A device pod assembly method and device pod assembly apparatus

Abstract

The application discloses a device cabin assembling method and device cabin assembling equipment, and comprises the following steps: assembling a device cabin skeleton on a skeleton assembling device; hoisting the device cabin assembling device to above the device cabin skeleton; connecting the device cabin skeleton with the device cabin assembling device, so that the device cabin skeleton is hung on the device cabin assembling device; hoisting the device cabin assembling device connected with the device cabin skeleton to an assembling table position; installing a bottom plate on the device cabin skeleton; and installing a skirt plate on the device cabin skeleton. Before hoisting the device cabin skeleton, the device cabin assembling device is hoisted to the device cabin skeleton, the device cabin assembling device and the device cabin skeleton are hoisted as a whole after the device cabin skeleton is connected with the device cabin assembling device, direct hoisting of the device cabin skeleton is avoided, and deformation of the device cabin skeleton is avoided, which is especially suitable for a composite material device cabin. The device cabin skeleton is hung on the device cabin assembling device, sufficient space is reserved for assembling of the bottom plate and the skirt plate, and quick replacement and adjustment of the bottom plate and the skirt plate can be realized.

Description

Technical Field

[0001] This invention relates to the field of equipment compartment assembly technology, and more specifically, to an equipment compartment assembly method and equipment compartment assembly equipment. Background Technology

[0002] The equipment compartment mainly consists of upper beams, lower beams, mounting beams, a base plate, and skirt plates. The assembly process is divided into two stages: equipment compartment frame assembly and skirt plate assembly. After the frame assembly is complete, it needs to be hoisted to the next process step. However, the hoisting process can easily cause deformation of the equipment compartment frame, especially for composite material equipment compartments. Due to the lower rigidity of composite material equipment compartments, the frame is more prone to deformation when hoisted to the next stage for final assembly.

[0003] Therefore, how to prevent deformation of the equipment compartment frame during the assembly process is a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide an equipment compartment assembly method to prevent deformation of the equipment compartment frame during the equipment compartment assembly process.

[0005] Another object of the present invention is to provide an equipment compartment assembly device that employs the above-described equipment compartment assembly method, so as to prevent deformation of the equipment compartment frame during the equipment compartment assembly process.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An equipment compartment assembly method is provided for assembling an equipment compartment, the equipment compartment including an equipment compartment frame, a floor plate, and a skirt plate, the equipment compartment assembly method comprising:

[0008] Assemble the equipment compartment frame on the frame assembly device;

[0009] The equipment compartment assembly is hoisted above the equipment compartment frame;

[0010] Connect the equipment compartment frame to the equipment compartment assembly, so that the equipment compartment frame is suspended from the equipment compartment assembly;

[0011] The equipment compartment assembly, to which the equipment compartment frame is connected, is hoisted to the assembly platform.

[0012] The base plate is installed onto the equipment compartment frame;

[0013] The skirt is installed on the equipment compartment frame.

[0014] Optionally, after assembling the equipment compartment frame on the frame assembly device, the lower side beam of the equipment compartment frame is connected to the frame assembly device. Before connecting the equipment compartment frame to the equipment compartment assembly unit, the following steps are also included:

[0015] Disconnect the lower beam from the frame assembly device.

[0016] Optionally, the equipment compartment frame includes mounting beams, upper side beams, lower side beams, and end brackets; assembling the equipment compartment frame on the frame assembly device includes:

[0017] Install the lower side beam onto the frame assembly device;

[0018] Place the mounting beam onto the frame assembly device and connect the mounting beam to the lower beam;

[0019] Place the end bracket onto the frame assembly device and connect the mounting beam to the lower beam;

[0020] Place the upper beam onto the frame assembly device and connect the upper beam to the mounting beam.

[0021] Optionally, the frame assembly device is provided with a detachable conformal positioning block, the position of which is adjustable along the length of the lower beam;

[0022] Before placing the mounting beam onto the frame assembly, the method further includes:

[0023] Adjust the conformal positioning block into position along the length of the lower beam;

[0024] Placing the mounting beam onto the frame assembly includes:

[0025] Place the mounting beam onto the conformal positioning block.

[0026] Optionally, mounting the lower side beam to the frame assembly device includes:

[0027] Place the lower beam onto the frame assembly device;

[0028] Adjust the position of the lower beam;

[0029] After the lower beam is adjusted, the lower beam is clamped and fixed using the frame assembly device.

[0030] Optionally, after connecting the mounting beam to the lower beam, the method further includes:

[0031] The clamping roller and the one-way stop assembly are pre-installed on the mounting beam without being locked. The clamping roller is used to press the base plate after it is installed, and the one-way stop assembly is used to stop and limit the base plate when it is pushed into place.

[0032] Optionally, connecting the equipment compartment frame to the equipment compartment assembly, such that the equipment compartment frame is suspended from the equipment compartment assembly, includes:

[0033] The equipment cabin frame is raised to a preset height using a lifting device;

[0034] Make the upper side beam of the equipment compartment frame contact the side beam groove of the equipment compartment assembly;

[0035] Connect the bolts through the mounting holes of the upper side beam to the T-nuts pre-set in the side beam grooves.

