Silica gel sheet calender

By using the upper scraper and lower scraper to remove impurities and pressurized rollers in the silicone sheet calender, the problem of calendering caused by impurities on the surface of the silicone sheet is solved, the production quality and scope of application are improved, and the drum is reduced Bubble problem.

CN222156349UActive Publication Date: 2024-12-13DONGGUAN FENGSHUO THERMAL CONDUCTIVE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323652198.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-13
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

The existing silicone sheets are prone to be adhered to impurities such as particle dust before being transported to the calender, resulting in surface calendering and depression, affecting production quality.

Method used

A silicone sheet calender was designed, and the silicone surface was cleaned using the upper scraper and the lower scraper, and the scraper spacing and pressing roller were adjusted by moving the plate to achieve the suitability of silicone of different thicknesses and High-quality processing.

Benefits of technology

Effectively remove impurities on the surface of the silicone, improve the calendering quality, avoid particle recesses, and is suitable for silicone with different thicknesses, reduce bubble problems, and improve processing quality and scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silica gel sheet calender which comprises a working table, two sets of symmetrically-arranged first-level stand columns are fixedly installed on one side of the upper surface of the working table, a material guide roller is rotationally installed between the two sets of first-level stand columns through bearings, and two sets of symmetrically-arranged second-level stand columns are fixedly installed on one sides of the first-level stand columns and located on the upper surface of the working table. Empty grooves are formed in the upper portions of the two sets of second-level stand columns, a lower scraper is fixedly installed below the empty grooves and located between the two sets of second-level stand columns, a polished rod is fixedly installed in the empty groove in one side, a first-level screw is rotationally installed in the empty groove in the other side through a bearing, and the polished rod and the first-level screw are both sleeved with movable plates. The upper scraping plate and the lower scraping plate can be used for scraping and cleaning the upper surface and the lower surface of silica gel, so that impurities on the outer surface of the silica gel can be effectively removed, the subsequent calendering quality is improved, particle sinking is avoided, and the subsequent production quality of silica gel sheets is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of silica gel sheet production, in particular to a silica gel sheet material calender. Background Art

[0002] Silica gel, also known as silica gel, is a granular porous silicon dioxide hydrate, an amorphous substance with a transparent or milky white appearance. It is made by washing and drying sodium silicate after adding acid. It has stable chemical properties and is non-flammable.

[0003] The calender is composed of two or more rollers arranged in a certain form, which can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc. Hot pressing is a machine that presses and stretches rubber, silicone, silicone rubber, phase change material, PTFE or plastic into a film with a certain thickness and surface shape at a certain temperature, and can also coat fiber curtain canvas or steel cord fabric with glue;

[0004] When processing silicone sheets, a calender is required for calendering. However, before the existing silicone sheets are conveyed to the calender, the outer surface of the silicone sheets is easily adhered to particulate impurities such as granular dust. When the silicone sheets are conveyed to the heating equipment for heat treatment and calendering, the surface is easily dented due to the particles, which will reduce the quality of the silicone sheets and affect the production quality of the silicone sheets. Utility Model Content

[0005] The purpose of the utility model is to provide a silica gel sheet calender to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a silicone sheet calender comprises a workbench, two groups of symmetrically arranged primary columns are fixedly installed on one side of the upper surface of the workbench, a material guide roller is rotatably installed between the two groups of the primary columns through bearings, two groups of symmetrically arranged secondary columns are fixedly installed on one side of the primary column and located on the upper surface of the workbench, empty grooves are opened above the two groups of the secondary columns, a lower scraper is fixedly installed below the empty groove and between the two groups of the secondary columns, a smooth rod is fixedly installed in the empty groove on one side, and a primary screw is rotatably installed in the empty groove on the other side through bearings, a movable plate is sleeved on the outside of the smooth rod and the primary screw, the movable plate on the smooth rod is slidably connected to the smooth rod, and the movable plate on the other side is threadedly connected to the primary screw, an upper scraper is fixedly installed between the two groups of the movable plates, and two groups of symmetrically arranged side plates are fixedly installed at one end of the secondary column and located on the upper surface of the workbench.

[0007] Preferably, a feed guide roller is rotatably mounted between the front ends of the two groups of side plates via a bearing.

[0008] Preferably, square grooves are provided on the side walls of the two groups of side panels, and movable guide rods are fixedly installed on both sides of the two groups of square grooves.

