A virtual machine tool axis position calculation method for five-axis linkage numerical control machining simulation

By creating a machining coordinate system in a five-axis virtual machine tool model, parsing the CNC code, and performing interpolation calculations, the issues of universality and accuracy in five-axis linkage simulation were resolved. This enabled adaptation to machine tools with different structures and high-precision simulation, improving the realism and reliability of the simulation results.

CN122411271APending Publication Date: 2026-07-17SHENZHEN QIANJI SOFTWARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHENZHEN QIANJI SOFTWARE CO LTD
Filing Date
2026-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing virtual machine tool axis position calculation methods for five-axis linkage machining simulation suffer from insufficient versatility, poor simulation accuracy, and low linkage reproduction. They cannot be adapted to five-axis machine tools with different structures, and the simulation results differ from actual machining.

Method used

By retrieving the five-axis virtual machine tool model that matches the machining task, a machining coordinate system is created at the workbench node. The start and end rotation axes and machining coordinates in the CNC code are parsed. The total motion time is calculated in combination with the motion type. Interpolation calculation is performed to distinguish between rapid and linear motions. Real-time rotation axes and virtual tool coordinates are solved synchronously. Real-time axes are calculated line by line in a loop to generate a complete set of real-time axis sequences.

Benefits of technology

It achieves universal compatibility with five-axis machine tools of different structures, improves simulation accuracy and linkage reproduction, ensures that simulation data is consistent with actual machining parameters, and provides accurate support for machining process verification.

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Abstract

本发明公开了一种五轴联动数控加工仿真的虚拟机床轴位计算方法,方法包括:调取匹配当前加工任务的五轴虚拟机床模型,装夹虚拟毛坯与刀具,在工作台节点创建加工坐标系;逐行读取并解析数控代码,获取加工坐标系下起止旋转轴位、加工坐标,核算运动总时长并确定机床起止轴位;区分快速运动与线性运动,按预设插补周期分别开展匀速插补解算;线性运动结合平动轴偏置及坐标系位姿转换关系计算五轴轴位;单段代码执行完毕后重复上述流程,直至全部数控代码完成,得到全套五轴轴位。本发明提供的上述方法,能够解决相关技术中虚拟轴位计算方法应用于五轴机床时,存在通用性不足、仿真精度欠佳、联动还原度低的问题。
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