A remote control device for a fracturing job ball drop apparatus
By combining remote wireless ball loading and wired ball dropping, the safety and data sharing issues of existing fracturing ball dropping equipment have been solved, enabling remote wellhead operation, automatic and accurate counting, and equipment integration, thus improving the system's automation and intelligence.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CNPC NATIONAL OIL & GAS DRILLING EQUIPMENT ENGINEERING & TECHNOLOGY RESEARCH CENTER CO LTD
- Filing Date
- 2025-01-02
- Publication Date
- 2026-07-03
AI Technical Summary
Existing remote control devices for fracturing ball-throwing equipment require construction personnel to enter the high-pressure area to operate them, posing a safety threat. They also cannot accurately count the number of balls thrown, nor can they be integrated with other equipment for control or data sharing.
The system employs a combination of remote wireless ball loading and remote wired ball dropping. It consists of a portable remote control box, a handheld remote controller, a wireless transmission unit, a remote control unit, and a power transmission unit. This enables remote ball loading and dropping operations at the wellhead, automatic and accurate counting, and integration with field equipment to support remote data transmission.
It avoids construction personnel entering high-voltage areas, ensuring safety, and achieves a high degree of automation and intelligence. The system has a fast response, can accurately count ball throws, and can be integrated with other equipment for control, supporting remote data transmission.
Smart Images

Figure CN122328079A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of acid fracturing ball launcher technology, and more particularly to a remote control device for fracturing ball launcher equipment. Background Technology
[0002] In recent years, the multi-stage fracturing process for horizontal wells has become increasingly complex, characterized by large-scale fracturing operations, high wellhead pressure, and the need for multiple pump shutdowns during the fracturing process. Therefore, it requires large inner diameters for the fracturing wellhead and its supporting equipment to meet the requirements of large-volume fracturing and large-size tools, as well as to be able to seal under high pressure, have high safety and reliability, and be easy to operate.
[0003] Existing remote control devices for fracturing ball-dropping equipment mainly use hydraulic ball-dropping. Construction personnel need to enter the high-pressure fracturing zone to drop fracturing balls into the device. The high wellhead pressure during the construction process seriously threatens the safety of operators. At the same time, it is impossible to accurately count the number of balls dropped, and it is also impossible to integrate with other equipment for control or achieve remote data transmission and sharing.
[0004] Addressing the issues of high wellhead pressure during fracturing operations, which seriously threaten operator safety, the inability to accurately count the number of balls thrown, and the lack of integration with other equipment for control or data sharing, this new remote control device for fracturing ball-throwing equipment combines remote wireless ball loading and remote wired ball throwing. This enables remote ball loading and throwing operations at the wellhead, preventing personnel from entering the high-pressure zone and ensuring their safety. It also automatically and accurately throws and counts balls, integrates the ball-throwing device with field equipment for centralized control, and can transmit field ball-throwing data to a remote terminal for remote expert command. The system boasts a fast response time and a high degree of automation and intelligence. Summary of the Invention
[0005] To overcome the limitations of existing remote control devices for fracturing ball-dropping equipment, which mainly use hydraulic ball-dropping, operators need to enter the high-pressure fracturing zone to drop fracturing balls into the device. The high wellhead pressure during the operation seriously threatens the safety of the operators. At the same time, it is impossible to accurately count the number of balls dropped, and it is also impossible to integrate with other equipment for control or achieve remote data transmission and sharing.
[0006] The technical solution of the present invention is as follows: a remote control device for fracturing ball-throwing equipment, comprising a portable remote control box, a handheld remote controller, a wireless transmission unit, a remote control unit, a power transmission unit, a high-voltage manifold, an encoder cable, and a power cable. The handheld remote controller is located on top of the portable remote control box. The wireless transmission unit is located inside the portable remote control box. The remote control unit is located on one side of the wireless transmission unit. The encoder cable is located on one side of the portable remote control box. The power cable is located below the encoder cable. The power transmission unit is located at one end of the power cable. The high-voltage manifold is located at the bottom end of the power transmission unit.
