Exterior wall insulation integrated board drying device and application method thereof

Abstract

The present application relates to the technical field of building wallboard, especially to a kind of external wall heat preservation integrated board drying device and its application method, including box, the bottom of box is provided with multiple rollers equipped with roller driver, the entrance of box is equipped with plate inlet sensor, the exit of box is equipped with plate inlet sensor stopper and plate outlet sensor, the bottom of box is equipped with automatic telescopic mechanical arm equipped with arm controller, the both sides of automatic telescopic mechanical arm are vertically provided with rotatable plate supporting mechanism, multiple electromagnetic inductors are set along height on rotatable plate supporting mechanism, heating pipe, temperature sensor and temperature controller are further provided on box, each sensing structure and drive structure are connected with central controller by signal transmission line.The present application realizes automated low constant temperature physical drying, realizes the layered drying of multiple boards by mechanical arm, makes the space utilization rate to the extreme, automatically senses, automatically controls temperature, and is an invention that has been tested by practice and achieved excellent results.

Description

Technical Field

[0001] This invention relates to the field of building wall panel technology, and in particular to a drying device for an integrated external wall insulation panel and its application method. Background Technology

[0002] Currently, integrated exterior wall insulation panels have become an important part of prefabricated construction. They are an important symbol of energy conservation, emission reduction, and green construction, as well as an important means of exterior wall decoration. However, during the production process, integrated exterior wall insulation panels need to be cut due to size requirements. During the cutting process, the cutting blades need to be kept moist at all times. This results in a large amount of water, mortar, and water mixture splashing onto the surface of the integrated exterior wall insulation panels, causing pollution. This can easily lead to surface dampness. If the panels are directly packaged and stacked after cutting, many water stains will appear on the surface, and even severe efflorescence may occur, seriously affecting the appearance quality. A lot of manpower and resources are needed to clean them up, which also has a certain negative impact on the product brand. Summary of the Invention

[0003] To address the problems existing in the prior art, the present invention provides a drying device for integrated external wall insulation panels and its application method.

[0004] The present invention provides a drying device for an integrated exterior wall insulation panel, which adopts the following technical solution: An integrated external wall insulation panel drying device and its application method are disclosed. The device includes a box body with multiple rollers equipped with roller drivers installed at the bottom of the box body. An inlet sensor is installed at the inlet of the box body, and an inlet sensor stop and an outlet sensor are installed at the outlet of the box body. An automatic telescopic robotic arm equipped with an arm controller is installed at the bottom of the box body. Rotatable pallet mechanisms are vertically arranged on both sides of the automatic telescopic robotic arm. Multiple electromagnetic sensors are arranged along the upper edge of the rotatable pallet mechanisms. A heating tube, a temperature sensor, and a temperature controller are also installed on the box body. Each sensing structure and driving structure is connected to a central controller through a signal transmission line.

[0005] Preferably, multiple temperature sensors are provided, some of which are located at the top of the chamber and others at the bottom of the chamber, with their positions evenly distributed.

[0006] Preferably, multiple omnidirectional brake casters are installed on the bottom of the outer casing.

[0007] The application method of the integrated external wall insulation panel drying device provided by this invention adopts the following technical solution: After the cleaning process of the integrated exterior wall insulation panel production line is installed, the cleaned integrated exterior wall insulation panels enter the drying device through the production line. After the board sensor detects the board, it transmits the signal to the central controller. The central controller then transmits the signal to the roller driver, which drives the roller to rotate, and the board is slowly fed into the box. As the entire board gradually enters the box, when the board infeed sensor detects the board signal, it transmits the signal to the central controller. The central controller then sends a shut-off signal to the roller driver, causing the roller to stop rotating and the board to stop moving. At this point, the entire board has entered the box. Under the control of the arm controller, the automatic telescopic robotic arm will slowly lift up and raise the integrated external wall insulation panel that has entered the box until it reaches the position of the electromagnetic sensor at the top. At this time, the electromagnetic sensor will sense the automatic telescopic robotic arm and complete the two-way signal transmission. On one hand, it transmits signals to the arm controller, thereby controlling the automatic telescopic robotic arm to stop extending upward and return to its original position after the plate is supported. On the other hand, it controls the rotatable pallet mechanism to rotate to support the bottom of the plate. Furthermore, in the vertical direction, the electromagnetic sensors will only sense the signal and perform the relevant work after the upper electromagnetic sensor senses the signal and completes the pallet work, proceeding sequentially from top to bottom. Repeat the above steps until all the rotatable pallet mechanisms inside the chamber are full of pallets. At this point, the pallet feeding stops, the insulated roller shutter door at the entrance and exit of the chamber closes, and the power supply to the drying device is turned on. The drying temperature and time are set by the temperature controller; after drying, the insulated roller shutter door opens automatically, the automatic telescopic robotic arm lifts the plate, the rotatable plate mechanism retracts, the automatic telescopic robotic arm places the plate on the idler roller, and after the plate dispensing sensor senses the plate delivered by the automatic telescopic robotic arm, it transmits a signal to the central controller, the central controller sends a start signal to the idler roller driver, and the idler roller rotates to dispensing the plate.

