Quick cleaning structure of economizer

By designing an automated economizer rapid cleaning structure, using the combination of threaded rods and spray plates, the problem of inefficient economizer cleaning in the existing technology is solved, and efficient and rapid cleaning effect is achieved.

CN222165851UActive Publication Date: 2024-12-13HENAN LANCHE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202323593847.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-13
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing economizer cleaning work mainly relies on manual operations, which is inefficient and labor-intensive, making it impossible to achieve fast and efficient cleaning.

Method used

A quick cleaning structure including a water tank, threaded rod, spray plate, suction pump and motor is designed. The threaded rod and spraying are driven by a dual output shaft motor and a drive motor. The board is automatically flushed to achieve up and down movement and comprehensive cleaning.

Benefits of technology

It realizes automatic cleaning of economizers, improves cleaning efficiency, reduces manual labor intensity, and significantly improves cleaning speed and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an economizer rapid cleaning structure which comprises a water tank, the top of the water tank is fixedly connected with a mounting plate, the front end of the top of the mounting plate is movably connected with a first threaded rod through a bearing, the bottom of the surface of the first threaded rod is fixedly connected with a driven gear, and the surface of the driven gear is meshed with a driving gear. The top of the driving gear is fixedly connected with a driving motor, the left side of the driving motor is fixedly connected with the top of a mounting plate through a mounting seat, the top of the surface of the first threaded rod is in threaded connection with a threaded block, the rear end of the top of the mounting plate is fixedly connected with a limiting rod, and the top of the surface of the limiting rod is in sliding connection with a limiting block; and a first spraying plate is fixedly connected between the threaded block and the limiting block. By the adoption of the device, automatic cleaning work can be achieved, time and labor are saved, efficiency and rapidness are achieved, and great convenience is brought to flushing work of the economizer.
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Description

Technical Field

[0001] The utility model relates to the technical field of economizers, in particular to a quick cleaning structure for economizers. Background Art

[0002] Economizer refers to a heat exchanger arranged in the flue at the tail end of the boiler, which uses the waste heat of the exhaust gas to increase the feed water temperature. The economizer heats the boiler feed water into a heating surface of saturated water under the drum pressure. Since it absorbs the heat of the high-temperature flue gas, it reduces the exhaust temperature of the flue gas, saves energy, and improves efficiency, so it is called an economizer. Economizers can be divided into cast iron type and steel tube type according to the materials used; they can be divided into non-boiling type and boiling type according to the degree of water heating. The steel tube economizer is not limited by pressure and can be used as a boiling type. It is generally made of carbon steel pipes with an outer diameter of 32 to 51 mm. Sometimes fins and ribs are added to the outside of the tube to improve the heat transfer effect. The steel tube economizer consists of horizontally arranged parallel elbow pipes (commonly known as serpentine pipes). The function of the economizer is to increase the feed water temperature, reduce the heat loss of flue gas, and improve the thermal efficiency of the boiler. In daily use, the economizer is placed in the flue gas, and a large amount of dust will accumulate on its surface after long-term use, thus affecting its heat exchange efficiency. Therefore, it is necessary to clean the dust on its surface regularly. At present, the cleaning work is basically done manually by the staff, which is not only inefficient but also labor-intensive. Therefore, it is necessary to design a fast cleaning equipment. Utility Model Content

[0003] The purpose of the utility model is to provide a quick cleaning structure for an economizer, which has the advantage of high efficiency and solves the problems raised by the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quick cleaning structure for an economizer, comprising a water tank, a mounting plate fixedly connected to the top of the water tank, a first threaded rod movably connected to the top front end of the mounting plate through a bearing, a driven gear fixedly connected to the bottom of the surface of the first threaded rod, a driving gear meshed with the surface of the driven gear, a driving motor fixedly connected to the top of the driving gear, a left side of the driving motor fixedly connected to the top of the mounting plate through a mounting seat, a threaded block threadedly connected to the top of the surface of the first threaded rod, a limiting rod fixedly connected to the rear end of the top of the mounting plate, a limiting block slidably connected to the top of the limiting rod surface, and the threaded block and the limiting A first spray plate is fixedly connected between the blocks, and slide grooves are provided at the front and rear ends of the top of the first spray plate. A slider is slidably connected to the inner cavity of the slide groove, and a connecting plate is fixedly connected to the top of the slider, and the other end of the connecting plate is fixedly connected to the second spray plate, and a dual-output shaft motor is fixedly connected to the top of the first spray plate, and the output shaft of the dual-output shaft motor is fixedly connected to the second threaded rod, and the second threaded rod is threadedly connected to the connecting plate, and a hose is connected between the first spray plate and the second spray plate, and a suction pump is fixedly connected to the left side of the top of the mounting plate, and the left side of the suction pump is connected to the left bottom of the water tank through a pipeline, and the top of the suction pump is connected to the left side of the first spray plate through a hose.

[0005] Preferably, the four corners of the bottom of the water tank are fixedly connected with universal wheels, and a brake pad is provided on one side of the universal wheel.

[0006] Preferably, a push handle is fixedly connected to the surface of the water tank, and the surface of the push handle is covered with an anti-slip cover.

[0007] Preferably, a guide groove is provided on the top of the mounting plate, and the bottom of the inner cavity of the guide groove is inclined.

[0008] Preferably, the tops of the first threaded rod and the limiting rod are both fixedly connected with anti-slip plates, and the width of the anti-slip plates is greater than the outer diameters of the first threaded rod and the limiting rod.