[0007] Preferably, the control mode is selected via a switch on a portable remote control box, and the system is remotely controlled via a handheld remote controller. When the handheld remote controller is controlling the system, the portable remote control box is ineffective. Remote wireless ball loading and data transmission with the remote terminal are achieved through a wireless transmission unit. The remote control unit receives and processes the control signals from the portable remote control box or the handheld remote controller to achieve remote wired control of the power transmission unit and display ball loading data and status information. The power transmission unit transmits data to the auger shaft through a series of transmission mechanisms to complete ball loading, ball throwing, and ball retraction operations. The high-pressure manifold connects the power transmission unit to other parts of the fracturing operation and serves as the channel for the temporary plugging ball to enter the well, ensuring that the fracturing fluid and temporary plugging ball can be smoothly delivered downhole. The remote control unit and the power transmission unit are connected via an encoder cable, and the power supply to the power transmission unit is provided via a power cable to ensure that the power transmission unit can start and run normally, thereby driving the power transmission unit to complete ball loading, ball throwing, and ball retraction operations.
[0008] Preferably, the wireless transmission unit includes a handheld remote controller, a remote EISC module, an instrument vehicle control center, and a wireless transmission module. The handheld remote controller is located on the top of the portable remote control box, the remote EISC module is located on one side of the portable remote control box, the instrument vehicle control center is located on one side of the remote EISC module, and the wireless transmission module is located inside the portable remote control box.
[0009] Preferably, the remote control unit includes a PLC controller, a servo driver, a touch screen, a USB interface, an industrial Ethernet network expansion interface, and indicator lights. The portable remote control box contains a PLC controller, a servo driver is located on one side of the PLC controller, a touch screen is located on the surface of the portable remote control box, a USB interface is located on one side of the portable remote control box, multiple USB interfaces are provided, an indicator light is located below the USB interface, and an industrial Ethernet network expansion interface is located on one side of the USB interface.
[0010] Preferably, the power transmission unit includes an encoder body, a servo motor, a planetary reducer, a drive shaft, a drive gear, a driven gear, a driven shaft, a mounting post, and a screw shaft. The encoder body is located at one end of the encoder cable. The servo motor is located on the outside of the encoder body. The planetary reducer is located at the top of the servo motor. The drive shaft is located on the top surface of the planetary reducer. The drive gear is located at the top of the drive shaft. The driven gear is located on one side of the drive gear. The driven shaft is located on the bottom surface of the driven gear. The mounting post is located at the bottom of the driven shaft. The screw shaft is located inside the mounting post.
[0011] Preferably, a remote control device for fracturing ball-throwing equipment includes the following steps when in use: S11: First, start and initialize the equipment to ensure that all components are in normal working order; S12: Set the throwing parameters and send them to the throwing device; S13: Remotely control and initiate the throwing operation and monitor it in real time; S14: Perform the throwing operation; S15: Record the data after the task is completed.
[0012] Preferably, the initialization and connection process includes the following steps: S21: Ensure that the ball-throwing equipment, portable remote control box, PLC controller, servo motor and servo driver, encoder body and all related components are intact and correctly connected; S22: Connect the power supply to the ball-throwing equipment and portable remote control box to ensure normal system power supply; S23: Connect the portable remote control box to the PLC controller via wired or wireless means to ensure uninterrupted communication.
[0013] Preferably, the parameter setting and calibration process includes the following steps: S31: Access the parameter setting interface on the touchscreen of the portable remote control box; S32: Set parameters for the number of balls to be thrown, the throwing interval, and the motor speed according to the specific needs of the fracturing operation; S33: Ensure that the encoder body and the servo motor rotate at the same angle and in the same direction, and perform necessary calibration operations.
[0014] Preferably, remote startup and monitoring include the following steps: S41: On the portable remote control box, click the "Start" button to send a start command to the PLC controller; S42: Through the touchscreen interface of the portable remote control box, key parameters such as the operating status of the servo motor, the number of balls thrown, and the motor speed can be monitored in real time; S43: If any abnormality is found, immediately stop the equipment operation and conduct troubleshooting and handling.