[0036] Optionally, mounting the base plate to the equipment compartment frame includes:

[0037] The base plate is installed sequentially from the transverse centerline near the equipment compartment frame towards both ends of the equipment compartment frame;

[0038] A set of base plates is pushed from both sides of the equipment compartment frame in the width direction into the space between two adjacent mounting beams of the equipment compartment frame, and the two base plates of the same set are joined at the longitudinal center of the equipment compartment frame.

[0039] Optionally, after pushing a set of the base plates from both sides of the equipment compartment frame in the width direction between two adjacent mounting beams of the equipment compartment frame, and after the two base plates of the same set are joined at the longitudinal center of the equipment compartment frame, the method further includes:

[0040] The mounting beam is pre-installed with an unlocked clamping wheel and a one-way stop assembly. After the base plate is pushed into place, the clamping wheel and the one-way stop assembly are locked.

[0041] Connect the end of the base plate to the lower side beam;

[0042] Insert the anti-detachment pin of the base plate into the anti-detachment hole of the lower beam.

[0043] Optionally, mounting the skirt to the equipment compartment frame includes:

[0044] The skirt panels are installed sequentially from the transverse centerline near the equipment compartment frame towards both ends of the equipment compartment frame;

[0045] Align the gap between the first pivot mounting seat at the bottom of the skirt panel and the corresponding two second pivot mounting seats on the lower side beam of the equipment compartment frame, and insert the pivot.

[0046] After all the pivots corresponding to a single skirt panel are installed, flip the skirt panel up to the upper beam close to the equipment compartment frame, press the skirt panel, and make the safety latch of the skirt panel engage with the latch plate of the upper beam.

[0047] Lock the rotary latch on the skirt panel to the upper beam.

[0048] Optionally, aligning the gap between the first pivot mounting seat at the lower part of the skirt panel and the corresponding two second pivot mounting seats on the lower side beam of the equipment compartment frame, and inserting the pivot, includes:

[0049] When facing the skirt panel, if the number of pivots corresponding to a single skirt panel is even, the pivots are inserted from a position near the center line of the skirt panel toward the end of the skirt panel; if the number of pivots corresponding to a single skirt panel is three, the pivots at both ends are inserted from a position near the center line of the skirt panel toward the end of the skirt panel, and the pivot in the middle is inserted from left to right.

[0050] An equipment compartment assembly device is used to assemble an equipment compartment using any of the above-mentioned equipment compartment assembly methods. The equipment compartment includes an equipment compartment frame, a floor plate, and a skirt plate. The equipment compartment assembly device includes:

[0051] A skeleton assembly device for assembling the equipment compartment skeleton;

[0052] The equipment compartment assembly is used to suspend the equipment compartment frame to assemble the base plate and the skirt plate.

[0053] Optionally, the skeleton assembly device includes:

[0054] The conformal positioning block is used to fit and position the mounting beam of the equipment compartment frame;

[0055] The slide rail is slidably connected to the conformal positioning block.

[0056] The equipment compartment assembly method provided by this invention has at least the following beneficial effects:

[0057] When assembling the equipment compartment, the equipment compartment frame is first assembled on the frame assembly device. The equipment compartment frame includes upper beams, lower beams, and mounting beams. That is, the upper beams, lower beams, and mounting beams are assembled together on the frame assembly device to form the equipment compartment frame. Then, the equipment compartment assembly unit is hoisted above the equipment compartment frame, adjusted into position, and lowered. The assembled equipment compartment frame is then connected to the equipment compartment assembly unit, suspending the equipment compartment frame above the equipment compartment assembly unit. Next, the connected equipment compartment assembly unit and equipment compartment frame are hoisted together to the assembly platform. Finally, at the assembly platform, the base plate and skirt plate are installed on the equipment compartment frame, thus completing the installation of the equipment compartment.

[0058] As can be seen, this equipment compartment assembly method involves hoisting the main equipment compartment assembly to the equipment compartment frame before hoisting the frame itself. After connecting the frame to the main assembly, the entire assembly and frame are hoisted together. This transfer of the frame between upstream and downstream processes is achieved by hoisting the main assembly, avoiding direct hoisting and thus preventing frame deformation. This method is particularly suitable for composite material equipment compartments. Furthermore, connecting the frame to the main assembly suspends it, providing ample space for the assembly of the base plate and skirt panels. This facilitates easy disassembly and adjustment of the base and skirt panels, enabling rapid replacement and adjustment. This ensures the quality of the base and skirt panel assembly. Given the large number of base and skirt panels, suspending the frame above the main assembly significantly improves assembly efficiency.

[0059] The equipment compartment assembly method provided by the present invention is used to assemble the equipment compartment using the above-mentioned equipment compartment assembly method, and has at least the beneficial effects of the above-mentioned equipment compartment assembly method. Attached Figure Description

[0060] To more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0061] Figure 1 A flowchart illustrating the equipment compartment assembly method provided in a specific embodiment of the present invention;

[0062] Figure 2 A structural diagram illustrating the assembly of the equipment compartment frame on the frame assembly device;

[0063] Figure 3This is a schematic diagram of the structure after the equipment compartment frame is connected to the equipment compartment assembly.

