Gas-liquid thermo-acoustic cooperative coal tank anti-blocking and unblocking method

By installing various air cannons, sonic soot blowers, and steam fumigation devices inside the coal hopper, combined with graded linkage control, the problem of material blockage in large coal storage and distribution hoppers has been solved, achieving stability in coal hopper feeding and continuity in coke oven production, and reducing operation and maintenance costs.

CN122402940APending Publication Date: 2026-07-17SHANXI TAIGANG STAINLESS STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Large coal storage and distribution tanks are prone to material blockage during use, which is difficult to solve effectively with existing technology. This leads to discontinuous coal feeding and flow fluctuations, affecting the stability of coke oven production and coke quality, and may even cause shutdown accidents.

Method used

The gas-liquid-thermal-acoustic synergistic anti-blockage and unblocking method is adopted. By setting up multiple air cannons, sonic soot blowers, steam fumigation and water injection devices in the coal tank, combined with hierarchical linkage control logic, a three-dimensional anti-blockage and unblocking method is achieved in the whole area to ensure the stability of coal tank feeding.

Benefits of technology

It achieves stable coal feeding from the coal hopper, eliminates material shortages and flow fluctuations, ensures continuous and efficient operation of the coke oven, reduces equipment wear and maintenance costs, and improves the consistency of coke quality.

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Abstract

本发明属于冶金焦化技术领域,提供一种气液热声协同煤罐防堵疏堵方法,构建分层立体多装置体系,增设低位空气炮、平台空气炮、高位空气炮,配套声波吹灰器、蒸汽管道、罐顶注水压煤管道,形成气、液、热、声全域覆盖;设置中控系统,将原位空气炮设置为自动、远程、现场手动三模式,声波吹灰器设置为自动 / 手动控制,实现智能化管控,替代传统纯现场手动;设计按流量分级、按堵料时长联动的操作策略,结合库存量控制注水,形成分级联动、多能协同的闭环疏堵流程;本发明方法实现了从局部、被动、手动到全域、主动、智能的根本性升级,解决了传统技术无法根治的煤罐堵料的问题,保障了配煤的连续稳定,提升了生产效率与焦炭质量,降低了运维成本。
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