A preform rod heating furnace control system and a furnace temperature self-adaptive control method

By using a soft-start power supply structure with a pre-magnetized transformer and a timing relay, along with adaptive furnace temperature control, the problems of starting current surges and inaccurate temperature control in the preform heating furnace have been solved, enabling safe and stable operation and efficient heating of the equipment.

CN122403757APending Publication Date: 2026-07-17YANGTZE OPTICAL FIBRE QIANJIANG LTD CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
YANGTZE OPTICAL FIBRE QIANJIANG LTD CO
Filing Date
2026-05-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing precast briquette heating furnaces suffer from problems such as large starting current surges, poor power supply stability, and low temperature control accuracy, leading to production interruptions and low heating efficiency.

Method used

A soft-start power supply structure using a pre-magnetized transformer and sequential relays, combined with an adaptive furnace temperature control method, achieves safe and stable power supply and precise temperature control for the heating furnace through real-time temperature acquisition, dynamic tuning of PID parameters, and steady-state compensation.

Benefits of technology

It effectively reduces starting current, improves the stability and safety of the power supply system, enhances the accuracy of temperature control and heating efficiency, and ensures production continuity and product quality.

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Abstract

本发明涉及光纤预制棒加工设备技术领域,具体涉及一种预制棒加热炉控制系统及炉温自适应控制方法。本发明通过设置预充磁变压器配合时序继电器、接触器互锁的软启动供电结构,采用先预充磁、后主回路接入的分时启动逻辑,彻底消除传统预制棒加热炉主变压器上电瞬间的冲击性大电流,大幅提升加热炉供电系统的稳定性与安全性;炉温自适应控制方法通过温度偏差运算、PID参数动态整定、稳态补偿计算相结合,可根据炉内实时温度偏差、偏差变化率及设备运行工况,动态优化温控参数与加热功率,大幅提升炉温控制精准度与炉内温度均匀性,精准匹配预制棒全工艺加工温控需求。
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