Aluminum alloy die-casting device
By setting up a drying and spraying mechanism in the aluminum alloy die-casting device, the problems of mold release agent dissipation and moisture introduction are solved, and safety and quality are improved.
Patent Information
- Application Number
- CN202420824078.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During the aluminum alloy die-casting process, it is easy to dissipate when spraying the release agent, which endangers human health, and the moisture in the mold cavity causes moisture to be brought into the product, affecting the quality.
An aluminum alloy die-casting device is designed, including a drying mechanism and a spraying mechanism. By drying and spraying the release agent in the mold cavity, and equipped with a pressure relief mechanism to eliminate excess release agent and hot air to avoid dissipation and moisture entering. .
It effectively avoids the dissipation hazard of the mold release agent, prevents moisture from being brought into the product, and improves the practicality and product quality of the aluminum alloy die-casting device.
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Figure CN222153880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy die-casting, in particular to an aluminum alloy die-casting device. Background Art
[0002] Aluminum alloy die casting is the die casting method commonly used in the die casting industry.
[0003] An aluminum alloy die-casting device provided in Chinese patent publication number CN220717735U includes a device body, on which an upper top assembly and a lower bottom template are arranged, and the lower bottom template includes mounting plates and rack rods distributed in a circumferential array, and the bottom of each mounting plate is fixedly connected to one side of each rack rod. The utility model provides a slidable mounting plate in the aluminum alloy die-casting device, and each mounting plate constitutes a lower bottom template. After the lower bottom template cooperates with the upper top assembly to die-cast an aluminum alloy die-casting, the respective mounting plates can be driven away from each other by the cooperation of a meshing ring and a first gear, so that the aluminum alloy die-casting can be separated from the inner wall of the lower bottom template, and each mounting plate can share the friction between the surface wall of the die-casting, thereby reducing the problem of surface damage of the die-casting caused by demolding, thereby effectively improving the practicality of the aluminum alloy die-casting device.
[0004] In actual use, during the die-casting process of aluminum alloy, it is necessary to spray the cavity mold with a release agent. However, when spraying the atomized release agent, some of the release agent will escape around the cavity mold and easily mix in the air and be inhaled by people, which is harmful to the human body. At the same time, during the pouring operation, due to the humidity in the mold cavity, it is easy to bring moisture into the product to generate bubbles, affecting the product quality.
[0005] For this purpose, an aluminum alloy die-casting device is proposed. Utility Model Content
[0006] The purpose of the utility model is to solve the problem that in actual use, during the die-casting process of aluminum alloy, it is necessary to spray a mold release agent on the cavity mold, but when spraying the atomized mold release agent, part of the mold release agent will escape around the cavity mold and easily mix in the air and be inhaled into the body, which is harmful to the human body. At the same time, during the pouring operation, due to the humidity in the mold cavity, it is easy to bring moisture into the product to generate bubbles, affecting the product quality. The utility model provides an aluminum alloy die-casting device.
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] An aluminum alloy die-casting device comprises a lower mold and an upper mold, wherein a mold cavity is formed on the top of the lower mold, movable holes are formed on both side walls of the lower mold, the movable holes are connected to the mold cavity, a drying mechanism and a spraying mechanism are sequentially formed on both sides of the lower mold, and a pressure relief mechanism is formed on the rear side wall of the lower mold;
[0009] Specifically, in some embodiments, when aluminum alloy die-casting operations are required, the lower mold and the upper mold are closed first, and the drying mechanism is driven first to dry the mold cavity. After drying, the spraying mechanism is driven to spray the mold cavity with a release agent, and then the aluminum alloy liquid can be injected. When the drying mechanism and the spraying mechanism are driven, the pressure relief mechanism is in an open state.
[0010] Furthermore, the lower mold and the upper mold are closed, a cushion block and a fixing frame are fixedly installed at the bottom of the lower mold, the fixing frame is arranged in a "U"-shaped structure, a mounting frame is fixedly installed on the rear side wall of the lower mold, a first electric push rod is fixedly installed on the top of the mounting frame, a telescopic end of the first electric push rod is fixedly connected to the top of the upper mold, a lower hopper is fixedly installed on the top of the upper mold, and the lower hopper is connected to the mold cavity;
[0011] Specifically, the first electric push rod can drive and adjust the upper mold.