[0015] Preferably, the following steps are included when performing a pitching operation: The S51 PLC controller, based on preset parameters, controls the servo motor to drive the transmission mechanism, loading the temporary blocking ball into the ball-throwing tube; S52: When the conditions for ball throwing are met, the PLC controller controls the servo motor to run at the set speed and direction, and throws the temporary plugging ball into the fracturing string through the screw shaft; S53: After the ball is thrown or when it is necessary to return the ball, the PLC controller controls the servo motor to run in reverse and return the remaining temporarily blocked ball to the initial position.
[0016] Preferably, when recording data after the job is completed, the following steps are included: S61: On the portable remote control box, click the "Stop" button to end the throwing operation; S62: Export, save, and analyze relevant data from the throwing operation via a portable remote control box or PLC controller; S63: Perform necessary cleaning and maintenance on the ball-throwing equipment and portable remote control box to ensure the equipment is in good condition and ready for the next operation.
[0017] The beneficial effects of this invention are: 1. Compared to traditional remote control devices for fracturing ball-throwing equipment, which mainly use hydraulic ball-throwing, requiring operators to enter the high-pressure fracturing zone to throw fracturing balls into the device, this remote control device for fracturing ball-throwing equipment combines remote wireless ball loading and remote wired ball-throwing. This enables remote ball loading and throwing operations at the wellhead, avoiding the need for operators to enter the high-pressure zone and ensuring personnel safety. 2. Through remote wireless ball loading and remote wired ball throwing, it can automatically and accurately throw and count balls. At the same time, the ball throwing device can be integrated with the field equipment to achieve centralized control. It can also send the field ball throwing data to the remote terminal to achieve remote command by experts. The system has a fast response and a high degree of automation and intelligence. Attached Figure Description
[0018] Figure 1 The diagram shown is a first three-dimensional structural schematic of a remote control device for a fracturing ball-throwing equipment according to the present invention. Figure 2 The diagram shown is a second three-dimensional structural schematic of a remote control device for a fracturing ball-throwing equipment according to the present invention. Figure 3 The diagram shown is a three-dimensional structural illustration of the internal structure of a remote control device for a fracturing ball-throwing equipment according to the present invention. Figure 4 The diagram shown is a remote wireless ball loading process of a remote control device for a fracturing ball-throwing equipment according to the present invention. Figure 5 The diagram shown is a remote wired ball-throwing process of a remote control device for a fracturing ball-throwing equipment according to the present invention. Explanation of reference numerals in the attached diagram: 1. Portable remote control box; 2. Handheld remote controller; 3. Remote EISC module; 4. Instrument vehicle control center; 5. Wireless transmission module; 6. PLC controller; 7. Servo driver; 8. Touch screen; 9. USB interface; 10. Industrial Ethernet network expansion interface; 11. Indicator light; 12. Encoder body; 13. Servo motor; 14. Planetary reducer; 15. Drive shaft; 16. Driving gear; 17. Driven gear; 18. Driven shaft; 19. Mounting column; 20. Screw shaft; 21. High-voltage manifold; 22. Encoder cable; 23. Power cable. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Please see Figures 1-5 This invention provides an embodiment of a remote control device for a fracturing ball-throwing equipment, comprising a portable remote control box 1, a handheld remote controller 2, a wireless transmission unit, a remote control unit, a power transmission unit, a high-voltage manifold 21, an encoder cable 22, and a power cable 23. The handheld remote controller 2 is located on top of the portable remote control box 1. The wireless transmission unit is located inside the portable remote control box 1. The remote control unit is located on one side of the wireless transmission unit. The encoder cable 22 is located on one side of the portable remote control box 1. The power cable 23 is located below the encoder cable 22. The power transmission unit is located at one end of the power cable 23. The high-voltage manifold 21 is located at the bottom end of the power transmission unit.
[0021] Preferably, the control mode is selected by switching the portable remote control box 1, and the system is remotely controlled by the handheld remote controller 2. When the handheld remote controller 2 controls the system, the portable remote control box 1 is ineffective. The wireless transmission unit realizes remote wireless ball loading operation and data transmission with the remote terminal. The remote control unit receives and processes the control signals of the portable remote control box 1 or the handheld remote controller 2 to realize remote wired control of the power transmission unit and display ball throwing data and status information. The power transmission unit transmits to the spiral shaft 20 through a series of transmission mechanisms to complete ball loading, ball throwing and ball retraction operations. The high-pressure manifold 21 connects the power transmission unit to other parts of the fracturing operation and is the channel for the temporary plugging ball to enter the well, ensuring that the fracturing fluid and the temporary plugging ball can be smoothly delivered to the downhole. The encoder cable 22 connects the remote control unit and the power transmission unit, and the power cable 23 provides power to the power transmission unit to ensure that the power transmission unit can start and run normally, thereby driving the power transmission unit to complete ball loading, ball throwing and ball retraction operations.
