Modular reconfigurable industrial device design system

Abstract

This application relates to the field of industrial equipment design technology and discloses a modular and reconfigurable industrial equipment appearance design system, comprising: a hierarchical modular unit: used to receive industrial equipment appearance design requirements, divide the equipment appearance into a first-level basic module, a second-level functional module, and a third-level decorative module according to functional hierarchy, and output module division parameters to an interface adaptation unit; and an interface adaptation unit: used to receive the module division parameters output by the hierarchical modular unit, standardize the mechanical interfaces, electrical interfaces, and data interfaces of different level modules, generate an interface adaptation scheme, and transmit it to the module reconfiguration unit. This invention improves the customization efficiency and cost control capability of industrial equipment appearance. Through a hierarchical modular architecture and standardized interface design, it supports customers' personalized needs for appearance details such as brand logos, solving the problems of long customization cycles and high costs in traditional static design.

Description

Technical Field

[0001] This invention relates to the field of industrial equipment design technology, specifically to a modular and reconfigurable industrial equipment appearance design system. Background Technology

[0002] An industrial equipment appearance design system refers to a design system that breaks down the appearance of industrial equipment into different modules according to functional levels, standardizes the module interfaces, and combines algorithms to achieve module compatibility matching and dynamic reconstruction, thereby meeting the needs of customized equipment appearance, convenient maintenance, and scenario adaptability.

[0003] Existing modular industrial equipment appearance design systems mostly adopt a simple module splicing mode: they typically divide the appearance into only a few fixed modules, lack unified standards for module interfaces, and do not have a dynamic optimization mechanism. During use, module dimensions and interfaces must be manually matched; if module parameters deviate, reprocessing is necessary. Furthermore, module division relies on experience-based judgment, often resulting in functional overlap or interface redundancy. When the equipment needs to replace appearance components, the entire module structure must be adjusted.

[0004] In the current industrial equipment appearance design, traditional solutions for personalized requirements on appearance details such as brand logos and color schemes often adopt an integrated structural design: the various components of the equipment appearance are fixedly connected to the main frame, and there is no unified standard for the interfaces of different components. When users need to customize specific brand logos or adjust color schemes, the entire appearance of the equipment needs to be redesigned, molded, and produced. This not only leads to a long customization cycle, but also increases the cost of single-piece customization because customized components cannot be reused with other equipment. It is difficult to meet the personalized appearance requirements of small and medium batches and rapid response, which seriously restricts the flexible adaptation and cost control of industrial equipment appearance. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a modular and reconfigurable industrial equipment appearance design system, which solves the problems of low reconfiguration efficiency caused by the lack of quantitative evaluation standards for module division and the lack of unified interface specifications in modular industrial equipment appearance design systems.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a modular and reconfigurable industrial equipment appearance design system, characterized in that it comprises:

[0007] Layered modular unit: Used to receive industrial equipment appearance design requirements, divide the equipment appearance into a first-level basic module, a second-level functional module and a third-level decorative module according to the functional hierarchy, and output the module division parameters to the interface adapter unit;

[0008] Interface adaptation unit: Used to receive the module division parameters output by the hierarchical modular unit, standardize the mechanical interfaces, electrical interfaces and data interfaces of different level modules, generate interface adaptation schemes and transmit them to the module reconstruction unit;

[0009] Module Reconstruction Unit: This unit receives the interface adaptation scheme output by the interface adaptation unit, performs compatibility matching and reconstruction execution of modules based on a preset algorithm, outputs the final modular reconstruction scheme, and transmits the efficiency parameters and deviation data generated during the reconstruction process to the data processing unit.

[0010] Data processing unit: Used to receive efficiency parameters and deviation data output by the module reconstruction unit, perform data cleaning, format standardization and outlier filtering, and generate standardized data messages to be transmitted to the feedback adjustment unit;

[0011] The feedback adjustment unit receives standardized data messages output by the data processing unit, converts them into module partitioning optimization instructions according to preset rules, and transmits them to the hierarchical modular unit to drive the hierarchical modular unit to adjust the module partitioning parameters.

