Method for passive detection of the internal state of a ladle lining

By analyzing the continuous wavelet curves and regression relationships of the ladle shell vibration curves, the problem of difficult detection of the ladle lining condition was solved, enabling passive detection and accurate internal condition assessment, and supporting maintenance decisions during the production process.

CN122409831APending Publication Date: 2026-07-17WUHAN UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUHAN UNIV OF SCI & TECH
Filing Date
2026-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

During the steelmaking process, it is difficult to effectively detect the internal condition of the ladle lining without interrupting production or entering the ladle, especially due to the difficulties in observation and measurement caused by high temperature and top slag coverage.

Method used

By performing continuous wavelet analysis on the vibration curve of the ladle shell during argon blowing, wavelet coefficients are obtained, characteristic frequencies are calculated, and the elastic modulus of the ladle lining is obtained using a preset regression relationship. Combined with the elastic modulus changes of adjacent heats, the internal state of the lining is inferred.

Benefits of technology

It enables passive detection of the ladle lining condition without interfering with the production process, accurately identifies damage such as thermal shock cracks, decarburization embrittlement, and molten steel infiltration, provides objective basis for maintenance decisions, and has good resistance to process interference and robustness.

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Abstract

本申请涉及钢包自动化检测技术领域,提供一种钢包内衬内部状态无源检测方法。包括:对钢包外壳在开始吹氩时的振动曲线进行连续小波分析,获取小波系数;基于所述小波系数求取特征频率;根据所述特征频率与钢包内衬弹性模量之间的预设回归关系,求取当前炉次的钢包内衬弹性模量;对比相邻炉次的所述钢包内衬弹性模量的变化,推断钢包内衬的内部状态。实现在不中断生产、不进入钢包内部的前提下,对钢包内衬的内部状态进行检测。
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