[0022] Preferably, the wireless transmission unit includes a portable remote controller 2, a remote EISC module 3, an instrument vehicle control center 4, and a wireless transmission module 5. The portable remote control box 1 has the portable remote controller 2 mounted on top, the remote EISC module 3 mounted on one side, and the instrument vehicle control center 4 mounted on the other side. The portable remote control box 1 contains the wireless transmission module 5. In use, the portable remote controller 2 is used for remote wireless ball loading, enabling remote wireless control of the ball loading process. The remote EISC module 3 receives ball loading data transmitted from the wireless transmission module 5, enabling remote monitoring of the ball loading status and remote command by experts, thus improving the informatization and intelligence level of fracturing operations. The instrument vehicle control center 4 receives and processes the ball loading data from the wireless transmission module 5, enabling remote monitoring and data management of the ball loading process. The wireless transmission module 5 transmits control signals from the portable remote controller 2 to the remote control unit and transmits ball loading data from the remote control unit to the remote EISC module 3 and the instrument vehicle control center 4, achieving remote data transmission and sharing.
[0023] Preferably, the remote control unit includes a PLC controller 6, a servo driver 7, a touch screen 8, a USB interface 9, an industrial Ethernet network expansion interface 10, and indicator lights 11. The portable remote control box 1 houses the PLC controller 6, with the servo driver 7 located on one side. The touch screen 8 is mounted on the surface of the portable remote control box 1, and multiple USB interfaces 9 are located on one side. Indicator lights 11 are located below each USB interface 9, and the industrial Ethernet network expansion interface 10 is located on one side of each USB interface 9. In use, the PLC controller 6 receives control signals from the handheld remote controller 2 or the portable remote control box 1, processes these signals, and controls the operation of the servo motor 13, including its rotation speed, direction, and stop. Meanwhile, the PLC controller 6 is also responsible for processing the motor rotation data transmitted by the power transmission unit, for counting and monitoring the ball throwing process, and displaying the ball throwing data on the touch screen 8. It drives the power transmission unit through the servo driver 7, and controls the speed and direction of the power transmission unit according to the instructions of the PLC controller 6, ensuring that the power transmission unit can operate according to the preset parameters, and realize precise ball loading, throwing and retraction operations. The touch screen 8 displays the ball throwing data, sets control parameters and monitors the ball throwing process. It connects to external storage devices, such as USB flash drives, through the USB interface 9, so that operators can easily export and view the ball throwing data. It integrates and networks the remote control unit with other field devices through the industrial Ethernet network expansion interface 10, realizing centralized control and data management. The indicator light 11 displays the working status of the USB interface 9.
[0024] Preferably, the power transmission unit includes an encoder body 12, a servo motor 13, a planetary reducer 14, a drive shaft 15, a drive gear 16, a driven gear 17, a driven shaft 18, a mounting post 19, and a helical shaft 20. One end of the encoder cable 22 is fitted with the encoder body 12. The servo motor 13 is mounted on the outside of the encoder body 12. The planetary reducer 14 is mounted on the top of the servo motor 13. The drive shaft 15 is mounted on the top surface of the planetary reducer 14. The drive gear 16 is mounted on the top of the drive shaft 15. The driven gear 17 is mounted on one side of the drive gear 16. The driven shaft 18 is mounted on the bottom surface of the driven gear 17. The mounting post 19 is mounted on the bottom end of the driven shaft 18. The helical shaft 20 is housed inside the mounting post 19. In operation, the encoder body 12 detects the rotation angle and direction of the servo motor 13 in real time and converts the detected signals into digital signals, feeding them back to the PLC controller 6. The servo motor... According to the instructions of PLC controller 6 and servo driver 7, the servo motor 13 operates at precise speed and direction. The output speed of the servo motor 13 is reduced by planetary reducer 14, while the output torque is increased. This converts the high-speed, low-torque output of the servo motor 13 into a low-speed, high-torque output, meeting the speed and torque requirements of the power transmission unit. The planetary reducer 14 and the drive gear 16 are connected through the drive shaft 15, transmitting the output power of the planetary reducer 14 to the drive gear 16. The drive gear 16 is connected to the drive shaft 15, transmitting the power to the driven gear 17. The driven gear 17 receives the power from the drive gear 16 and transmits it to the driven shaft 18. The driven shaft 18 receives the power from the driven gear 17 and transmits it to the helical shaft 20. The helical shaft 20 is mounted through the mounting column 19. Through the friction between the helical shaft 20 and the temporarily blocked ball, the power is converted into the operation of loading, throwing, and retracting the ball.
