Energy-saving brazing furnace operation data acquisition and analysis method and system

By monitoring changes in the output power and furnace pressure of the brazing furnace, the system automatically identifies the production cycle and generates a globally unique identifier, thus solving the problem of inaccuracy in brazing furnace data aggregation and analysis, and achieving accurate calculation of energy efficiency and reliable anomaly diagnosis.

CN122408478APending Publication Date: 2026-07-17
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Filing Date
2026-05-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the data identification of various subsystems of brazing furnaces is not uniform, which makes it impossible to effectively aggregate and analyze data from a single production cycle, affecting the accuracy of energy consumption analysis and anomaly diagnosis.

Method used

By monitoring the output power and furnace pressure changes of the brazing furnace, the start and end times of the production cycle are automatically identified, a globally unique physical cycle identifier is generated, and the operating data from multiple heterogeneous data sources are associated and bound with this identifier to ensure the integrity and accuracy of the data.

Benefits of technology

It achieves accurate aggregation of brazing furnace data and precise calculation of energy consumption efficiency, improves the reliability of abnormal operating condition early warning, and enhances the predictability and efficiency of equipment maintenance.

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Abstract

本申请涉及工业数据处理技术领域,公开了一种节能型钎焊炉运行数据采集分析方法及系统,包括持续获取钎焊炉的运行状态数据,监测运行状态数据,识别钎焊炉的生产运行周期的启动时刻;响应于启动时刻,生成全局唯一的物理周期标识;将自启动时刻获取的与钎焊炉运行相关的多个异构数据源的运行数据,与物理周期标识进行数据关联绑定;持续监测运行状态数据,识别生产运行周期的结束时刻,响应于结束时刻,结束运行数据与物理周期标识的数据关联绑定,根据物理周期标识,检索并聚类汇总归属于同一个生产运行周期的所有运行数据;基于汇总后的运行数据,计算生产运行周期的能耗效率指标,根据能耗效率指标与预设的能耗效率基准的偏差值进行异常预警。
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