[0012] The output of the hierarchical modular unit is connected to the input of the interface adapter unit via a data bus. The output of the interface adapter unit is connected to the input of the module reconfiguration unit via a data bus. The output of the module reconfiguration unit is connected to the input of the data processing unit via a data bus. The output of the data processing unit is connected to the input of the feedback adjustment unit via a data bus. The output of the feedback adjustment unit is connected to the input of the hierarchical modular unit via a data bus, thereby realizing dynamic optimization of parameters throughout the entire process.

[0013] The preferred algorithm for determining the rationality of the built-in module partitioning of the hierarchical modular unit is as follows:

[0014]

[0015] In the formula:

[0016] R is the rationality index of module division, with a value range from 0 to 1. R ≥ 0.7 is considered reasonable.

[0017] ;

[0018] The consistency of the module interface is scored on a scale of 0 to 10.

[0019] α and β are weighting coefficients. The value of β ranges from 0.6 to 0.8, and the value of t ranges from 0.2 to 0.4.

[0020] The average dimensional deviation of the module is expressed in mm.

[0021] The module connection complexity is rated from 0 to 5.

[0022] The module division was deemed reasonable, and the process proceeded to the interface adaptation stage. The modules need to be re-divided.

[0023] Preferably, the module refactoring unit incorporates a refactoring efficiency promotion algorithm. This algorithm directly optimizes based on the output parameter R of the module partitioning rationality algorithm, as shown in the formula:

[0024]

[0025] In the formula:

[0026] F is the promotion coefficient, which ranges from 0 to 1. When F ≥ 0.6, the feedback adjustment unit is triggered.

[0027] E represents the reconfiguration efficiency system. The interval (positively correlated with the R value, for every 0.1 increase in R, (Shorten by 10%) For traditional replacement costs, The cost of modular replacement (positively correlated with the R value; for every 0.1 increase in R, ...) (reduced by 8%) Time weighting;

[0028] After receiving the F value, the feedback adjustment unit outputs a parameter correction command to the hierarchical modular unit: (F-0.6)×0.5, = (1-( (×0.4), driving the hierarchical modular unit to recalculate the R value until... ;

[0029] when When this occurs, the feedback adjustment unit is triggered, and a correction command is output (such as...). , ), drive hierarchical modular unit recalculation until This enables dynamic optimization of module partitioning.

[0030] Preferably, the processing flow of the data processing unit includes:

[0031] Data cleaning: Remove outliers that exceed a preset threshold. The abnormal threshold is 120% of the traditional replacement time. The abnormal threshold is 120% of the traditional replacement cost.

[0032] Format standardization: Convert efficiency parameters and deviation data into JSON format, including fields such as parameter type, measured value, target value, and collection timestamp;

[0033] Data compression: The LZ77 algorithm is used to compress data packets, with a compression ratio of ≥2:1.

[0034] Preferably, the built-in parameter conversion of the feedback adjustment unit includes:

[0035] Efficiency parameters output by the data processing unit ( , ) converted to The correction amount is used to convert the deviation data (the difference between the actual R value and the target value) into the correction amount of α. The accuracy of the correction amount calculation is retained to two decimal places.

[0036] Preferred, hierarchical modular unit parameters:

[0037] The primary basic module includes the main frame of the equipment and the basic panel. Its mechanical interface adopts ISO standard hole positions, specifically M6 threaded holes with a hole spacing of 50mm±0.1mm. The primary basic module accounts for 65% to 75% of the total appearance cost and is fixedly connected to the main body of the equipment through welding.

[0038] The secondary functional module includes an operation panel, indicator lights, and a heat dissipation grille. Its electrical interface uses an M12 circular connector and has an IP67 waterproof rating. The pins are defined as follows: pin 1 is for power (DC24V), pin 2 is for signal (RS485), and pin 3 is for ground. The secondary functional module is detachably connected to the primary basic module via a snap-fit ​​structure.

[0039] The third-level decorative module includes brand logo patches, side decorative strips, and panel color matching layers; it uses ABS+PMMA composite board (2-3mm thick) and is detachably connected to the second-level functional module via a magnetic mechanical interface. The magnetic attraction of this interface is 8-12N, ensuring a stable connection and tool-free disassembly; its data interface is compatible with the standardized interface of the interface adapter unit, and it supports customized production of surface textures through UV transfer printing. The weight of a single module is ≤0.5kg, accounting for 5%-10% of the total appearance cost.