[0012] Furthermore, the drying mechanism includes a second connecting frame, a second movable block, a hot air pipe, a positioning frame, an electric heating box, a second motor and a second threaded rod. A second connecting frame is fixedly installed on one side wall of the lower mold, and the second connecting frame is arranged in a "C"-shaped structure. The second connecting frame is fixedly connected to the lower mold, and second threaded rods are rotatably installed on the inner walls of both sides of the second connecting frame. The second motor is fixedly installed on the outer side wall of the second connecting frame. The output end of the second motor horizontally penetrates the second connecting frame and is fixedly connected to the second threaded rod. A second movable block is slidably installed in the second connecting frame, and the second movable block is sleeved on the second threaded rod and threadedly connected to the second threaded rod. A hot air pipe is inlaid on the second movable block, and the hot air pipe is located in the movable hole on one side of the lower mold and matches the movable hole. The hot air pipe is located at one end inside the mold cavity and is closed, and an exhaust hole is opened on the outer side wall of the hot air pipe.
[0013] Specifically, after the pressure relief mechanism is turned on, the second motor drives the second threaded rod to rotate, and the hot air pipe extends into the mold cavity, and the external fan is driven to blow and dry the mold cavity.
[0014] Furthermore, a positioning frame is fixedly installed on the outer side wall of the second movable block, an electric heating box is fixedly installed on the top of the positioning frame, a heating wire is arranged in the electric heating box, an exhaust end of the electric heating box is fixedly connected to the hot air pipe through a pipe, and an air inlet pipe is fixedly installed on the air inlet end of the electric heating box;
[0015] Specifically, the heating wire is driven to heat up the cold air input from the external device.
[0016] Furthermore, the spraying mechanism includes a first connecting frame, a first threaded rod, a first motor, a first movable block, and a spraying pipe. The first connecting frame is fixedly installed on the other side wall of the lower mold, the first connecting frame is fixedly connected to the lower mold, the first threaded rods are rotatably installed on the inner walls of both sides of the first connecting frame, the first motor is fixedly installed on the outer wall of the first connecting frame, the output end of the first motor transversely passes through the first connecting frame and is fixedly connected to the first threaded rod, the first movable block is slidably installed in the first connecting frame, the first movable block is threadedly connected to the first threaded rod, a spraying pipe is embedded on the first movable block, the spraying pipe is located in the movable hole on the other side of the lower mold and matches the movable hole, the spraying pipe is located at one end inside the mold cavity and is closed, a spraying hole is opened on the outside of the spraying pipe, and the other free end of the spraying pipe is externally connected to a release agent spraying device;
[0017] Specifically, the first motor drives the first threaded rod to rotate, and the first movable block drives the spraying tube to extend into the mold cavity, and the spraying tube sprays the release agent into the mold cavity.
[0018] Further, the pressure relief mechanism includes a pressure relief hole, a receiving tube, a second electric push rod, a sealing column and an exhaust fan. The rear side wall of the lower mold is provided with a pressure relief hole, the pressure relief hole is connected to the mold cavity, the rear side wall of the lower mold is located outside the pressure relief hole and fixedly installed with a receiving tube, the outer side wall of the receiving tube is fixedly installed with a second electric push rod, the telescopic end of the second electric push rod is fixedly installed with a sealing column, the sealing column matches the pressure relief hole, and the outer side wall of the receiving tube is fixedly installed with a connecting tube;
[0019] Specifically, when the drying mechanism and the spraying mechanism are driven in sequence, the second electric push rod drives the sealing column to disengage from the pressure relief hole, and the excess release agent and hot air injected into the mold cavity can be discharged.
[0020] Furthermore, an exhaust fan is fixedly installed on the rear side wall of the lower mold, the air suction end of the exhaust fan is fixedly connected to the connecting pipe on the storage pipe, and the discharge end of the exhaust fan is connected to the filtering device through a pipeline.