[0025] Preferably, a remote control device for fracturing ball-throwing equipment includes the following steps when in use: S11: First, start and initialize the equipment to ensure that all components are in normal working order; S12: Set the throwing parameters and send them to the throwing device; S13: Remotely control and initiate the throwing operation and monitor it in real time; S14: Perform the throwing operation; S15: Record the data after the task is completed.
[0026] Preferably, the initialization and connection process includes the following steps: S21: Ensure that the ball-throwing equipment, portable remote control box 1, PLC controller 6, servo motor 13 and servo driver 7, encoder body 12 and all related components are intact and correctly connected; S22: Connect the power supply to the ball-throwing equipment and portable remote control box 1 to ensure normal system power supply; S23: Connect the portable remote control box 1 to the PLC controller 6 via wired or wireless means to ensure uninterrupted communication.
[0027] Preferably, the parameter setting and calibration process includes the following steps: S31: On the touchscreen 8 of the portable remote control box 1, enter the parameter setting interface; S32: Set parameters for the number of balls to be thrown, the throwing interval, and the motor speed according to the specific needs of the fracturing operation; S33: Ensure that the rotation angle and direction of the encoder body 12 and the servo motor 13 are consistent, and perform necessary calibration operations.
[0028] Preferably, remote startup and monitoring include the following steps: S41: On the portable remote control box 1, click the "Start" button to send a start command to the PLC controller 6; S42: Through the touch screen 8 interface of the portable remote control box 1, the operating status, number of balls thrown, and key parameters of the motor speed of the servo motor 13 can be monitored in real time; S43: If any abnormality is found, immediately stop the equipment operation and conduct troubleshooting and handling.
[0029] Preferably, the following steps are included when performing a pitching operation: S51: PLC controller 6 controls servo motor 13 to drive transmission mechanism according to preset parameters, so as to load the temporary blocking ball into the ball throwing tube; S52: When the conditions for ball throwing are met, the PLC controller 6 controls the servo motor 13 to run at the set speed and direction, and throws the temporary plugging ball into the fracturing tubing through the spiral shaft 20; S53: After the ball is thrown or when it is necessary to return the ball, the PLC controller 6 controls the servo motor 13 to run in reverse to return the remaining temporarily blocked ball to the initial position.
[0030] Preferably, when recording data after the job is completed, the following steps are included: S61: On the portable remote control box 1, click the "Stop" button to end the throwing operation; S62: Export, save, and analyze relevant data from the throwing operation via the portable remote control box 1 or PLC controller 6; S63: Perform necessary cleaning and maintenance on the ball-throwing equipment and portable remote control box 1 to ensure that the equipment is in good condition and ready for the next operation.
[0031] Before starting the operation, first select the control mode by switching the switch on the physical operation panel of the portable remote control box 1. The following describes the two operation modes: remote wireless ball loading and remote wired ball throwing.
[0032] Remote wireless ball loading control process: When the mode switch is in "remote control", the system is remotely controlled by the handheld remote control 2, and the portable remote control box 1 is ineffective at this time.
[0033] In the "remote control" mode, the settings parameters need to be initialized first. Open the parameter setting interface of the touch screen 8, input the maximum allowable number of temporary blocking balls according to the specifications of the spiral shaft 20, then turn the speed switch knob of the handheld remote control 2 from "low speed / medium speed / high speed" to "low speed", turn the direction switching knob from "forward / reverse" to "forward", press the "manual control" button, the servo motor 13 will run and start loading balls, release the "manual control" button, the servo motor 13 will stop, and the ball loading operation can be completed by jogging the servo motor 13.