[0040] Preferred algorithm for rational module partitioning:

[0041] When the industrial equipment is a heavy machine tool, the initial α=0.8 and β=0.2; when it is a light control cabinet, the initial α=0.6 and β=0.4. The L2 classification standard is as follows: level 0 indicates no connection, level 1 indicates a single snap-fit ​​connection, level 2 indicates snap-fit ​​and bolt connection, level 3 indicates a multi-directional nested connection, level 4 indicates a hydraulically assisted connection, and level 5 indicates a welded fixed connection.

[0042] Preferably, the reconstruction efficiency promotion algorithm:

[0043] The calculation of includes module disassembly time (≤5 min / unit), transportation time (≤30 min), and assembly time (≤8 min / unit), and The actual value of needs to satisfy: when R = 0.7, ≤ 60% of the traditional replacement time;

[0044] When R = 0.8, ≤ 50% of the traditional replacement time;

[0045] The actual value of needs to satisfy: when R = 0.7, ≤ 70% of the traditional replacement cost;

[0046] When R = 0.8, ≤ 60% of the traditional replacement cost.

[0047] Preferably, the parameter conversion of the feedback adjustment unit is specifically:

[0048] Correction amount = (measured value of T1 - target value of T1) / target value of T1 × 0.5 mm. When the measured value of T1 < target value of T1, the correction amount takes a negative value;

[0049] α correction amount = (target R value - actual R value) × 0.2. The corrected α value shall not exceed the value range of 0.6 to 0.8;

[0050] After the correction instruction output by the feedback adjustment unit is received by the hierarchical modular unit, the hierarchical modular unit immediately re-executes the module division process and recalculates the R value based on the corrected α, value.

[0051] The present invention provides a modular and reconfigurable industrial equipment appearance design system. It has the following beneficial effects:

[0052] 1. The present invention improves the customization efficiency and cost control ability of the industrial equipment appearance. Through the hierarchical modular architecture and standardized interface design, the rapid reconstruction of the equipment appearance can be achieved, and it supports the personalized needs of customers for appearance details such as brand logos and color matching, solving the problems of long customization cycle and high cost in traditional static design.

[0053] 2. This invention achieves dynamic optimization and full lifecycle adaptation of module partitioning. By leveraging the rationality algorithm of module partitioning and the efficiency of reconstruction, it promotes the closed-loop collaboration of the algorithm. The module parameters can be continuously optimized through the feedback adjustment unit. Standardized mechanical, electrical and data interfaces ensure compatibility of modules at different levels. It supports the device to adapt to changes in scenarios through module upgrades throughout its lifecycle, extends the effective service life of the device appearance, and reduces resource waste. Attached Figure Description

[0054] Figure 1 This is a system flowchart of the present invention. Detailed Implementation

[0055] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0056] Please see the appendix Figure 1 The present invention provides a modular and reconfigurable industrial equipment appearance design system, comprising:

[0057] Layered modular unit: Used to receive industrial equipment appearance design requirements, divide the equipment appearance into a first-level basic module, a second-level functional module and a third-level decorative module according to the functional hierarchy, and output the module division parameters to the interface adapter unit;

[0058] Interface adaptation unit: Used to receive the module division parameters output by the hierarchical modular unit, standardize the mechanical interfaces, electrical interfaces and data interfaces of different level modules, generate interface adaptation schemes and transmit them to the module reconstruction unit;

[0059] Module Reconstruction Unit: This unit receives the interface adaptation scheme output by the interface adaptation unit, performs compatibility matching and reconstruction execution of modules based on a preset algorithm, outputs the final modular reconstruction scheme, and transmits the efficiency parameters and deviation data generated during the reconstruction process to the data processing unit.

[0060] Data processing unit: Used to receive efficiency parameters and deviation data output by the module reconstruction unit, perform data cleaning, format standardization and outlier filtering, and generate standardized data messages to be transmitted to the feedback adjustment unit;

[0061] The feedback adjustment unit receives standardized data messages output by the data processing unit, converts them into module partitioning optimization instructions according to preset rules, and transmits them to the hierarchical modular unit to drive the hierarchical modular unit to adjust the module partitioning parameters.