[0009] Preferably, a primary pressure plate is slidably sleeved between the movable guide rods on one side, and a secondary pressure plate is sleeved between the movable guide rods on the other side.

[0010] Preferably, a plurality of evenly distributed pressure rollers are rotatably mounted between the primary pressure plate and the secondary pressure plate via bearings, and the lengths of the plurality of pressure rollers increase sequentially from the feed end to the discharge end of the feed guide roller.

[0011] Preferably, a threaded hole is opened in the middle of the secondary pressure plate, a secondary screw is threadedly connected in the threaded hole, and a secondary hand wheel is fixedly connected to a side plate on one side through the top end of the secondary screw.

[0012] Preferably, a primary handwheel is fixedly mounted on the top end of the primary screw.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model can scrape and clean the upper and lower surfaces of the silica gel by means of the upper scraper and the lower scraper, thereby effectively removing impurities on the outer surface of the silica gel, improving the subsequent calendering quality, avoiding particle depression, and effectively improving the subsequent production quality of the silica gel sheet. The upper scraper is driven to adjust its position by the up and down movement of the movable plate. In this way, the distance between the two scrapers can be adjusted, so that it can be used for scraping silica gels of different thicknesses. At the same time, the pressure applied by the scraper can be adjusted to prevent the silica gel from being torn and damaged by excessive pressure, thereby greatly improving the scope of application of the utility model and reducing the limitations of use.

[0015] The utility model can perform calendering on the silicone material by means of the pressure roller, and the pressure roller can be adjusted up and down at the same time. The calendering pressure of the pressure roller can also be adjusted during the up and down height adjustment process, and has dual dynamic use characteristics. While adjusting the pressure, it can also be used for silicone materials of different thicknesses, which greatly improves the processing quality and application range of calendering and has a good use effect.

[0016] Moreover, the lengths of the plurality of pressure rollers increase successively from the feed end to the discharge end of the feed guide roller, thereby realizing time-difference rolling of the silicone material, facilitating the escape and overflow of bubbles in the flowing thermally conductive silicone, reducing the bubbling problem generated after the sheet is rolled, improving the processing quality, and having a better use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the calender in the embodiment of the utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of the back side of the calender in an embodiment of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the scraping mechanism of an embodiment of the utility model;

[0020] Figure 4 This is a schematic diagram of the overall structure of the pressure roller in an embodiment of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the silicone sheet conveying and feeding state of an embodiment of the utility model.

[0022] In the figure: 1. workbench; 2. primary column; 3. guide roller; 4. secondary column; 5. empty slot; 6. lower scraper; 7. upper scraper; 8. bare rod; 9. primary screw; 10. movable plate; 11. side plate; 12. feed guide roller; 13. square slot; 14. movable guide rod; 15. primary pressure plate; 16. secondary pressure plate; 17. pressure roller; 18. secondary screw; 19. primary hand wheel; 20. secondary hand wheel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1-4 The utility model provides an embodiment: a silicone sheet calender, comprising a workbench 1, two groups of symmetrically arranged primary columns 2 are fixedly installed on one side of the upper surface of the workbench 1, and a guide roller 3 is rotatably installed between the two groups of primary columns 2 through a bearing;

[0027] In actual use, please refer to the instructions for details. Figure 5 As shown, the heat-treated silicone sheet can be conveyed by being closely attached to the bottom of the guide roller 3, thereby improving the conveying and feeding quality;

[0028] Two groups of symmetrically arranged secondary columns 4 are fixedly installed on one side of the primary column 2 and located on the upper surface of the workbench 1, and empty slots 5 are opened above the two groups of secondary columns 4. A lower scraper 6 is fixedly installed below the empty slots 5 and located between the two groups of secondary columns 4. A polished rod 8 is fixedly installed in the empty slot 5 on one side, and a primary screw rod 9 is rotatably installed in the empty slot 5 on the other side through a bearing. A primary hand wheel 19 is fixedly installed on the top of the primary screw rod 9. The outer parts of the polished rod 8 and the primary screw rod 9 are both sleeved with a moving plate 10. The moving plate 10 on the polished rod 8 is slidably connected to the polished rod 8, and the moving plate 10 on the other side is threadedly connected to the primary screw 9. An upper scraper 7 is fixedly installed between the two groups of moving plates 10;