[0008] Preferably, the internal temperature of the chamber is set at 35℃-45℃, and the time is set at 1h-2h.

[0009] In summary, the present invention has at least one of the following beneficial technical effects: It plays a very important role in preventing efflorescence on integrated exterior wall insulation panels. It is a necessary means to ensure that the surface of integrated exterior wall insulation panels is clean and dry before packaging and stacking. It can be installed after the cleaning process on the integrated exterior wall insulation panel production line and seamlessly connected with the cleaning process, or it can be used alone. It achieves automated low-temperature constant-temperature physical drying, and the internal temperature can be set and automatically monitored, so that the board will not deform due to excessive temperature. In addition, the automatic telescopic robotic arm of this invention can dry multiple layers of boards at the same time, with extremely high space utilization. This invention achieves automatic sensing and temperature control, and the automatic telescopic robotic arm and rollers can be fully automated in sensing and starting. It has a high degree of intelligence and automation, and also has the advantages of simple operation and convenient use. It has very good economic and social benefits and important practical value. Attached Figure Description

[0010] Figure 1 This is a top view of the drying device for integrated exterior wall insulation panels according to an embodiment of the present invention.

[0011] Figure 2 This is a front view of the drying device for the integrated external wall insulation panel according to an embodiment of the present invention.

[0012] Explanation of reference numerals in the attached diagram: 1. Housing; 2. Universal brake caster; 3. Idler roller; 4. Idler roller driver; 5. Feed sensor; 6. Feed sensor stop; 7. Automatic telescopic robotic arm; 8. Arm controller; 9. Rotatable pallet mechanism; 10. Electromagnetic sensor; 11. Heating element; 12. Temperature sensor; 13. Temperature controller; 14. Discharge sensor; 15. Signal transmission line; 16. Central controller. Detailed Implementation

[0013] The following combination Figures 1-2 The present invention will be further described in detail below. The embodiments of the present invention disclose a drying device for an integrated external wall insulation panel and its application method.

[0014] The drying device for integrated exterior wall insulation panels includes a housing 1. Multiple omnidirectional brake casters 2 are installed on the bottom of the housing 1. Multiple support rollers 3 are evenly arranged side-by-side along the length of the bottom of the housing 1. The support rollers 3 are used to convey the integrated exterior wall insulation panels. The housing 1 is equipped with a support roller driver 4 that drives the support rollers 3 to rotate. An inlet sensor 5 is installed near the inlet of the housing 1 to detect whether the integrated exterior wall insulation panels have entered the housing 1.

[0015] A panel infeed sensor stop 6 is installed near the outlet of the housing 1. The panel infeed sensor stop 6 is used to sense whether the integrated exterior wall insulation panel has reached the correct position. An automatic telescopic robotic arm 7 is installed at the bottom inside the housing 1 to grab and move the integrated exterior wall insulation panel. The automatic telescopic robotic arm 7 can extend and retract vertically and horizontally to complete the panel loading, stacking, and unloading operations. The housing 1 is equipped with an arm controller 8 to control the automatic telescopic robotic arm 7.