[0062] The output of the hierarchical modular unit is connected to the input of the interface adapter unit via a data bus. The output of the interface adapter unit is connected to the input of the module reconfiguration unit via a data bus. The output of the module reconfiguration unit is connected to the input of the data processing unit via a data bus. The output of the data processing unit is connected to the input of the feedback adjustment unit via a data bus. The output of the feedback adjustment unit is connected to the input of the hierarchical modular unit via a data bus, thereby realizing dynamic optimization of parameters throughout the entire process.

[0063] I. Layered Modular Unit Module Division and Parameters:

[0064] Primary basic module: The main frame and base panel of the equipment, whose mechanical interface adopts ISO standard hole positions, specifically M6 threaded holes, with a hole spacing of 50mm±0.1mm; the primary basic module accounts for 65% to 75% of the total appearance cost and is fixedly connected to the main body of the equipment through welding process;

[0065] Secondary functional module: includes operation panel, indicator light group and heat dissipation grille. Its electrical interface adopts M12 circular connector and waterproof rating is IP67; the pins are defined as pin 1 power supply (DC24V), pin 2 signal (RS485) and pin 3 ground; the secondary functional module is connected to the primary module through a snap-fit ​​structure (PA66 material) (disassembly force ≤20N).

[0066] The third-level decorative module includes brand logo patches, side decorative strips, and panel color matching layers; it uses ABS+PMMA composite board (2-3mm thick) and is detachably connected to the second-level functional module via a magnetic mechanical interface. The magnetic interface has an attraction force of 8-12N, ensuring a stable connection and tool-free disassembly; its data interface is compatible with the standardized interface of the interface adapter unit, and it supports customized production of surface textures through UV transfer printing. The weight of a single module is ≤0.5kg, accounting for 5%-10% of the total appearance cost.

[0067] II. Interface Standardization in the Interface Adaptation Unit:

[0068] 1. Standardization of mechanical interfaces:

[0069] Level 1 and Level 2 modules: The buckle size is 25mm×8mm×4mm, with 2 sets of positioning pin holes (diameter 8mm±0.05mm, hole spacing 80mm), and the flatness error after assembly is ≤0.1mm;

[0070] Level 2 and Level 3 modules: The magnetic interface is located 10mm from the edge of the module, with a positioning deviation of ≤0.3mm, to ensure that the decorative module fits snugly without any looseness;

[0071] 2. Standardized data interfaces:

[0072] The Modbus TCP / IP protocol is used, and the data frame structure is "frame header (0xAA55) + data length (1 byte) + valid data (module ID / status code) + check bit (CRC16) + frame tail (0x55AA)", with a transmission baud rate of 100Mbps and a communication delay of ≤9ms.

[0073] III. Algorithm for the rationality of modular unit built-in module division:

[0074]

[0075] In the formula:

[0076] R is the rationality index of module division, with a value range from 0 to 1. R ≥ 0.7 is considered reasonable.

[0077] ;

[0078] The consistency of the module interface is scored on a scale of 0 to 10.

[0079] α and β are weighting coefficients. The value of β ranges from 0.6 to 0.8, and the value of t ranges from 0.2 to 0.4.

[0080] The average dimensional deviation of the module is expressed in mm.

[0081] The module connection complexity is rated from 0 to 5.

[0082] The module division was deemed reasonable, and the process proceeded to the interface adaptation stage. The modules need to be re-divided;

[0083] When the industrial equipment is a heavy machine tool, the initial α=0.8 and β=0.2; when it is a light control cabinet, the initial α=0.6 and β=0.4; the L2 classification standard is as follows: level 0 represents no connection, level 1 represents a single snap-fit ​​connection, level 2 represents a snap-fit ​​and bolt connection, level 3 represents a multi-directional nested connection, level 4 represents a hydraulically assisted connection, and level 5 represents a welded fixed connection.

