Fiber microchannel porous network structure and method of forming same

By driving the bridging fibers through the wet skeleton under differential pressure, a three-dimensional interconnected fiber microchannel porous network is constructed, which solves the problem of insufficient connectivity in the thickness direction in wet fiber forming and improves the material's transport efficiency and structural stability.

CN122406578APending Publication Date: 2026-07-17HUABANG GULOU NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing wet fiber forming processes, the fiber network structure lacks sufficient connectivity in the thickness direction, resulting in low transport efficiency of liquids, gases, or functional media within the material, making it difficult to meet the requirements for mass transfer, penetration, and wetting in the thickness direction.

Method used

After constructing the skeleton fiber network, the bridging fibers are driven by pressure difference to penetrate through the skeleton wet sheet along the thickness direction, depositing inside to form bridging support points and connecting channels, thus forming a three-dimensional interconnected fiber microchannel porous network structure.

Benefits of technology

It improves the connectivity and structural stability of the material in the thickness direction, enhances the transmission efficiency of liquids, gases or functional media within the network, and reduces the risk of local collapse and structural loosening.

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Abstract

本申请涉及纤维材料成形技术领域,提供了一种纤维微通道多孔网络结构及其成型方法。成型方法包括如下步骤:将骨架纤维分散于去离子水中,制得骨架浆料;将骨架浆料进行湿法成形,得到骨架湿页;将桥联纤维分散于去离子水中,制得桥联浆料;在压差驱动条件下,将桥联浆料沉积于骨架湿页,得到湿页;对湿页进行脱水、压榨和干燥定型,得到纤维微通道多孔网络结构。本申请通过骨架预成形和桥联纤维压差贯通沉积的方式,使桥联纤维进入并沉积于骨架湿页内部,在骨架纤维之间形成沿厚度方向分布的桥联连接点及连通微通道,从而构建三维纤维多孔网络结构,提高孔道连通性、内部结构稳定性及整体力学性能。
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