[0064] Figure label:

[0065] 1-Frame assembly device; 11-Conformal positioning block; 12-Slide rail; 2-Equipment compartment assembly device; 31-Equipment compartment frame; 311-Lower side beam; 312-Mounting beam; 313-Upper side beam; 314-End bracket. Detailed Implementation

[0066] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0067] The core of this invention is to provide a method for assembling an equipment compartment to prevent deformation of the equipment compartment frame during assembly. Another core aspect of this invention is to provide equipment compartment assembly equipment employing the above-described method to prevent deformation of the equipment compartment frame during assembly.

[0068] Please refer to Figure 1 , Figure 2 and Figure 3 This invention provides a method for assembling an equipment compartment, the equipment compartment including an equipment compartment frame 31, a bottom plate, and a skirt plate. The equipment compartment assembly method includes:

[0069] S1: Assemble the equipment compartment frame 31 on the frame assembly device 1;

[0070] S2: Hoist the equipment compartment assembly 2 above the equipment compartment frame 31;

[0071] S3: Connect the equipment compartment frame 31 to the equipment compartment assembly 2, so that the equipment compartment frame 31 is suspended from the equipment compartment assembly 2;

[0072] S4: Hoist the equipment compartment assembly 2, which is connected to the equipment compartment frame 31, to the assembly platform;

[0073] S5: Install the base plate onto the equipment compartment frame 31;

[0074] S6: Install the skirt panel onto the equipment compartment frame 31.

[0075] In other words, when assembling the equipment compartment, the equipment compartment frame 31 is first assembled on the frame assembly device 1. The equipment compartment frame 31 includes an upper side beam 313, a lower side beam 311, and a mounting beam 312. That is, the upper side beam 313, the lower side beam 311, and the mounting beam 312 are assembled together on the frame assembly device 1 to form the equipment compartment frame 31. Then, the equipment compartment assembly device 2 is hoisted to the top of the equipment compartment frame 31. After the equipment compartment assembly device 2 is adjusted into place, it is lowered. Then, the assembled equipment compartment frame 31 is connected to the equipment compartment assembly device 2, so that the equipment compartment frame 31 is suspended from the equipment compartment assembly device 2. Then, the connected equipment compartment assembly device 2 and the equipment compartment frame 31 are hoisted together to the assembly platform. Then, at the assembly platform, the bottom plate and the skirt plate are installed on the equipment compartment frame 31 respectively. In this way, the installation of the equipment compartment is realized.

[0076] As can be seen, in this embodiment of the invention, before hoisting the equipment compartment frame 31, the equipment compartment assembly device 2 is hoisted to the equipment compartment frame 31, connecting the equipment compartment frame 31 to the equipment compartment assembly device 2. Then, the equipment compartment assembly device 2 and the equipment compartment frame 31 are hoisted as a whole. That is, the equipment compartment frame 31 is transferred between upstream and downstream processes by hoisting the equipment compartment assembly device 2, avoiding direct hoisting of the equipment compartment frame 31. Therefore, deformation of the equipment compartment frame 31 can be avoided, which is particularly suitable for composite material equipment compartments. Furthermore, after connecting the equipment compartment frame 31 to the equipment compartment assembly device 2, the equipment compartment frame 31 is suspended from the equipment compartment assembly device 2, providing ample space for the assembly of the base plate and skirt plate. This facilitates the disassembly and adjustment of the base plate and skirt plate, enabling rapid replacement and adjustment of the base plate and skirt plate. This helps ensure the assembly quality of the base plate and skirt plate. Moreover, since there are many base plates and skirt plates, suspending the equipment compartment frame 31 from the equipment compartment assembly device 2 to achieve rapid replacement and adjustment of the base plate and skirt plate significantly improves the equipment compartment assembly efficiency.

[0077] It should be noted that in some embodiments, when assembling the equipment compartment frame 31 on the frame assembly device 1, the frame assembly device 1 may only serve to support the individual parts of the equipment compartment frame 31. That is, after assembly, the equipment compartment frame 31 is simply placed on the frame assembly device 1 and is not fixed. In other embodiments, to improve positioning accuracy, the frame assembly device 1 may clamp or fix the individual parts of the equipment compartment frame 31 (such as the lower beam 311). In this case, after assembly, the equipment compartment frame 31 is fixed on the frame assembly device 1.

[0078] In some embodiments, after the equipment compartment frame 31 is assembled on the frame assembly device 1, the lower side beam 311 of the equipment compartment frame 31 is connected to the frame assembly device 1. Before connecting the equipment compartment frame 31 to the equipment compartment assembly device 2, the following steps are also included:

[0079] Disconnect the lower beam 311 from the frame assembly device 1.

[0080] In other words, after the equipment compartment frame 31 is assembled and fixed to the frame assembly device 1, the connection between the lower side beam 311 and the frame assembly device 1 must first be removed to release the equipment compartment frame 31 from the frame assembly device 1. Then, the equipment compartment frame 31 is connected to the equipment compartment assembly unit 2. That is, when hoisting the equipment compartment assembly unit 2, the equipment compartment assembly unit 2 and the equipment compartment frame 31 are hoisted as a whole, while the frame assembly device 1 remains in place. It should be noted that the connection between the lower side beam 311 of the equipment compartment frame 31 and the frame assembly device 1 can be achieved by the frame assembly device 1 clamping and fixing the lower side beam 311, or by using fasteners to fix the lower side beam 311.