[0084] 1. Parameter values ​​(based on the characteristics of a lightweight control cabinet, weight 7 limits the initial α=0.6, β=0.4):

[0085] (Functional Independence Score): Level 1 Module (8 points), Level 2 Module (9 points), Level 3 Module (7 points), average score 8 points;

[0086] (Interface uniformity score): After interface adaptation, the module interface compatibility rate is 100%, with a score of 9 points;

[0087] (Average size deviation): Level 1 module (0.2mm), Level 2 module (0.1mm), Level 3 module (0.1mm), average 0.13mm (converted to 1.3 points according to "0.1mm=1 point", rounded to 1 point).

[0088] (Connection complexity): Level 1-Level 2 is a snap-fit ​​connection (Level 1), Level 2-Level 3 is a magnetic connection (Level 1), taking the average of Level 1;

[0089] 2. Calculation process:

[0090]

[0091] (After normalization with a coefficient of 0.2, ,satisfy (determined to be reasonable)

[0092] IV. Built-in Restructuring Efficiency Improvement Algorithm in Module Restructuring Unit:

[0093] The algorithm directly optimizes based on the output parameter R of the module partitioning rationality algorithm, as shown in the formula:

[0094]

[0095] In the formula:

[0096] F is the promotion coefficient, which ranges from 0 to 1. When F ≥ 0.6, the feedback adjustment unit is triggered.

[0097] E represents the reconfiguration efficiency system. The interval (positively correlated with the R value, for every 0.1 increase in R, (Shorten by 10%) For traditional replacement costs, The cost of modular replacement (positively correlated with the R value; for every 0.1 increase in R, ...) (reduced by 8%) Time weighting;

[0098] After receiving the F value, the feedback adjustment unit outputs a parameter correction command to the hierarchical modular unit: (F-0.6)×0.5, = (1-( (×0.4), driving the hierarchical modular unit to recalculate the R value until... ;

[0099] when When this occurs, the feedback adjustment unit is triggered, and a correction command is output (such as...). , ), drive hierarchical modular unit recalculation until This enables dynamic optimization of module partitioning;

[0100] The calculation includes module disassembly time (≤5 min / unit), transportation time (≤30 min), and assembly time (≤8 min / unit), and The actual value must satisfy the following condition: when R = 0.7, ≤60% of traditional replacement time;

[0101] When R=0.8, ≤50% of traditional replacement time;

[0102] The actual value must satisfy the following condition: when R = 0.7, ≤70% of the traditional replacement cost;

[0103] When R=0.8, ≤60% of the traditional replacement cost;

[0104] 1. Parameter values:

[0105] (Traditional replacement time): Overall disassembly (1 hour) + painting (2 hours) + assembly (1 hour) = 4 hours;

[0106] (Modular replacement time): Disassembly (5 min / unit × 3 units = 15 min) + Transportation (15 min) + Assembly (8 min / unit × 3 units = 24 min) = 54 min = 0.9 h);

[0107] (Traditional replacement cost): Labor (300 yuan) + paint (200 yuan) + downtime loss (1000 yuan) = 1500 yuan;

[0108] (Modular replacement cost): Module purchase (500 yuan) + labor (100 yuan) + logistics (50 yuan) = 650 yuan hour, );

[0109] γ (time weight): 0.3 (cost priority is higher than time for light equipment);

[0110] 2. Calculation process:

[0111] Reconfiguration efficiency coefficient E:

[0112] ;

[0113] Promotion coefficient F:

[0114] (close to , parameter fine-tuning required);

[0115] After optimization:

[0116] Adjust , yuan, recalculated to get ( , triggering the feedback regulation unit);

[0117] V. Data processing unit:

[0118] First, perform data cleaning:

[0119] Collect (≤ 4 × 120% = 4.8h), (≤ 1500 × 120% = 1800 yuan);

[0120] Subsequently, standardize in JSON format and finally compress the data:

[0121] After compression by the LZ77 algorithm, the data volume is reduced from 160 bytes to 60 bytes (compression ratio 2.67:1 ≈ 2:1);

[0122] VI. Feedback regulation unit:

[0123] The parameter conversion of the feedback regulation unit is specifically as follows:

[0124] Correction amount = (T1 measured value - T1 target value) / T1 target value × 0.5mm. When the T1 measured value < T1 target value, the correction amount is negative;