[0034] Remote wired ball throwing control process: When the mode switch is in "control box", the system is remotely controlled by the portable remote control box 1, and the handheld remote controller 2 is ineffective at this time.
[0035] In the "control box" control mode, the settings parameters need to be initialized first. Open the main interface of the touch screen 8, set the two parameters "number of balls installed" and "number of balls to be thrown", turn the "manual / automatic" switch knob of the portable remote control box 1 to the "automatic" position, turn the "forward / reverse" switch knob to the "forward" position, press the "start throwing" button, the servo motor 13 runs, and the system automatically stops throwing after completing the number of balls thrown according to the program settings. During the entire throwing process, press the "stop throwing" button to stop the servo motor 13 and stop the throwing operation. Throwing can also be done in manual mode. Turn the "manual / automatic" switch knob of the portable remote control box 1 to the "manual" position, press the "start throwing" button, and start throwing.
[0036] After the throwing operation is completed, if there are any extra balls that need to be ejected, turn the "forward / reverse" switch knob on the portable remote control box 1 to the "reverse" position. The servo motor 13 will run and will not count during reverse rotation, thus completing the ball ejection operation.
[0037] The encoder body 12 detects the rotation angle and direction of the servo motor 13 in real time, converts these signals into digital signals through the servo driver 7, and then feeds them back to the PLC controller 6. The PLC controller 6 obtains the "number of balls thrown" and "total number of balls thrown" according to the counting program, and displays the "number of balls thrown" and "total number of balls thrown" on the main interface of the touch screen 8, so that the on-site operators can record, view and export the data.
[0038] Ball throwing count process: When the system is running, the PLC controller 6 calculates how many revolutions the servo motor 13 spindle needs to rotate according to the set "number of balls to be thrown". The servo motor 13 starts rotating according to the calculated number of revolutions. The servo motor 13 spindle counts 6 times for each revolution, that is, the number of balls thrown Q = 6 * (C / P) * n (where Q is the number of balls thrown; C is the total number of pulses at the current position; P is the number of pulses required for the servo motor 13 to rotate once; n is the reduction ratio of the reducer driven by the servo motor 13). When the calculated number of revolutions is reached, it stops automatically. The PLC controller 6 and the servo driver 7 control the ball throwing device to automatically complete the preset number of balls thrown.
[0039] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A remote control device for a fracturing ball-throwing equipment, characterized in that: It includes a portable remote control box (1), a handheld remote controller (2), a wireless transmission unit, a remote control unit, a power transmission unit, a high-voltage manifold (21), an encoder cable (22), and a power cable (23). The handheld remote controller (2) is located on the top of the portable remote control box (1). The wireless transmission unit is located inside the portable remote control box (1). The remote control unit is located on one side of the wireless transmission unit. The encoder cable (22) is located on one side of the portable remote control box (1). The power cable (23) is located below the encoder cable (22). The power transmission unit is located at one end of the power cable (23). The high-voltage manifold (21) is located at the bottom of the power transmission unit.
2. The remote control device for a fracturing operation ball-throwing equipment according to claim 1, characterized in that: The wireless transmission unit includes a handheld remote controller (2), a remote EISC module (3), an instrument vehicle control center (4), and a wireless transmission module (5). The handheld remote controller (2) is located on the top of the portable remote control box (1). The remote EISC module (3) is located on one side of the portable remote control box (1). The instrument vehicle control center (4) is located on one side of the remote EISC module (3). The wireless transmission module (5) is located inside the portable remote control box (1).
3. The remote control device for a fracturing operation ball-throwing equipment according to claim 1, characterized in that: The remote control unit includes a PLC controller (6), a servo driver (7), a touch screen (8), a USB interface (9), an industrial Ethernet network expansion interface (10), and an indicator light (11). The portable remote control box (1) is equipped with a PLC controller (6) inside. A servo driver (7) is installed on one side of the PLC controller (6). A touch screen (8) is installed on the surface of the portable remote control box (1). A USB interface (9) is installed on one side of the portable remote control box (1). There are multiple USB interfaces (9). An indicator light (11) is installed below the USB interface (9). An industrial Ethernet network expansion interface (10) is installed on one side of the USB interface (9).
