A method and system for quality control of a photovoltaic connector metal core forming process

By constructing a spatiotemporal correlation model of the process and fusing multi-source data, the problems of inaccurate springback prediction caused by heat accumulation during the metal core forming process of photovoltaic connectors and the contradiction of multi-functional partition dimensions were solved, achieving high-precision and stable production control and reducing the scrap rate.

CN122401983APending Publication Date: 2026-07-17EVEREST TRANSMISSION SYST (PINGHU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
EVEREST TRANSMISSION SYST (PINGHU) CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing photovoltaic connector metal core molding process, local heat accumulation leads to inaccurate springback prediction, and the quality fluctuation caused by the contradiction of multi-functional partition size and the strong coupling of process parameters makes it difficult to maintain long-term stable production quality.

Method used

A spatiotemporal correlation model is constructed, and a size deviation tensor is generated by fusing multi-source heterogeneous data. The equivalent elastic-plastic state of the material is inverted, the target size deviation value of the next molding cycle is predicted, and it is decomposed into pressure, temperature and velocity compensation components. Combined with geometric boundary rule verification, adaptive adjustment is achieved.

Benefits of technology

It improves the forming precision and production stability of photovoltaic connector metal cores, reduces the scrap rate, and significantly enhances the accuracy of dimensional deviation prediction and long-term control stability.

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Abstract

本发明涉及质量控制技术领域,尤其涉及一种光伏连接器金属芯成型过程的质量控制方法及系统。包括:构建过程时空关联模型,经差分编码生成尺寸偏差张量,结合材料属性参数与热态数据确定等效弹塑性状态信息,执行残差传播运算预测目标尺寸偏差值,利用解耦控制模型分解为压力、温度、速度补偿分量,经几何边界规则校验后写入执行单元并自适应更新模型参数。本发明解决了光伏连接器多分区金属组件连续冲压成型中尺寸偏差预测与协同控制的问题,并实现了多维解耦自适应控制,提升了预测准确性与控制稳定性。
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