[0016] The entrance and exit sides of the housing 1 are each equipped with a vertically arranged rotatable pallet mechanism 9. Multiple placement positions are evenly arranged along the height of the rotatable pallet mechanism 9, and an electromagnetic sensor 10 is installed next to each placement position. The electromagnetic sensor 10 is used to sense the position information of the automatic telescopic robotic arm 7. Heating tubes 11 are installed on the side walls of the housing 1. The housing 1 is equipped with temperature sensors 12 for sensing temperature and a temperature controller 13 for adjusting temperature. Eight temperature sensors 12 are provided, four located at the top of the housing 1 and the other four at the bottom of the housing 1, evenly distributed to maximize the sensing of the average temperature.

[0017] A pallet discharge sensor 14 is installed at the outlet of the housing 1, located behind the pallet infeed sensor stop 6. The roller driver 4, pallet infeed sensor 5, pallet infeed sensor stop 6, arm controller 8, rotatable pallet mechanism 9, electromagnetic sensor 10, temperature sensor 12, temperature controller 13, and pallet discharge sensor 14 are connected to a central controller 16 installed on the housing 1 via a signal transmission line 15. The actions of each component are uniformly controlled by the central controller 16.

[0018] An application method for an integrated external wall insulation panel drying device includes the following: After the cleaning process of the integrated exterior wall insulation panel production line is completed, the cleaned integrated exterior wall insulation panels enter the drying device through the production line.

[0019] After the board sensor 5 detects the board, it transmits the signal to the central controller 16. The central controller 16 then transmits the signal to the roller driver 4, which drives the roller 3 to rotate, and the board is slowly fed into the housing 1.

[0020] As the entire board gradually enters the housing 1, when the board infeed sensor 6 senses the board signal, it transmits the signal to the central controller 16. The central controller 16 then transmits a shutdown signal to the roller driver 4, causing the roller 3 to stop rotating and the board infeeding to stop. At this point, the entire board has entered the housing 1.

[0021] At this time, the automatic telescopic robotic arm 7 will slowly rise under the control of the arm controller 8, slowly lifting the integrated external wall insulation panel that has entered the box 1 until it reaches the position of the top electromagnetic sensor 10. At this time, the electromagnetic sensor 10 will sense the automatic telescopic robotic arm 7 and complete the bidirectional signal transmission.

[0022] On one hand, a signal is transmitted to the arm controller 8, thereby controlling the automatic telescopic robotic arm 7 to stop extending upward and return to its original position after the plate is supported. On the other hand, the rotatable pallet mechanism 9 is controlled to rotate to support the bottom of the plate. Furthermore, the electromagnetic sensors 10 in the vertical direction will only sense a signal and perform related work after the upper electromagnetic sensor 10 senses a signal and completes the pallet work, proceeding sequentially from top to bottom.

[0023] Repeat the above steps until all the rotatable pallet mechanisms 9 inside the entire chamber 1 are full of pallets. At this point, pallet feeding stops, and the insulated roller shutter door at the entrance and exit of chamber 1 closes. The drying device can be moved to the outer edge area using the swivel brake casters 2. Tighten the brake switch and connect the power supply to the drying device.

[0024] The drying temperature and time are set by the temperature controller 13. The temperature is set to 35℃-45℃ and the time is set to 1h-2h to complete the entire drying process. After drying, the insulated roller shutter door opens automatically, the automatic telescopic robotic arm 7 lifts the plate, the rotatable plate mechanism 9 retracts, and the automatic telescopic robotic arm 7 places the plate onto the roller 3. After the plate delivery sensor 14 senses the plate delivered by the automatic telescopic robotic arm 7, it transmits a signal to the central controller 16. The central controller 16 then sends a start signal to the roller driver 4, and the roller 3 rotates to deliver the plate.

[0025] The drying device and application method for integrated exterior wall insulation panels of this invention play a crucial role in preventing efflorescence in integrated exterior wall insulation panels. It is an essential means to ensure the surface of integrated exterior wall insulation panels is clean and dry before packaging and stacking. It can be installed after the cleaning process in the integrated exterior wall insulation panel production line, seamlessly connecting with the cleaning process, or used independently. This invention achieves automated low-temperature constant-temperature physical drying, allowing for setting and automatic monitoring of the internal temperature, preventing panel deformation due to excessive temperature. Furthermore, the automatic telescopic robotic arm 7 of this invention can simultaneously dry multiple layers of panels, maximizing space utilization. This invention also achieves automatic sensing and automatic temperature control; both the automatic telescopic robotic arm 7 and the rollers 3 can achieve fully automated sensing and activation, demonstrating a high degree of intelligence and automation. This invention also boasts advantages such as simple operation and ease of use, offering significant economic and social benefits and practical value. It is an invention that has been proven in practice and is of great significance.