[0021] The beneficial effects of the utility model are as follows:
[0022] 1. The utility model is provided with a drying mechanism and a spraying mechanism, so that the device can spray the mold release agent into the mold cavity after the mold cavity is closed, effectively avoiding the situation where the mold release agent escapes and causes harm to the human body. At the same time, the device is provided with a drying mechanism, which can deal with the moisture in the mold cavity, avoiding the situation where moisture is brought into the product to generate bubbles and affect the product quality, thereby greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the drying mechanism of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the pressure relief mechanism of the utility model;
[0026] Figure numerals: 1. lower hopper; 2. first electric push rod; 3. mounting frame; 4. upper mold; 5. mold cavity; 6. fixing frame; 7. lower mold; 8. first motor; 9. first connecting frame; 10. second connecting frame; 11. second threaded rod; 12. second motor; 13. electric heating box; 14. positioning frame; 15. second movable block; 16. hot air pipe; 17. spray pipe; 18. first threaded rod; 19. first movable block; 20. movable hole; 21. pressure relief hole; 22. second electric push rod; 23. exhaust fan; 24. storage pipe; 25. sealing column. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] like Figures 1 to 3 As shown, an aluminum alloy die-casting device includes a lower mold 7 and an upper mold 4, a mold cavity 5 is formed on the top of the lower mold 7, movable holes 20 are formed on both side walls of the lower mold 7, and the movable holes 20 are connected to the mold cavity 5, a drying mechanism and a spraying mechanism are sequentially provided on both sides of the lower mold 7, and a pressure relief mechanism is provided on the rear side wall of the lower mold 7;
[0032] Specifically, in some embodiments, when aluminum alloy die-casting operations are required, the lower mold 7 and the upper mold 4 are closed preferentially, and the drying mechanism is driven preferentially to dry the mold cavity 5. After drying, the spraying mechanism is driven to spray the mold cavity 5 with a release agent, and then the aluminum alloy liquid can be injected. When the drying mechanism and the spraying mechanism are driven, the pressure relief mechanism is in an open state.
[0033] like Figures 1 to 3 As shown, the lower mold 7 and the upper mold 4 are closed, a cushion block and a fixing frame 6 are fixedly installed at the bottom of the lower mold 7, the fixing frame 6 is arranged in a "U"-shaped structure, a mounting frame 3 is fixedly installed on the rear side wall of the lower mold 7, a first electric push rod 2 is fixedly installed on the top of the mounting frame 3, the telescopic end of the first electric push rod 2 is fixedly connected to the top of the upper mold 4, a lower hopper 1 is fixedly installed on the top of the upper mold 4, and the lower hopper 1 is connected to the mold cavity 5;
[0034] Specifically, the first electric push rod 2 can drive and adjust the upper mold 4.
[0035] like Figures 1 to 3As shown, the drying mechanism includes a second connecting frame 10, a second movable block 15, a hot air pipe 16, a positioning frame 14, an electric heating box 13, a second motor 12 and a second threaded rod 11. The second connecting frame 10 is fixedly installed on one side wall of the lower mold 7. The second connecting frame 10 is arranged in a "C"-shaped structure. The second connecting frame 10 is fixedly connected to the lower mold 7. The second threaded rod 11 is rotatably installed on the inner walls of both sides of the second connecting frame 10. The second motor 12 is fixedly installed on the outer side wall of the second connecting frame 10. The output end transversely penetrates the second connecting frame 10 and is fixedly connected to the second threaded rod 11. A second movable block 15 is slidably installed in the second connecting frame 10. The second movable block 15 is sleeved on the second threaded rod 11 and is threadedly connected to the second threaded rod 11. A hot air pipe 16 is embedded and installed on the second movable block 15. The hot air pipe 16 is located in the movable hole 20 on one side of the lower mold 7 and matches the movable hole 20. The hot air pipe 16 is located at one end inside the mold cavity 5 and is closed. The outer wall of the hot air pipe 16 is provided with an exhaust hole.
[0036] Specifically, after the pressure relief mechanism is turned on, the second motor 12 drives the second threaded rod 11 to rotate, and the hot air pipe 16 extends into the mold cavity 5. At this time, the external fan is driven to blow and dry the mold cavity 5.
[0037] like Figures 1 to 3 As shown, a positioning frame 14 is fixedly installed on the outer wall of the second movable block 15, an electric heating box 13 is fixedly installed on the top of the positioning frame 14, a heating wire is arranged in the electric heating box 13, an exhaust end of the electric heating box 13 is fixedly connected with a hot air pipe 16 through a pipe, and an air inlet pipe is fixedly installed on the air inlet end of the electric heating box 13;
[0038] Specifically, the heating wire is driven to heat up the cold air input from the external device.