[0081] Additionally, in some embodiments, the equipment compartment frame 31 includes a mounting beam 312, an upper side beam 313, a lower side beam 311, and an end bracket 314; assembling the equipment compartment frame 31 on the frame assembly device 1 includes:

[0082] Install the lower beam 311 onto the frame assembly device 1;

[0083] Place the mounting beam 312 onto the frame assembly device 1 and connect the mounting beam 312 to the lower beam 311.

[0084] Place the end bracket 314 onto the frame assembly device 1 and connect the mounting beam 312 to the lower beam 311;

[0085] Place the upper beam 313 onto the frame assembly device 1 and connect the upper beam 313 to the mounting beam 312.

[0086] In other words, when installing the equipment compartment frame 31, the lower side beam 311 is installed first, and after the lower side beam 311 is installed and positioned on the frame assembly device 1, each mounting beam 312 is installed in sequence and connected to the lower side beam 311; then the end bracket 314 is installed and connected to the lower side beam 311; finally, the upper side beam 313 is installed and connected to the mounting beam 312, thereby forming the overall equipment compartment frame 31.

[0087] For example, the lower beam 311 is first installed onto the frame assembly device 1. Positioning is achieved through the frame assembly device 1, and the position of the lower beam 311 is adjusted to ensure that the width difference and diagonal difference between the lower beams 311 on both sides of the equipment compartment frame 31 in the width direction are no greater than 2mm, making the lower surfaces of adjacent lower beams 311 flush. After adjustment, the lower beam 311 can be clamped and fixed. After the lower beam 311 is fixed, the mounting beam 312 is placed on the adjusted conformal positioning block 11, and measurements are taken according to the dimensions and tolerances in the drawings, including the height difference, width difference, and diagonal difference between the mounting beams 312. After adjustment, the mounting beam 312 is connected to the lower beam 311 with bolts, making the lower surfaces of the mounting beam 312 flush with the lower beam 311. The dimensions such as height, width, and diagonal difference are measured again according to the dimensions and requirements in the drawings. For example, the mounting beam 312 is connected to the lower beam 311 by using convex nuts and concave nuts in conjunction with bolts. The torque of the convex nuts and concave nuts is constructed according to the drawings, and anti-loosening marks are applied. After the mounting beams 312 are installed in sequence, the end brackets 314 are installed. The installation method of the end brackets 314 can refer to the installation method of the mounting beams 312. Then, the upper beam 313 is placed on the frame assembly device 1, and the relative position is adjusted to ensure that the lower planes of adjacent upper beams 313 are flush. After adjustment, the upper beam 313 is connected to the mounting beam 312 by screws, and the dimensions and tolerances are measured according to the drawings, including the difference in height, width, and diagonal.

[0088] In addition, the spacing between mounting beams 312 is different for different vehicle models in the same project, and the outline of mounting beams 312 is different for different projects. In related technologies, different tooling is customized according to different projects and vehicle models to adapt to mounting beams 312 of different shapes and positions, which leads to high assembly costs and large assembly site area.

[0089] To achieve universality in the installation of the mounting beam 312, in some embodiments, the frame assembly device 1 is provided with a detachable conformal positioning block 11, the position of which is adjustable along the length of the lower beam 311;

[0090] Before placing the mounting beam 312 onto the frame assembly device 1, the following is also included:

[0091] Adjust the conformal positioning block 11 into position along the length of the lower beam 311;

[0092] Placing the mounting beam 312 onto the frame assembly device 1 includes:

[0093] Place the mounting beam 312 onto the conformal positioning block 11.

[0094] In other words, this embodiment adopts a flexible assembly concept. By setting a conformal positioning block 11, the mounting beam 312 is placed into the frame assembly device 1, so that the outer contour of the mounting beam 312 is closely fitted with the conformal positioning block 11, thereby constraining the outline dimensions of the equipment compartment and realizing the lateral positioning of the mounting beam 312. By disassembling and replacing different conformal positioning blocks 11, the lateral positioning of mounting beams 312 of different shapes can be achieved quickly. Furthermore, by making the position of the conformal positioning block 11 adjustable along the length direction of the lower beam 311, the conformal positioning block 11 can be quickly and accurately adjusted, thereby realizing the longitudinal positioning of the mounting beam 312. This solution can meet the assembly requirements of equipment compartment frames 31 with different structures and is conducive to the rapid switching and assembly of equipment compartments of different vehicle models.

[0095] It should be noted that, in order to facilitate the adjustment of the position of the conformal positioning block 11 along the length direction of the lower beam 311, in some embodiments, the skeleton assembly device 1 is provided with a slide rail 12, and the conformal positioning block 11 is slidably connected to the slide rail 12.

[0096] In addition, to ensure the assembly accuracy of the equipment compartment frame 31, in some embodiments, the lower side beam 311 is installed onto the frame assembly device 1, including:

[0097] Place the lower beam 311 onto the frame assembly device 1;

[0098] Adjust the position of the lower beam 311;

[0099] After the lower side beam 311 is adjusted, the lower side beam 311 is clamped and fixed using the frame assembly device 1.

[0100] In other words, after the lower beam 311 is adjusted into position on the frame assembly device 1, the lower beam 311 is clamped and fixed to the frame assembly device 1 to ensure the accuracy of the position of the lower beam 311. Since the mounting beam 312 and the upper beam 313 are ultimately connected and fixed to the lower beam 311, this embodiment keeps the positioning position of the lower beam 311 unchanged by fixing the lower beam 311, which is beneficial to improving the overall assembly accuracy of the equipment compartment frame 31.