[0029] According to the above structural design, the silicone material conveyed by the guide roller 3 enters between the upper scraper 7 and the lower scraper 6. During the continuous conveying process, the upper scraper 7 and the lower scraper 6 will perform scraping and cleaning treatment on the upper and lower surfaces of the silicone, thereby effectively removing impurities on the outer surface of the silicone, improving the subsequent calendering quality, avoiding particle depression, and effectively improving the subsequent production quality of silicone sheets;

[0030] A primary screw rod 9 is provided on one side of the upper scraper plate 7, and the primary screw rod 9 can be rotated by a primary hand wheel 19. When the primary thread 9 rotates, the movable plate 10 connected to the same side thread will move up and down, thereby driving the upper scraper plate 7 to adjust its position by the up and down movement of the movable plate 10. In this way, the distance between the two scrapers can be adjusted, so that it can be used for scraping silicone with different thicknesses, which greatly improves the scope of application of the utility model and reduces the limitations of use.

[0031] In this embodiment, two sets of symmetrically arranged side plates 11 are fixedly installed at one end of the secondary column 4 and located on the upper surface of the workbench 1, and a feed guide roller 12 is rotatably installed between the front ends of the two sets of side plates 11 through bearings, and the feed guide roller 12 can be used for calendering feeding;

[0032] Furthermore, square grooves 13 are provided on the side walls of the two sets of side plates 11, and movable guide rods 14 are fixedly installed on both sides of the two sets of square grooves 13. A primary pressure plate 15 is slidably sleeved between the movable guide rods 14 on one side, and a secondary pressure plate 16 is sleeved between the movable guide rods 14 on the other side;

[0033] Furthermore, a plurality of uniformly distributed pressure rollers 17 are rotatably mounted between the primary pressure plate 15 and the secondary pressure plate 16 via bearings, and the lengths of the plurality of pressure rollers 17 increase sequentially from the feed end to the discharge end of the feed guide roller 12 .

[0034] In this embodiment, in order to facilitate the adjustment of the calendering pressure between the plurality of pressure rollers 17, a threaded hole is provided in the middle of the secondary pressure plate 16, a secondary screw 18 is threadedly connected in the threaded hole, and a secondary hand wheel 20 is fixedly connected to the side plate 11 on one side where the top end of the secondary screw 18 passes through;

[0035] According to the above description, the clean silicone material after scraping can be fed through the feed guide roller 12 for calendering, and the silicone material enters under each pressure roller 17 through the feed guide roller 12, so that the silicone material can be calendered by the set pressure roller 17;

[0036] At the same time, a secondary screw 18 is arranged on the secondary pressure plate 16 of the pressure roller 17, and the secondary screw 18 can be rotated under the drive of the secondary hand wheel 20. When the secondary screw 18 rotates, the secondary pressure 16 threadedly connected thereto will drive a plurality of pressure rollers 17 to adjust up and down, so that it can be applied to silicone materials of different thicknesses for pressurization. At the same time, the up and down height adjustment can also adjust the calendering pressure of the pressure roller 17, which has dual dynamic use characteristics. While adjusting the pressure, it can also be applied to silicone materials of different thicknesses, which greatly improves the processing quality and application range of calendering and has a good use effect.

[0037] Moreover, the lengths of the plurality of pressure rollers 17 increase successively from the feeding end to the discharging end of the feeding guide roller 12, thereby realizing time-difference rolling of the silicone material, facilitating the escape and overflow of bubbles in the flowing thermally conductive silicone, reducing the bubbling problem generated after the sheet is rolled, improving the processing quality, and having a better use effect.

[0038] Working principle: The heat-treated silicone material is attached to the instruction manual. Figure 5The feeding and conveying posture shown is continuously conveyed and passed through the calender of the utility model under the drive of the external winding or conveying equipment;

[0039] During the continuous feeding and conveying process of the silicone sheet, the silicone sheet passes through the upper scraper 7 and the lower scraper 6. During the continuous conveying process, the upper scraper 7 and the lower scraper 6 will perform scraping and cleaning treatment on the upper and lower surfaces of the silicone, thereby effectively removing impurities on the outer surface of the silicone, improving the subsequent calendering quality, avoiding particle depression, and effectively improving the subsequent production quality of the silicone sheet;

[0040] A primary screw 9 is provided on one side of the upper scraper 7, and the primary screw 9 can be rotated by a primary hand wheel 19. When the primary thread 9 rotates, the movable plate 10 connected to the same side thread moves up and down, thereby driving the upper scraper 7 to adjust its position by the up and down movement of the movable plate 10. In this way, the distance between the two scrapers can be adjusted, so that it can be used for scraping silicone with different thicknesses, which greatly improves the scope of application of the utility model and reduces the limitations of use.