[0026] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A drying device for integrated exterior wall insulation panels, characterized in that: The enclosure includes a housing (1), with multiple rollers (3) equipped with roller drivers (4) installed at the bottom of the housing (1). A board inlet sensor (5) is installed at the entrance of the housing (1), and a board inlet sensor stop (6) and a board outlet sensor (14) are installed at the exit of the housing (1). An automatic telescopic robotic arm (7) equipped with an arm controller (8) is installed at the bottom of the housing (1). Rotatable pallet mechanisms (9) are vertically arranged on both sides of the automatic telescopic robotic arm (7). Multiple electromagnetic sensors (10) are arranged along the height of the rotatable pallet mechanism (9). A heating tube (11), a temperature sensor (12), and a temperature controller (13) are also provided on the housing (1). Each sensing structure and driving structure is connected to a central controller (16) through a signal transmission line (15).

2. The drying device for integrated exterior wall insulation panels according to claim 1, characterized in that: Multiple temperature sensors (12) are provided, some of which are located at the top of the box (1) and others at the bottom of the box (1), and their positions are evenly distributed.

3. The drying device for integrated exterior wall insulation panels according to claim 1, characterized in that: Multiple omnidirectional brake casters (2) are installed on the bottom of the outer casing (1).

4. An application method of the drying device for integrated exterior wall insulation panels as described in any one of claims 1-3, characterized in that, Includes the following: After the cleaning process of the integrated exterior wall insulation panel production line is installed, the cleaned integrated exterior wall insulation panels enter the drying device through the production line. After the board sensor (5) senses the board, it transmits the signal to the central controller (16). The central controller (16) transmits the signal to the roller driver (4). The roller driver (4) drives the roller (3) to rotate, and the board is slowly sent into the box (1). As the entire board gradually enters the box (1), when the board infeeding sensor stop (6) senses the board signal, it transmits the signal to the central controller (16). The central controller (16) transmits the closing signal to the roller driver (4), the roller (3) stops rotating, the board infeeding stops, and at this time the entire board enters the box (1). Under the control of the arm controller (8), the automatic telescopic robotic arm (7) will slowly lift up and slowly lift the integrated insulation panel of the outer wall into the box (1) until it is lifted to the position of the top electromagnetic sensor (10). At this time, the electromagnetic sensor (10) will sense the automatic telescopic robotic arm (7) and complete the bidirectional signal transmission. On the one hand, a signal is transmitted to the arm controller (8) to control the automatic telescopic robotic arm (7) to stop extending upward and return to its original position after the plate is supported. On the other hand, the rotatable pallet mechanism (9) is controlled to rotate to support the bottom of the plate. In the vertical direction, the electromagnetic sensor (10) will only sense the signal and perform the relevant work after the upper electromagnetic sensor (10) senses the signal and completes the pallet work. This process is carried out sequentially from top to bottom. Repeat the above actions until all the rotatable pallet mechanisms (9) inside the entire box (1) are full of pallets. At this time, the pallet feeding stops, the insulated roller shutter door at the entrance and exit of the box (1) is closed, and the power supply of the drying device is turned on. The drying temperature and drying time are set by the temperature controller (13); After drying, the heat-insulating roller shutter door opens automatically, the automatic telescopic robotic arm (7) lifts the plate, the rotatable plate mechanism (9) retracts, the automatic telescopic robotic arm (7) places the plate on the roller (3), the plate discharge sensor (14) senses the plate delivered by the automatic telescopic robotic arm (7) and transmits a signal to the central controller (16), the central controller (16) sends a start signal to the roller driver (4), and the roller (3) rotates to discharge the plate.

5. The application method of the drying device for integrated external wall insulation panels according to claim 4, characterized in that: The temperature inside the chamber (1) is set at 35℃-45℃, and the time is set at 1h-2h.

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