A method for reconstructing a rail profile based on machine vision

By using a machine vision-based rail profile reconstruction method, dynamically correcting the conversion coefficients and data stitching, the problems of low efficiency and low accuracy in traditional manual reconstruction are solved, achieving efficient and accurate rail damage detection and reconstruction.

CN122415472APending Publication Date: 2026-07-17RES INST OF ZHEJIANG UNIV TAIZHOU +2
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Patent Information

Application Number
CN202610483272.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional manual rail profile reconstruction is inefficient and inaccurate, and cannot effectively and promptly address railway rail damage and defects, affecting the smoothness and safety of train operation.

Method used

A machine vision-based rail profile reconstruction method is adopted. By identifying defect areas, an initial transformation relationship between the profiler and the global coordinate system is established. The statistical deviation of the double profiler data in the overlapping area is calculated in real time, the transformation coefficient is dynamically corrected, and the rail surface data is reconstructed based on the profile data. A representative profile curve is fitted using a multi-curve fitting algorithm.

Benefits of technology

It improves the efficiency and accuracy of rail inspection, reduces human intervention errors, and can correct conversion parameters through dual-instrument data consistency verification even in cases of severe rail wear, ensuring reconstruction accuracy.

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Abstract

本发明公开了一种基于机器视觉的钢轨廓形重建方法,包括步骤1:识别缺陷区域,获取缺陷分类以及缺陷区域位置;步骤2:对标准量块进行初始标定,建立两处廓形仪与全局坐标系的初始转换关系;步骤3:打磨小车反向慢速运行至缺陷区域位置,廓形仪扫描缺陷区域的钢轨廓形,获得缺陷区域多个钢轨廓形样本以及廓形数据;步骤4:实时计算重叠区双廓形仪数据的统计偏差,基于统计偏差反向修正转换系数;本发明通过采用非接触式廓形仪测量技术,重建钢轨轨头廓形,减少人工干预的误差,提高检测效率和准确性。
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