[0039] like Figures 1 to 3 As shown, the spraying mechanism includes a first connecting frame 9, a first threaded rod 18, a first motor 8, a first movable block 19, and a spraying pipe 17. The first connecting frame 9 is fixedly installed on the other side wall of the lower mold 7, and the first connecting frame 9 is fixedly connected to the lower mold 7. The first threaded rod 18 is rotatably installed on the inner walls of both sides of the first connecting frame 9, and the first motor 8 is fixedly installed on the outer wall of the first connecting frame 9. The output end of the first motor 8 transversely passes through the first connecting frame 9 and is fixedly connected to the first threaded rod 18. The first movable block 19 is slidably installed in the first connecting frame 9, and the first movable block 19 is threadedly connected to the first threaded rod 18. The spraying pipe 17 is embedded and installed on the first movable block 19, and the spraying pipe 17 is located in the movable hole 20 on the other side of the lower mold 7 and matches the movable hole 20. The spraying pipe 17 is located at one end inside the mold cavity 5 and is closed. A spraying hole is opened on the outside of the spraying pipe 17, and the other free end of the spraying pipe 17 is externally connected to a release agent spraying device;
[0040] Specifically, the first motor 8 drives the first threaded rod 18 to rotate, and the first movable block 19 drives the spraying tube 17 to extend into the mold cavity 5 . At this time, the spraying tube 17 sprays the mold release agent into the mold cavity 5 .
[0041] like Figures 1 to 3 As shown, the pressure relief mechanism includes a pressure relief hole 21, a receiving tube 24, a second electric push rod 22, a sealing column 25 and an exhaust fan 23. The rear side wall of the lower mold 7 is provided with a pressure relief hole 21, and the pressure relief hole 21 is connected to the mold cavity 5. The rear side wall of the lower mold 7 is located outside the pressure relief hole 21 and fixedly installed with a receiving tube 24. The outer side wall of the receiving tube 24 is fixedly installed with a second electric push rod 22. The telescopic end of the second electric push rod 22 is fixedly installed with a sealing column 25, and the sealing column 25 matches the pressure relief hole 21. The outer side wall of the receiving tube 24 is fixedly installed with a connecting tube.
[0042] Specifically, when the drying mechanism and the spraying mechanism are driven in sequence, the second electric push rod 22 drives the sealing column 25 to separate from the pressure relief hole 21, and the excess release agent and hot air injected into the mold cavity 5 can be removed.
[0043] like Figures 1 to 3 As shown, an exhaust fan 23 is fixedly installed on the rear side wall of the lower mold 7, the air suction end of the exhaust fan 23 is fixedly connected to the connecting pipe on the storage pipe 24, and the discharge end of the exhaust fan 23 is connected to a filtering device through a pipeline.
[0044] In summary: in some embodiments, when aluminum alloy die-casting operations are required, the lower mold 7 and the upper mold 4 are preferentially closed at this time, and the drying mechanism is preferentially driven to dry the mold cavity 5. After drying, the spraying mechanism is driven to spray the mold cavity 5 with a release agent before the aluminum alloy liquid can be injected. When the drying mechanism and the spraying mechanism are driven, the pressure relief mechanism is in an open state. After the pressure relief mechanism is turned on, the second motor 12 drives the second threaded rod 11 to rotate, and the hot air pipe 16 extends into the mold cavity 5. At this time, the external fan is driven to blow and dry the mold cavity 5. The first motor 8 drives the first threaded rod 18 to rotate, and the first movable block 19 drives the spraying pipe 17 to extend into the interior of the mold cavity 5. At this time, the spraying pipe 17 sprays the release agent in the mold cavity 5. When the drying mechanism and the spraying mechanism are driven in sequence, the second electric push rod 22 drives the sealing column 25 to disengage from the pressure relief hole 21, and the excess release agent and hot air injected into the mold cavity 5 can be removed.
[0045] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum alloy die-casting device, characterized in that: The invention comprises a lower mold (7) and an upper mold (4), wherein a mold cavity (5) is provided at the top of the lower mold (7), movable holes (20) are provided on both side walls of the lower mold (7), the movable holes (20) are connected to the mold cavity (5), a drying mechanism and a spraying mechanism are provided on both sides of the lower mold (7), and a pressure relief mechanism is provided on the rear side wall of the lower mold (7).
2. The aluminum alloy die-casting device according to claim 1, characterized in that: The lower mold (7) and the upper mold (4) are arranged in a closed manner. A cushion block and a fixing frame (6) are fixedly installed at the bottom of the lower mold (7). The fixing frame (6) is arranged in a "U"-shaped structure. A mounting frame (3) is fixedly installed on the rear side wall of the lower mold (7). A first electric push rod (2) is fixedly installed on the top of the mounting frame (3). The telescopic end of the first electric push rod (2) is fixedly connected to the top of the upper mold (4). A lower hopper (1) is fixedly installed on the top of the upper mold (4). The lower hopper (1) is connected to the mold cavity (5).
