A low void ratio lead-free tin paste for micro-pitch packaging and a preparation method thereof

By combining Sn-Ag-Cu-Ni-Ge alloy solder powder and non-traditional organic acid segmented activators, the problem of high void ratio in solder joints in micro-pitch packaging is solved, achieving high reliability and improved thermal conductivity of solder joints, making it suitable for high-density interconnect packaging.

CN122400890APending Publication Date: 2026-07-17深圳市晨日科技股份有限公司 +1
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Patent Information

Application Number
CN202610841319.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing lead-free solder pastes in micro-pitch packaging suffer from problems such as hindered flux evaporation, uneven solder spreading, and uncontrolled interface reactions, resulting in high void rates in solder joints and affecting the mechanical reliability and thermal conductivity of the solder joints.

Method used

By using Sn-Ag-Cu-Ni-Ge alloy solder powder and a combination of non-traditional organic acid segmented activators, the flux is activated through stepwise thermal decomposition characteristics. Combined with composite additives, a multi-level protective layer is constructed to ensure gas escape and oxide layer control, resulting in dense solder joints.

Benefits of technology

Significantly reduces solder joint void rate, improves long-term mechanical reliability and thermal conductivity of solder joints, ensures printing consistency and storage stability, and is suitable for high-density interconnect packages with pitch of 0.4mm and below.

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Abstract

本申请涉及封装锡膏材料领域,特别是涉及一种用于微间距封装的低空洞率无铅锡膏及其制备方法。无铅锡膏,其原料方案包括80~90%合金焊粉以及10~20%助焊剂。助焊剂,以质量份计,其原料方案包括:复合溶剂20~35份,复合活性剂10~18份,成膜树脂30~45份,触变剂5~8份,纳米填料2~4份,表面活性剂1~2份,抗氧剂0.5~1份,复合增强剂7.5~12.5份。本申请所制得的无铅锡膏实现了微间距无铅锡膏综合性能的系统性提升,尤其适用于0.4mm及以下间距的高密度互连封装,在显著降低焊点空洞率的同时,保障了焊点的长期导热能力与力学可靠性,满足了微间距先进封装对焊接材料的高标准要求。
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