[0125] α correction amount = (target R value - actual R value) × 0.2. The corrected α value shall not exceed the value range of 0.6 to over 0.8;

[0126] After the correction instruction output by the feedback regulation unit is received by the hierarchical modular unit, the hierarchical modular unit immediately re-executes the module division process and recalculates the R value based on the corrected α, value;

[0127] 1. Parameter correction calculation:

[0128] Correction amount: (reduce dimensional deviation);

[0129] Correction amount: (Revised) Due to need ,Pick );

[0130] 2. Execute after correction:

[0131] Layered modular units will from Adjusted to (take absolute value) ), recalculate (≥) ), and complete the optimization.

[0132] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular and reconfigurable industrial equipment appearance design system, characterized in that, include: Layered modular unit: Used to receive industrial equipment appearance design requirements, divide the equipment appearance into a first-level basic module, a second-level functional module and a third-level decorative module according to the functional hierarchy, and output the module division parameters to the interface adapter unit; Interface adaptation unit: Used to receive the module division parameters output by the hierarchical modular unit, standardize the mechanical interfaces, electrical interfaces and data interfaces of different level modules, generate interface adaptation schemes and transmit them to the module reconstruction unit; Module Reconstruction Unit: This unit receives the interface adaptation scheme output by the interface adaptation unit, performs compatibility matching and reconstruction execution of modules based on a preset algorithm, outputs the final modular reconstruction scheme, and transmits the efficiency parameters and deviation data generated during the reconstruction process to the data processing unit. Data processing unit: Used to receive efficiency parameters and deviation data output by the module reconstruction unit, perform data cleaning, format standardization and outlier filtering, and generate standardized data messages to be transmitted to the feedback adjustment unit; The feedback adjustment unit receives standardized data messages output by the data processing unit, converts them into module partitioning optimization instructions according to preset rules, and transmits them to the hierarchical modular unit to drive the hierarchical modular unit to adjust the module partitioning parameters. The output of the hierarchical modular unit is connected to the input of the interface adapter unit via a data bus. The output of the interface adapter unit is connected to the input of the module reconfiguration unit via a data bus. The output of the module reconfiguration unit is connected to the input of the data processing unit via a data bus. The output of the data processing unit is connected to the input of the feedback adjustment unit via a data bus. The output of the feedback adjustment unit is connected to the input of the hierarchical modular unit via a data bus, thereby realizing dynamic optimization of parameters throughout the entire process.

2. The modular and reconfigurable industrial equipment appearance design system according to claim 1, characterized in that, The algorithm for determining the rationality of module partitioning within the hierarchical modular unit is as follows: In the formula: R is the rationality index of module division, with a value range from 0 to 1. R ≥ 0.7 is considered reasonable. ； The consistency of the module interface is scored on a scale of 0 to 10. α and β are weighting coefficients. The value of β ranges from 0.6 to 0.8, and the value of β ranges from 0.2 to 0.

4. This represents the average dimensional deviation of the module, in mm. The module connection complexity is rated from 0 to 5. The module division was deemed reasonable, and the process proceeded to the interface adaptation stage. The modules need to be re-divided.

3. The modular and reconfigurable industrial equipment appearance design system according to claim 1, characterized in that, The module refactoring unit incorporates a refactoring efficiency improvement algorithm. This algorithm directly optimizes based on the output parameter R of the module partitioning rationality algorithm, as shown in the formula: In the formula: F is the promotion coefficient, which ranges from 0 to 1. When F ≥ 0.6, the feedback adjustment unit is triggered. E represents the reconfiguration efficiency system. The interval (positively correlated with the R value, for every 0.1 increase in R, (Shorten by 10%) For traditional replacement costs, The cost of modular replacement (positively correlated with the R value; for every 0.1 increase in R, ...) (reduced by 8%) Time weighting; After receiving the F value, the feedback adjustment unit outputs a parameter correction command to the hierarchical modular unit: (F-0.6)×0.5, = (1-( (×0.4), driving the hierarchical modular unit to recalculate the R value until... ; when When this occurs, the feedback adjustment unit is triggered, and a correction command is output (such as...). , ), drive hierarchical modular unit recalculation until This enables dynamic optimization of module partitioning.