[0101] Furthermore, in some embodiments, after connecting the mounting beam 312 to the lower beam 311, the method further includes:

[0102] The clamping roller and the one-way stop assembly are pre-installed on the mounting beam 312 without being locked. The clamping roller is used to clamp the base plate after it is installed, and the one-way stop assembly is used to stop and limit the base plate when it is pushed into place.

[0103] In other words, after the mounting beam 312 is installed in place and connected to the lower beam 311, the clamping roller and one-way stop assembly are installed on the mounting beam 312. The clamping roller is used to clamp the base plate, and the one-way stop assembly is used to stop and limit the base plate when it is pushed into place. At this time, the clamping roller and one-way stop assembly are not locked to ensure that the base plate can easily slide into the crossbeam slide of the mounting beam 312 during subsequent installation. After the subsequent base plate is installed in place, the clamping roller and one-way stop assembly are locked to clamp the base plate, and the one-way stop assembly also stops and limits the base plate.

[0104] In addition, in some embodiments, the equipment compartment frame 31 is connected to the equipment compartment assembly 2, so that the equipment compartment frame 31 is suspended from the equipment compartment assembly 2, including:

[0105] Use the lifting device to raise the equipment cabin frame 31 to the preset height;

[0106] Make the upper side beam 313 of the equipment compartment frame 31 contact the side beam groove of the equipment compartment assembly 2;

[0107] Connect the bolts through the mounting holes of the upper side beam 313 to the T-nuts pre-set in the side beam groove.

[0108] In other words, after the equipment compartment assembly 2 is hoisted above the equipment compartment frame 31, the lifting device is used to raise the equipment compartment frame 31 to a preset height to facilitate the connection between the equipment compartment frame 31 and the equipment compartment assembly 2. T-nuts are placed in advance in the side beam grooves of the equipment compartment assembly 2. When the upper side beam 313 of the equipment compartment frame 31 contacts the side beam groove of the equipment compartment assembly 2, bolts are used to pass through the mounting holes of the upper side beam 313 and connect with the T-nuts, thus completing the fixation of the equipment compartment frame 31 on the equipment compartment assembly 2. It should be noted that this embodiment does not limit the specific structure of the lifting device, as long as it can raise the equipment compartment frame 31 to the preset height. For example, the lifting device is a lifting forklift; that is, after the equipment compartment assembly 2 is hoisted above the equipment compartment frame 31, the lifting forklift is used to support the equipment compartment frame 31, and the lifting forklift is raised to a certain height, causing the equipment compartment frame 31 to rise to the preset height. Furthermore, the mounting holes of the upper side beam 313 can be oblong holes.

[0109] Furthermore, in some embodiments, mounting the base plate to the equipment compartment frame 31 includes:

[0110] Install the base plate along the transverse centerline close to the equipment compartment frame 31 towards both ends of the equipment compartment frame 31.

[0111] A set of base plates is pushed from both sides of the equipment compartment frame 31 in the width direction into the space between two adjacent mounting beams 312 of the equipment compartment frame 31, and the two base plates of the same set are joined at the longitudinal center of the equipment compartment frame 31.

[0112] In other words, when installing the base plate, it is installed sequentially from the middle of the equipment compartment frame 31 along its length towards both ends. Furthermore, along the width of the equipment compartment frame 31, two opposing base plates are joined to cover the entire width of the frame. It is understood that the mounting beam 312 has a crossbeam slide rail, and the base plate has a base plate groove. When the base plate is pushed between the two mounting beams 312, the base plate groove fits tightly against the crossbeam slide rail, pushing the base plate towards the longitudinal centerline of the equipment compartment frame 31 until it is fully in place. It should be noted that when installing the base plate, carefully check that the inkjet markings and part numbers are consistent, and install the base plate according to the base plate layout in the drawings to avoid installation errors.

[0113] In some embodiments, a set of base plates are pushed from both sides of the equipment compartment frame 31 in the width direction between two adjacent mounting beams 312 of the equipment compartment frame 31. After the two base plates of the same set are abutted at the longitudinal center of the equipment compartment frame 31, the method further includes:

[0114] Mounting beam 312 is pre-installed with an unlocked clamping wheel and a one-way stop assembly. After the base plate is pushed into place, the clamping wheel and the one-way stop assembly are locked.

[0115] Connect the end of the base plate to the lower side beam 311;

[0116] Insert the anti-detachment pin of the base plate into the anti-detachment hole of the lower side beam 311.

[0117] In other words, after the base plate is pushed into place, the clamping rollers press the base plate firmly, and the one-way stop assembly stops and limits the base plate to prevent it from easily coming off. When it is necessary to pull out the base plate, only sufficient force needs to be applied to the base plate to overcome the stopping force. It should also be noted that the one-way stop assembly only limits the movement of the base plate in the pulling direction, and does not limit the movement in the pushing direction, to facilitate the pushing of the base plate between the two mounting beams 312. Furthermore, this embodiment does not limit the specific number of clamping rollers and one-way stop assemblies. For example, the clamping rollers include single-wheel clamping assemblies and double-wheel clamping assemblies. The two single-wheel clamping assemblies are respectively located near both ends of the mounting beam 312, and the double-wheel clamping assembly is located in the middle of the mounting beam 312 to clamp the two opposing base plates. There are two one-way stop assemblies, one located between the double-wheel clamping assembly and the other between the two single-wheel clamping assemblies at both ends.