3. The aluminum alloy die-casting device according to claim 1, characterized in that: The drying mechanism comprises a second connecting frame (10), a second movable block (15), a hot air pipe (16), a positioning frame (14), an electric heating box (13), a second motor (12) and a second threaded rod (11); the second connecting frame (10) is fixedly mounted on one side wall of the lower mold (7); the second connecting frame (10) is arranged in a "C"-shaped structure; the second connecting frame (10) is fixedly connected to the lower mold (7); the second threaded rod (11) is rotatably mounted on the inner walls of both sides of the second connecting frame (10); the second motor (12) is fixedly mounted on the outer side wall of the second connecting frame (10); the second motor (12) The output end of the second connecting frame (10) is transversely penetrated through the second connecting frame (10) and is fixedly connected to the second threaded rod (11); a second movable block (15) is slidably installed in the second connecting frame (10); the second movable block (15) is sleeved on the second threaded rod (11) and is threadedly connected to the second threaded rod (11); a hot air pipe (16) is embedded and installed on the second movable block (15); the hot air pipe (16) is located in a movable hole (20) on one side of the lower mold (7) and matches the movable hole (20); one end of the hot air pipe (16) is located inside the mold cavity (5) and is closed; an outer wall of the hot air pipe (16) is provided with an exhaust hole.
4. The aluminum alloy die-casting device according to claim 3, characterized in that: A positioning frame (14) is fixedly mounted on the outer wall of the second movable block (15); an electric heating box (13) is fixedly mounted on the top of the positioning frame (14); a heating wire is arranged inside the electric heating box (13); an exhaust end of the electric heating box (13) is fixedly connected to a hot air pipe (16) via a pipe; an air inlet pipe is fixedly mounted on the air inlet end of the electric heating box (13).
5. The aluminum alloy die-casting device according to claim 1, characterized in that: The spraying mechanism comprises a first connecting frame (9), a first threaded rod (18), a first motor (8), a first movable block (19), and a spraying pipe (17); the first connecting frame (9) is fixedly mounted on the other side wall of the lower mold (7); the first connecting frame (9) is fixedly connected to the lower mold (7); the first threaded rod (18) is rotatably mounted on the inner walls of both sides of the first connecting frame (9); the first motor (8) is fixedly mounted on the outer side wall of the first connecting frame (9); the output end of the first motor (8) transversely passes through the first connecting frame (9) and is connected to the first threaded rod (18) ) is fixedly connected, a first movable block (19) is slidably installed in the first connecting frame (9), the first movable block (19) is threadedly connected to the first threaded rod (18), a spray pipe (17) is embedded and installed on the first movable block (19), the spray pipe (17) is located in the movable hole (20) on the other side of the lower mold (7) and matches the movable hole (20), the spray pipe (17) is located inside the mold cavity (5) and one end is closed, a spray hole is opened on the outside of the spray pipe (17), and the other free end of the spray pipe (17) is externally connected to a release agent spraying device.
6. The aluminum alloy die-casting device according to claim 1, characterized in that: The pressure relief mechanism comprises a pressure relief hole (21), a receiving tube (24), a second electric push rod (22), a sealing column (25) and an exhaust fan (23); a rear side wall of the lower mold (7) is provided with a pressure relief hole (21); the pressure relief hole (21) is communicated with the mold cavity (5); a receiving tube (24) is fixedly installed on the rear side wall of the lower mold (7) outside the pressure relief hole (21); a second electric push rod (22) is fixedly installed on the outer side wall of the receiving tube (24); a sealing column (25) is fixedly installed on the telescopic end of the second electric push rod (22); the sealing column (25) matches the pressure relief hole (21); and a connecting tube is fixedly installed on the outer side wall of the receiving tube (24).
7. The aluminum alloy die-casting device according to claim 6, characterized in that: An exhaust fan (23) is fixedly installed on the rear side wall of the lower mold (7); an air suction end of the exhaust fan (23) is fixedly connected to a connecting pipe on the storage pipe (24); and a discharge end of the exhaust fan (23) is connected to a filtering device via a pipeline.
