groove wheel 31. It then winds onto the rope reel 33 via the paper rope meter wheel 22 and the guide wheel 24. The triangular belt pulley 6 on the transition shaft 6-1 drives the triangular belt 8 to run, which in turn drives the rope tube pulley 10 to rotate, causing the concentric shaft (not shown in the figure) and the central gear 18 to rotate. At the same time, the first groove wheel 27 and the second groove wheel 31 meshing with it rotate to pull out the paper rope 7. The brake device 28 is in a semi-brake state. The rope reel 33 rotates with the diamond plate 34, but at a slightly slower speed than the diamond plate 34, ensuring that the paper rope wound on the rope reel 33 is only the newly produced part and will not break the paper rope 7. At this time, the paper rope 7 passing through the paper rope meter wheel 22 is also in a taut state, driving the paper rope meter wheel 22 to rotate, thereby driving the signal trigger column 23 to rotate. At this time, the circumference of the bottom of the groove of the paper rope meter wheel 22 after one rotation is equal to the length of the paper rope 7 that has passed through. The control system can calculate the total length of the paper rope wound on the rope reel 33 by multiplying the number of rotations of the paper rope meter wheel 22 by the circumference of the bottom of the groove of the paper rope meter wheel 22. When the set length is reached, the machine will stop and alarm, and the rope reel 33 will be replaced.

[0022] The beneficial effects of this invention are: it allows for real-time measurement of the paper rope length on the rope reel, facilitating production process control. It avoids losses caused by excessively long ropes, or insufficient length leading to splices and reduced product quality after supplementation.

[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A metering device for a rope-making machine, characterized in that: It includes a control system, a signal acquisition system, and a frame mechanism; the frame mechanism includes a frame, a power unit, a transmission system, and a rope winding device; the frame is a rectangular double-layered platform frame; the power unit includes a motor fixed to the left corner of the lower platform of the frame; the transmission system includes a transition shaft fixed with a bearing seat in the middle of the lower platform of the frame, a hollow flange main shaft fixed with two bearing seats in the middle of the upper platform of the frame, a driven main shaft synchronous pulley fixed at one end of the hollow flange main shaft, and a rope winding device fixed at the other end; a [missing information - likely a component or device] is fixed on the motor shaft. The motor synchronous pulley has a transition synchronous pulley fixed on the transition shaft. A V-belt pulley is coaxially mounted on the outer side of the transition synchronous pulley. A tension pulley is fixed on the right side frame of the machine frame. The motor synchronous pulley, main shaft synchronous pulley, and transition synchronous pulley are connected by a synchronous belt to transmit power. The hollow flange main shaft is a hollow shaft. A concentric shaft is fixed to the center with a bearing. A rope tube pulley is fixed to the outer side of the main shaft synchronous pulley on the concentric shaft. The concentric shaft is also a hollow shaft with a paper rope inlet in the middle hole. The rope tube pulley, tension pulley, and V-belt pulley are connected by a V-belt to transmit power. The rope winding device includes a rhomboid plate fixed to the other end of the hollow flange main shaft. A through hole is provided in the center of the rhomboid plate, and a concentric shaft protrudes from the through hole. A central gear is fixed on the concentric shaft. The two sides of the central gear mesh with a first driven gear and a second driven gear fixed on the rhomboid plate, respectively. An integral and concentric first grooved wheel is provided on the outer side of the first driven gear, and an integral and concentric second grooved wheel is provided on the outer side of the second driven gear. A bracket is fixed on both sides of the central gear, and a paper rope reversing wheel is rotatably fixed on the bracket. The paper rope reversing wheel is located outside the central gear and its axis is perpendicular to the axis of the central gear. A pulley cantilever and a counterweight cantilever are fixed at both ends of the rhomboid plate, respectively. Several guide wheels are arranged at intervals on the pulley cantilever. A paper rope meter wheel is provided on the side of the rhomboid plate near the pulley cantilever. A rope winding device is provided between the pulley cantilever and the counterweight cantilever. The rope winding device has a rope reel located in the middle of the pulley cantilever and the counterweight cantilever. A brake device is provided on the rope winding device. The first grooved wheel, the second grooved wheel, and the paper rope meter wheel are all pulleys with a groove in the middle, and the first grooved wheel and the second grooved wheel are provided with multiple wheel grooves; The signal acquisition system includes a signal collection device fixed to the upper platform of the frame and a signal transmission device fixed to the diamond plate of the rope winding device. The control system collects the pulses emitted by the signal transmitting device and controls the counting and start / stop of the rope making machine.

2. The metering device for a rope-making machine according to claim 1, characterized in that: The signal collection device includes a semi-circular fixing plate fixed to the upper platform of the rack, and an arc-shaped infrared receiving plate is fixed on the semi-circular fixing plate.

3. The metering device for a rope-making machine according to claim 1, characterized in that: The signal transmitting device includes a signal trigger post fixed on the paper rope meter wheel of the rope winding device, a proximity switch located on the lower side of the paper rope meter wheel, and a circuit board disk fixed on the outside of the rhomboid plate of the rope winding device. Four infrared emitting diodes are arranged in a cross pattern on the circuit board disk.

4. A metering device for a rope-making machine according to claims 1-3, characterized in that: When the paper rope meter wheel rotates 360 degrees driven by the paper rope, the signal trigger post triggers the proximity switch to send a signal, which in turn commands the four infrared emitting diodes to emit infrared light simultaneously. The arc-shaped infrared receiving board receives the infrared light signal emitted by the infrared emitting diodes. Since the four infrared emitting diodes are arranged in a cross shape on the disc, it can be ensured that no matter where the diamond plate rotates, when the paper rope meter wheel triggers the infrared emitting diodes to emit infrared light signals, at least one infrared emitting diode signal will be received.

5. The metering device for a rope-making machine according to claim 1, characterized in that: The control system collects information emitted by the signal transmitting device. Based on the number of infrared signals emitted by the infrared emitting diodes, it multiplies the number of meters of paper rope on the rope counting wheel by the circumference of the groove bottom. Once the set length is reached, the control system stops the rope making machine and issues an alarm.

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