[0118] Furthermore, in this embodiment, after the base plate is pressed down by the clamping roller, the end of the base plate is connected to the lower side beam 311. Simultaneously, the base plate and the lower side beam 311 are locked together using anti-detachment pins, achieving multiple fixations for the base plate and improving the reliability of the base plate fixation. For example, bolts are used to lock the end of the base plate to the lower side beam 311. For instance, fixing plates can be provided that respectively abut the end of the base plate and the lower side beam 311. Bolts are used to connect the fixing plates to the base plate and to the lower side beam 311, thereby achieving the connection and fixation of the base plate and the lower side beam 311.

[0119] When installing the base plate, after pushing it between the two mounting beams 312, check if the base plate has been pushed to its final position. After the clamping rollers and one-way stop components are locked, check that there are no gaps between the clamping rollers and one-way stop components and the base plate. The misalignment of the two opposing base plates along the width of the equipment compartment frame 31 should not exceed 1mm. The anti-detachment pin should open and close flexibly without jamming and with strong rebound; the anti-detachment pin spring should have stable and reliable extension and contraction performance to ensure the normal function of the anti-detachment pin. In the final state of base plate installation, the base plate and clamping rollers should be tightly fitted without gaps, the clamping rollers should not rotate, and the base plate should not have any floating space in the vertical direction. After the two base plates between the two mounting beams 312 are installed in place, the height difference at the joint of the two opposing base plates should not exceed 3mm. After the base plate is installed, it should be easy to pull out, and the initial pulling force should meet the requirements of the drawings; pressing upwards or striking the base plate by hand should not cause vibration or abnormal noise.

[0120] Additionally, in some embodiments, mounting the skirt to the equipment compartment frame 31 includes:

[0121] Skirts are installed sequentially from the transverse centerline near the equipment compartment frame 31 toward both ends of the equipment compartment frame 31.

[0122] Align the gap between the first pivot mounting seat at the bottom of the skirt panel and the corresponding two second pivot mounting seats on the lower side beam 311 of the equipment compartment frame 31, and insert the pivot.

[0123] After all the pivots corresponding to a single skirt panel are installed, flip the skirt panel up to the upper beam 313 close to the equipment compartment frame 31, press the skirt panel, and make the safety latch of the skirt panel engage with the latch plate of the upper beam 313.

[0124] Lock the rotary latch on the skirt panel to the upper beam 313.

[0125] In other words, when installing the skirt panels, they are installed sequentially from the middle of the equipment compartment frame 31 along its length towards both ends. Before installation, the condition of the skirt panels and their accessories must be checked to ensure they are in good condition and undamaged. During installation, the inkjet printing and individual part codes must be checked for consistency. The skirt panels should be installed according to the skirt panel layout in the drawings to avoid installation errors. During installation, the gap between the first pivot mounting seat at the bottom of the skirt panel and the corresponding two second pivot mounting seats on the lower side beam 311 of the equipment compartment frame 31 is aligned, and the pivot is inserted. That is, one of the first pivot mounting seats at the bottom of the skirt panel is installed. The skirt panel is connected to the lower side beam 311 by two corresponding second pivot mounting seats, with the first pivot mounting seat inserted between the two corresponding second pivot mounting seats. Then, the pivot is inserted into the first pivot mounting seat and the two second pivot mounting seats, and a nut is installed at the end of the pivot. This connects the skirt panel to the lower side beam 311. It can be understood that multiple first pivot mounting seats (at least two) can be provided on the lower part of the skirt panel. Correspondingly, multiple pairs of second pivot mounting seats are provided on the lower side beam 311 for each individual skirt panel, allowing each skirt panel to be connected to the lower side beam 311 via multiple pivots, thus improving the reliability of the skirt panel installation. Additionally, it should be noted that during skirt panel installation and adjustment, the nuts connected to each pivot should not be tightened initially. After all skirt panels are installed and checked for accuracy, the nuts connected to the pivot should be tightened.

[0126] After the multiple pivots corresponding to a single skirt panel are installed, flip the skirt panel up until it is close to the upper beam 313, and then press the skirt panel firmly to make the safety latch of the skirt panel engage with the locking plate of the upper beam 313. After confirming that the safety latch is locked, the skirt panel can be released. When it is necessary to adjust the skirt panel, open the safety latch and make slight adjustments to the left and right of the skirt panel so that the gap between adjacent skirt panels is 6±2mm; the gap difference between skirt panels on the same side of the width direction of the equipment compartment frame 31 is no more than 4mm; the arc height difference between adjacent skirt panels is no more than 3mm; the vertical height difference between adjacent skirt panels is no more than 2mm; the vertical gap between skirt panels is uniform; the gap between the upper edge line of the skirt panel and the upper beam 313 is uniform; and the gap between the lower edge line of the skirt panel and the lower beam 311 is uniform.