4. The modular and reconfigurable industrial equipment appearance design system according to claim 1, characterized in that, The data processing unit's processing flow includes: Data cleaning: Remove outliers that exceed a preset threshold. The abnormal threshold is 120% of the traditional replacement time. The abnormal threshold is 120% of the traditional replacement cost. Format standardization: Convert efficiency parameters and deviation data into JSON format, including fields such as parameter type, measured value, target value, and collection timestamp; Data compression: The LZ77 algorithm is used to compress data packets, with a compression ratio of ≥2:

1.

5. The modular and reconfigurable industrial equipment appearance design system according to claim 1, characterized in that, The built-in parameter conversion of the feedback adjustment unit includes: Efficiency parameters output by the data processing unit ( , ) converted to The correction amount is used to convert the deviation data (the difference between the actual R value and the target value) into the correction amount of α. The accuracy of the correction amount calculation is retained to two decimal places.

6. The modular and reconfigurable industrial equipment appearance design system according to claim 1, characterized in that, Layered modular unit parameters: The primary basic module includes the main frame of the equipment and the basic panel. Its mechanical interface adopts ISO standard hole positions, specifically M6 threaded holes with a hole spacing of 50mm±0.1mm. The primary basic module accounts for 65% to 75% of the total appearance cost and is fixedly connected to the main body of the equipment through welding. The secondary functional module includes an operation panel, indicator lights, and a heat dissipation grille. Its electrical interface uses an M12 circular connector and has an IP67 waterproof rating. The pins are defined as follows: pin 1 is for power (DC24V), pin 2 is for signal (RS485), and pin 3 is for ground. The secondary functional module is detachably connected to the primary basic module via a snap-fit ​​structure. The third-level decorative module includes brand logo patches, side decorative strips, and panel color matching layers; it uses ABS+PMMA composite board (2-3mm thick) and can be detachably connected to the second-level functional module through a magnetic mechanical interface. The magnetic interface has an attractive force of 8-12N, ensuring a stable connection and tool-free disassembly. Its data interface is compatible with the interface after standardization of the interface adapter unit, and supports customized production of surface texture through UV transfer printing process. The weight of a single module is ≤0.5kg, accounting for 5%-10% of the total appearance cost.

7. The modular and reconfigurable industrial equipment appearance design system according to claim 2, characterized in that, Algorithm for rational module partitioning: When the industrial equipment is a heavy machine tool, the initial α=0.8 and β=0.2; when it is a light control cabinet, the initial α=0.6 and β=0.

4. The L2 classification standard is as follows: level 0 indicates no connection, level 1 indicates a single snap-fit ​​connection, level 2 indicates snap-fit ​​and bolt connection, level 3 indicates a multi-directional nested connection, level 4 indicates a hydraulically assisted connection, and level 5 indicates a welded fixed connection.

8. The modular and reconfigurable industrial equipment appearance design system according to claim 3, characterized in that, Reconstruction efficiency improvement algorithm: The calculation includes module disassembly time (≤5 min / unit), transportation time (≤30 min), and assembly time (≤8 min / unit), and The actual value must satisfy the following condition: when R = 0.7, ≤60% of traditional replacement time; When R=0.8, ≤50% of traditional replacement time; The actual value must satisfy the following condition: when R = 0.7, ≤70% of the traditional replacement cost; When R=0.8, ≤60% of the traditional replacement cost.

9. A modular and reconfigurable industrial equipment appearance design system according to claim 5, characterized in that, The parameter conversion of the feedback control unit is as follows: Correction amount = (Actual value of T1 - Target value of T1) / Target value of T1 × 0.5 mm. When the actual value of T1 < the target value of T1, the correction amount is taken as a negative value; The correction amount for α is calculated as (target R value - actual R value) × 0.

2. After correction, the α value should not exceed the range of 0.6 to 0.

8. After the correction command output by the feedback adjustment unit is received by the hierarchical modular unit, the hierarchical modular unit immediately re-executes the module partitioning process and, based on the corrected α, The R value is recalculated.

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