In-situ heating and extrusion forming device and method for metal material

By using electromagnetic induction coils and a feedback adjustment system to heat the billet and mold in situ, the problems of heat dissipation during billet transfer and uneven heating of the mold are solved, achieving rapid heating, precise temperature control and mold protection, thereby improving forming quality and production efficiency.

CN122400436APending Publication Date: 2026-07-17SHAANXI UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHAANXI UNIV OF SCI & TECH
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the heat dissipation during billet transfer is severe, and the temperature fluctuates greatly. Traditional heating methods have slow heating rates, low temperature control accuracy, uneven heating of molds, and short service life.

Method used

Electromagnetic induction coils are used to heat the billet and mold in situ. Combined with a feedback adjustment system, rapid heating and precise temperature control are achieved. Positioning and guidance are provided by a bracket and a cylindrical graphite pad, and a chamfered structure is designed to reduce flow resistance.

Benefits of technology

It achieves rapid heating of the billet and stable temperature control, reduces heat loss and thermal stress damage to the mold, improves forming quality and mold life, and shortens the thermoforming cycle.

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Abstract

本发明属于金属热挤压加工技术领域,具体涉及一种金属材料原位加热挤压成形装置及方法。该装置主要包括压杆凸模、凹模模芯、圆柱坯料、双组感应线圈、红外测温仪及反馈调节系统;坯料外侧、模芯外缘分别悬空同轴设有感应线圈,且分别对应连接第一、第二调节电源,红外测温仪实时采集坯料与模芯温度并反馈至反馈调节系统,实现双路独立闭环控温。加工时对凹模模芯预热,控制圆柱坯料加热速率为预设速率,升温至预设温度后恒温保温;再由压杆凸模下行挤压坯料使其成型,挤压完成后凸模回程,顶杆上行顶出制件并复位。本发明采用原位快速感应加热,温控精度高,成型条件稳定,能够改善金属材料塑性成形性能,提升制件成型质量,结构简单且工艺流程紧凑。
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