[0127] After the safety latch is locked, insert the standard four-corner key into the rotary latch lock hole, press it all the way down, and rotate it clockwise to the "close" position to lock the rotary latch. When there are more than two rotary latches, when locking them, follow the principle of distributing the force evenly across the skirt panel and lock them in sequence. For example, if there are three rotary latches (first, second, and third), with the second rotary latch located between the first and third, and the distance from the second to the first rotary latch being less than the distance from the second to the third, then tighten the rotary latches in the order of second, third, and first. After all the skirt panel rotary latches are locked, they should be evenly stressed without jamming or insufficient force. Press the upper part of the skirt panel with your hand; the skirt panel should be securely locked without any wobbling. Finally, check that all lock cylinder arrows point to the "close" position and close the skirt panel inspection door tightly.

[0128] It should be noted that when the skirt panel is supported solely by the safety bumper lock, the overlap between the safety bumper lock's bolt and the upper beam 313 is greater than 6mm. When the rotary lock is engaged, the safety bumper lock no longer bears the load, and the gap between the bumper lock's bolt and the upper beam 313 is no less than 2mm.

[0129] Furthermore, in some embodiments, aligning the gap between the first pivot mounting seat at the lower part of the skirt panel and the corresponding two second pivot mounting seats on the lower side beam 311 of the equipment compartment frame 31, and inserting the pivot, includes:

[0130] When facing the skirt panel, if the number of pivots corresponding to a single skirt panel is even, the pivots are inserted from the position near the center line of the skirt panel toward the end of the skirt panel; if the number of pivots corresponding to a single skirt panel is three, the pivots at both ends are inserted from the position near the center line of the skirt panel toward the end of the skirt panel, and the pivot in the middle is inserted from left to right.

[0131] For example, when the number of pivots corresponding to a single skirt panel is two or four, the pivots are inserted from a position near the center line of the skirt panel toward the end of the skirt panel.

[0132] In addition to the above-mentioned equipment compartment assembly method, this embodiment of the invention also provides an equipment compartment assembly device. The equipment compartment assembly device uses the equipment compartment assembly method disclosed in the above embodiment to assemble the equipment compartment. The equipment compartment assembly device includes a frame assembly device 1 and an equipment compartment assembly device 2. The frame assembly device 1 is used to assemble the equipment compartment frame 31. The equipment compartment assembly device 2 is used to suspend the equipment compartment frame 31 to assemble the bottom plate and skirt plate.

[0133] When assembling the equipment compartment, the equipment compartment frame 31 is assembled on the frame assembly device 1. Then, the equipment compartment assembly device 2 is hoisted above the equipment compartment frame 31. After the equipment compartment assembly device 2 is adjusted into place, it is lowered. Then, the assembled equipment compartment frame 31 is connected to the equipment compartment assembly device 2, so that the equipment compartment frame 31 is suspended from the equipment compartment assembly device 2. Then, the connected equipment compartment assembly device 2 and equipment compartment frame 31 are hoisted together to the assembly platform. Then, at the assembly platform, the base plate and skirt plate are installed on the equipment compartment frame 31 respectively. In this way, the installation of the equipment compartment is completed.

[0134] The equipment compartment assembly equipment is used to implement the above-mentioned equipment compartment assembly method, and has at least the beneficial effects of the above-mentioned equipment compartment assembly method, which will not be elaborated here.

[0135] Furthermore, the frame assembly device 1 includes a conformal positioning block 11 and a slide rail 12. The conformal positioning block 11 is used to fit and position the mounting beam 312 of the equipment compartment frame 31. The conformal positioning block 11 is slidably connected to the slide rail 12 so that the position of the conformal positioning block 11 can be adjusted by sliding the conformal positioning block 11 along the slide rail 12 to adapt to the installation of mounting beams 312 of different shapes and positions.

[0136] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0137] The equipment compartment assembly method and equipment compartment assembly equipment provided by the present invention have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the present invention.

Claims

1. A method for assembling an equipment compartment, characterized in that, For assembling an equipment compartment, the equipment compartment includes an equipment compartment frame (31), a bottom plate, and a skirt plate, and the equipment compartment assembly method includes: Assemble the equipment cabin frame (31) on the frame assembly device (1). The equipment compartment assembly (2) is hoisted above the equipment compartment frame (31); Connect the equipment cabin frame (31) to the equipment cabin assembly (2) so that the equipment cabin frame (31) is suspended from the equipment cabin assembly (2). The equipment compartment assembly (2), which is connected to the equipment compartment frame (31), is hoisted to the assembly platform; The base plate is installed on the equipment compartment frame (31). The skirt is installed on the equipment compartment frame (31).

2. The equipment compartment assembly method according to claim 1, characterized in that, After assembling the equipment compartment frame (31) on the frame assembly device (1), the lower side beam (311) of the equipment compartment frame (31) is connected to the frame assembly device (1). Before connecting the equipment compartment frame (31) to the equipment compartment assembly device (2), the following is also included: Disconnect the connection between the lower beam (311) and the frame assembly device (1).

3. The equipment compartment assembly method according to claim 1, characterized in that, The equipment compartment frame (31) includes a mounting beam (312), an upper side beam (313), a lower side beam (311), and an end bracket (314); assembling the equipment compartment frame (31) on the frame assembly device (1) includes: The lower side beam (311) is installed onto the frame assembly device (1). Place the mounting beam (312) onto the frame assembly device (1) and connect the mounting beam (312) to the lower beam (311); Place the end bracket (314) onto the frame assembly device (1) and connect the mounting beam (312) to the lower beam (311); The upper beam (313) is placed on the frame assembly device (1) and the upper beam (313) is connected to the mounting beam (312).