4. The remote control device for a fracturing operation ball-throwing equipment according to claim 1, characterized in that: The power transmission unit includes an encoder body (12), a servo motor (13), a planetary reducer (14), a transmission shaft (15), a drive gear (16), a driven gear (17), a driven shaft (18), a mounting post (19), and a screw shaft (20). The encoder body (12) is provided at one end of the encoder cable (22). The servo motor (13) is provided on the outside of the encoder body (12). The planetary reducer (14) is provided at the top of the servo motor (13). The transmission shaft (15) is provided on the top surface of the planetary reducer (14). The drive gear (16) is provided at the top of the transmission shaft (15). The driven gear (17) is provided on one side of the drive gear (16). The driven shaft (18) is provided on the bottom surface of the driven gear (17). The mounting post (19) is provided at the bottom end of the driven shaft (18). The screw shaft (20) is provided inside the mounting post (19).
5. The remote control device for a fracturing operation ball-throwing equipment according to claim 1, characterized in that: When in use, a remote control device for a fracturing ball-throwing equipment includes the following steps: S11: First, start and initialize the equipment to ensure that all components are in normal working order; S12: Set the throwing parameters and send them to the throwing device; S13: Remotely control and initiate the throwing operation and monitor it in real time; S14: Perform the throwing operation; S15: Record the data after the task is completed.
6. The remote control device for a fracturing operation ball-throwing equipment according to claim 5, characterized in that: The initialization and connection process includes the following steps: S21: Ensure that the ball-throwing equipment, portable remote control box (1), PLC controller (6), servo motor (13) and servo driver (7), encoder body (12) and all related components are intact and correctly connected; S22: Connect the power supply to the ball-throwing equipment and portable remote control box (1) to ensure normal system power supply; S23: Connect the portable remote control box (1) to the PLC controller (6) via wired or wireless means to ensure unimpeded communication.
7. The remote control device for a fracturing operation ball-throwing equipment according to claim 5, characterized in that: The parameter setting and calibration process includes the following steps: S31: On the touchscreen (8) of the portable remote control box (1), enter the parameter setting interface; S32: Set parameters for the number of balls to be thrown, the throwing interval, and the motor speed according to the specific needs of the fracturing operation; S33: Ensure that the rotation angle and direction of the encoder body (12) and the servo motor (13) are consistent, and perform necessary calibration operations.
8. The remote control device for a fracturing operation ball-throwing equipment according to claim 5, characterized in that: When performing remote startup and monitoring, the following steps are included: S41: On the portable remote control box (1), click the "Start" button to send a start command to the PLC controller (6); S42: Through the touch screen (8) interface of the portable remote control box (1), the key parameters of the servo motor (13) operation status, number of balls thrown, and motor speed are monitored in real time; S43: If any abnormality is found, immediately stop the equipment operation and conduct troubleshooting and handling.
9. A remote control device for a fracturing operation ball-throwing equipment according to claim 5, characterized in that: The following steps are included when performing a pitching operation: S51: The PLC controller (6) controls the servo motor (13) to drive the transmission mechanism according to the preset parameters, so as to load the temporary blocking ball into the ball-throwing tube; S52: When the conditions for ball throwing are met, the PLC controller (6) controls the servo motor (13) to run at the set speed and direction, and throws the temporary plugging ball into the fracturing string through the screw shaft (20); S53: After the ball is thrown or when it is necessary to return the ball, the PLC controller (6) controls the servo motor (13) to run in reverse and return the remaining temporarily blocked ball to the initial position.
10. A remote control device for a fracturing operation ball-throwing equipment according to claim 5, characterized in that: When recording data after the task is completed, the following steps are included: S61: On the portable remote control box (1), click the "Stop" button to end the throwing operation; S62: Export, save, and analyze relevant data of the throwing operation via a portable remote control box (1) or PLC controller (6); S63: Perform necessary cleaning and maintenance on the pitching equipment and portable remote control box (1) to ensure that the equipment is in good condition and ready for the next operation.