[0041] The clean silicone material after scraping can be fed through the feed guide roller 12 for calendering. The silicone material passes through the feed guide roller 12 and enters under each pressure roller 17, so that the silicone material can be calendered by the set pressure roller 17.

[0042] At the same time, a secondary screw 18 is arranged on the secondary pressure plate 16 of the pressure roller 17, and the secondary screw 18 can be rotated under the drive of the secondary hand wheel 20. When the secondary screw 18 rotates, the secondary pressure 16 threadedly connected thereto will drive a plurality of pressure rollers 17 to adjust up and down, so that it can be applied to silicone materials of different thicknesses for pressurization. At the same time, the up and down height adjustment can also adjust the calendering pressure of the pressure roller 17, which has dual dynamic use characteristics. While adjusting the pressure, it can also be applied to silicone materials of different thicknesses, which greatly improves the processing quality and application range of calendering and has a good use effect.

[0043] Moreover, the lengths of the plurality of pressure rollers 17 increase successively from the feeding end to the discharging end of the feeding guide roller 12, thereby realizing time-difference rolling of the silicone material, facilitating the escape and overflow of bubbles in the flowing thermally conductive silicone, reducing the bubbling problem generated after the sheet is rolled, improving the processing quality, and having a better use effect.

[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A silicone sheet calender, comprising a workbench (1), characterized in that: Two groups of symmetrically arranged primary columns (2) are fixedly installed on one side of the upper surface of the workbench (1), and a material guide roller (3) is rotatably installed between the two groups of the primary columns (2) via a bearing. Two groups of symmetrically arranged secondary columns (4) are fixedly installed on one side of the primary columns (2) and located on the upper surface of the workbench (1). Empty grooves (5) are provided above the two groups of the secondary columns (4), and a lower scraper (6) is fixedly installed below the empty grooves (5) and located between the two groups of the secondary columns (4). A polished rod ( 8), a primary screw rod (9) is rotatably installed in the empty groove (5) on the other side through a bearing, a movable plate (10) is sleeved on the outside of the smooth rod (8) and the primary screw rod (9), the movable plate (10) on the smooth rod (8) is slidably connected to the smooth rod (8), the movable plate (10) on the other side is threadedly connected to the primary screw rod (9), an upper scraper (7) is fixedly installed between the two groups of the movable plates (10), and two groups of symmetrically arranged side plates (11) are fixedly installed at one end of the secondary column (4) and located on the upper surface of the workbench (1).

2. A silicone sheet calender according to claim 1, characterized in that: A material feeding guide roller (12) is rotatably mounted between the front ends of the two groups of side plates (11) via a bearing.

3. A silicone sheet calender according to claim 1, characterized in that: The side walls of the two groups of side plates (11) are both provided with square grooves (13), and movable guide rods (14) are fixedly installed on both sides of the two groups of square grooves (13).

4. A silicone sheet calender according to claim 3, characterized in that: A primary pressure plate (15) is slidably sleeved between the movable guide rods (14) on one side, and a secondary pressure plate (16) is sleeved between the movable guide rods (14) on the other side.

5. A silicone sheet calender according to claim 4, characterized in that: A plurality of uniformly distributed pressure rollers (17) are rotatably mounted between the primary pressure plate (15) and the secondary pressure plate (16) via bearings, and the lengths of the plurality of pressure rollers (17) increase sequentially from the feed end to the discharge end of the feed guide roller (12).

6. A silicone sheet calender according to claim 4, characterized in that: A threaded hole is provided in the middle of the secondary pressure plate (16), a secondary screw rod (18) is threadedly connected in the threaded hole, and a secondary hand wheel (20) is fixedly connected to the side plate (11) on one side where the top end of the secondary screw rod (18) passes through.

7. A silicone sheet calender according to claim 1, characterized in that: A primary hand wheel (19) is fixedly mounted on the top end of the primary screw rod (9).