4. The equipment compartment assembly method according to claim 3, characterized in that, The skeleton assembly device (1) is provided with a detachable conformal positioning block (11), and the position of the conformal positioning block (11) along the length direction of the lower beam (311) is adjustable; Before placing the mounting beam (312) onto the frame assembly device (1), the method further includes: Adjust the conformal positioning block (11) into position along the length direction of the lower beam (311); Placing the mounting beam (312) onto the frame assembly device (1) includes: Place the mounting beam (312) onto the conformal positioning block (11).

5. The equipment compartment assembly method according to claim 3, characterized in that, Installing the lower side beam (311) onto the frame assembly device (1) includes: Place the lower side beam (311) onto the frame assembly device (1); Adjust the position of the lower beam (311); After the lower beam (311) is adjusted, the lower beam (311) is clamped and fixed using the frame assembly device (1).

6. The equipment compartment assembly method according to claim 3, characterized in that, After connecting the mounting beam (312) to the lower beam (311), the method further includes: The clamping wheel and the one-way stop assembly are pre-installed on the mounting beam (312) without being locked. The clamping wheel is used to clamp the base plate after the base plate is installed, and the one-way stop assembly is used to stop and limit the base plate when the base plate is pushed into place.

7. The equipment compartment assembly method according to any one of claims 1-6, characterized in that, Connecting the equipment compartment frame (31) to the equipment compartment assembly (2), so that the equipment compartment frame (31) is suspended from the equipment compartment assembly (2), includes: The equipment cabin frame (31) is raised to a preset height using a lifting device; Make the upper side beam (313) of the equipment compartment frame (31) contact the side beam groove of the equipment compartment assembly (2); Connect the bolts through the mounting holes of the upper side beam (313) to the T-nuts pre-set in the side beam groove.

8. The equipment compartment assembly method according to any one of claims 1-6, characterized in that, Installing the base plate onto the equipment compartment frame (31) includes: The base plate is installed along the transverse center line close to the equipment compartment frame (31) toward both ends of the equipment compartment frame (31); A set of the base plates are pushed from both sides of the equipment compartment frame (31) in the width direction into the space between two adjacent mounting beams (312) of the equipment compartment frame (31), and the two base plates of the same set are joined at the longitudinal center of the equipment compartment frame (31).

9. The equipment compartment assembly method according to claim 8, characterized in that, A set of the base plates is pushed from both sides of the equipment compartment frame (31) in the width direction between two adjacent mounting beams (312) of the equipment compartment frame (31). After the two base plates of the same set are joined at the longitudinal center of the equipment compartment frame (31), the process further includes: The mounting beam (312) is pre-installed with an unlocked clamping wheel and a one-way stop assembly. After the base plate is pushed into place, the clamping wheel and the one-way stop assembly are locked. Connect the end of the base plate to the lower side beam (311); Insert the anti-detachment pin of the base plate into the anti-detachment hole of the lower side beam (311).

10. The equipment compartment assembly method according to any one of claims 1-6, characterized in that, Installing the skirt plate onto the equipment compartment frame (31) includes: The skirt is installed along the transverse centerline close to the equipment compartment frame (31) toward both ends of the equipment compartment frame (31); Align the gap between the first pivot mounting seat at the bottom of the skirt panel and the corresponding two second pivot mounting seats of the lower side beam (311) of the equipment compartment frame (31), and insert the pivot. After all the pivots corresponding to a single skirt panel are installed, flip the skirt panel up to the upper beam (313) close to the equipment cabin frame (31), press the skirt panel, and make the safety latch of the skirt panel engage with the latch plate of the upper beam (313); Lock the rotating tongue lock on the skirt plate to the upper beam (313).

11. The equipment compartment assembly method according to claim 10, characterized in that, Align the first pivot mounting seat at the lower part of the skirt with the gap between the corresponding two second pivot mounting seats of the lower side beam (311) of the equipment compartment frame (31), and insert the pivot, including: When facing the skirt panel, if the number of pivots corresponding to a single skirt panel is even, the pivots are inserted from a position near the center line of the skirt panel toward the end of the skirt panel; if the number of pivots corresponding to a single skirt panel is three, the pivots at both ends are inserted from a position near the center line of the skirt panel toward the end of the skirt panel, and the pivot in the middle is inserted from left to right.

12. An equipment compartment assembly device, characterized in that, For assembling an equipment compartment using the equipment compartment assembly method according to any one of claims 1-11, wherein the equipment compartment includes an equipment compartment frame (31), a bottom plate, and a skirt plate; the equipment compartment assembly equipment includes: A skeleton assembly device (1) is used to assemble the equipment compartment skeleton (31). Equipment compartment assembly (2) is used to suspend the equipment compartment frame (31) to assemble the base plate and the skirt plate.

13. The equipment compartment assembly equipment according to claim 12, characterized in that, The skeleton assembly device (1) includes: The conformal positioning block (11) is used to fit and position the mounting beam (312) of the equipment compartment frame (31); The slide rail (12) is slidably connected to the conformal positioning block (11).

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