[0009] Preferably, a water inlet is provided on the back side of the water tank, and a blocking block is threadedly connected to the inner cavity of the water inlet.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The utility model moves the equipment to the cleaning position of the economizer through the universal wheel, and then drives the second threaded rod to rotate through the dual-output shaft motor, the second threaded rod drives the connecting plate to move, and the connecting plate drives the second spray plate to move so that it is close to both sides of the economizer, and then the water is transported to the first spray plate and the second spray plate through the cooperation of the suction pump, the pipeline and the hose, and the economizer is flushed by the nozzles connected to the surface thereof. At the same time, the driving motor drives the active gear to rotate, the active gear drives the driven gear to rotate, the driven gear drives the first threaded rod to rotate, the first threaded rod drives the threaded block to move downward, and the threaded block drives the first spray plate to move upward, so that up and down movement can be realized, and a more comprehensive flushing work can be carried out. Then the equipment can be changed to another direction to flush the economizer. By adopting the equipment, automatic cleaning work can be realized, which saves time and effort, is efficient and fast, and brings great convenience to the flushing work of the economizer.

[0012] 2. The utility model can facilitate pushing the device by providing a push handle, can guide the flowing water by providing a guide groove, and can prevent the threaded block and the limit block from being separated from the first threaded rod and the limit rod by providing an anti-slip plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a right side view schematic diagram of the structure of the utility model;

[0015] Figure 3 It is a rear view schematic diagram of the structure of the utility model.

[0016] In the figure: 1. water tank; 2. mounting plate; 3. first threaded rod; 4. driven gear; 5. driving gear; 6. driving motor; 7. threaded block; 8. limit rod; 9. limit block; 10. first spray plate; 11. slide groove; 12. connecting plate; 13. second spray plate; 14. dual output shaft motor; 15. second threaded rod; 16. hose; 17. suction pump; 18. push handle; 19. guide groove; 20. anti-slip plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The components of the present invention are all common standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0019] See also Figure 1-3 A quick cleaning structure for an economizer comprises a water tank 1, a mounting plate 2 is fixedly connected to the top of the water tank 1, a first threaded rod 3 is movably connected to the top front end of the mounting plate 2 through a bearing, a driven gear 4 is fixedly connected to the bottom of the surface of the first threaded rod 3, a driving gear 5 is meshed with the surface of the driven gear 4, a driving motor 6 is fixedly connected to the top of the driving gear 5, a left side of the driving motor 6 is fixedly connected to the top of the mounting plate 2 through a mounting seat, a threaded block 7 is threadedly connected to the top of the surface of the first threaded rod 3, a limiting rod 8 is fixedly connected to the rear end of the top of the mounting plate 2, a limiting block 9 is slidably connected to the top of the limiting rod 8, a first spray plate 10 is fixedly connected between the threaded block 7 and the limiting block 9, a slide groove 11 is provided at both the front and rear ends of the top of the first spray plate 10, and the inner cavity of the slide groove 11 slides A slider is dynamically connected to the top of the slider, a connecting plate 12 is fixedly connected to the top of the slider, and the other end of the connecting plate 12 is fixedly connected to the second spray plate 13, a dual-output shaft motor 14 is fixedly connected to the top of the first spray plate 10, the output shaft of the dual-output shaft motor 14 is fixedly connected to the second threaded rod 15, the second threaded rod 15 is threadedly connected to the connecting plate 12, a hose 16 is connected between the first spray plate 10 and the second spray plate 13, a suction pump 17 is fixedly connected to the left side of the top of the mounting plate 2, the left side of the suction pump 17 is connected to the left bottom of the water tank 1 through a pipeline, and the top of the suction pump 17 is connected to the left side of the first spray plate 10 through the hose 16. By adopting this equipment, automated cleaning work can be achieved, which saves time and effort, is efficient and fast, and brings great convenience to the flushing work of the economizer.

[0020] Universal wheels are fixedly connected to the four corners of the bottom of the water tank 1, and a brake pad is arranged on one side of the universal wheel.

[0021] A push handle 18 is fixedly connected to the surface of the water tank 1, and a non-slip cover is provided on the surface of the push handle 18. By providing the push handle 18, the device can be easily pushed.

[0022] A guide groove 19 is provided on the top of the mounting plate 2, and the bottom of the inner cavity of the guide groove 19 is designed to be inclined. By providing the guide groove 19, the downward water flow can be guided.

[0023] The tops of the first threaded rod 3 and the limiting rod 8 are fixedly connected with an anti-drop plate 20, and the width of the anti-drop plate 20 is greater than the outer diameters of the first threaded rod 3 and the limiting rod 8. By setting the anti-drop plate 20, the threaded block 7 and the limiting block 9 can be prevented from detaching from the first threaded rod 3 and the limiting rod 8.

[0024] A water inlet is provided on the back of the water tank 1, and a blocking block is threadedly connected to the inner cavity of the water inlet.

[0025] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and circuit connection in detail.

[0026] When in use, the equipment is moved to the cleaning position of the economizer through the universal wheel, and then the second threaded rod 15 is driven to rotate by the dual-output shaft motor 14, the second threaded rod 15 drives the connecting plate 12 to move, and the connecting plate 12 drives the second spray plate 13 to move so that it is close to both sides of the economizer, and then the water is transported to the first spray plate 10 and the second spray plate 13 through the cooperation of the suction pump 17, the pipeline and the hose 16, and sprayed out through the nozzles connected on the surface to flush the economizer, and at the same time, the driving motor 6 drives the active gear 5 to rotate, the active gear 5 drives the driven gear 4 to rotate, the driven gear 4 drives the first threaded rod 3 to rotate, the first threaded rod 3 drives the threaded block 7 to move downward, and the threaded block 7 drives the first spray plate 10 to move upward, so that it can realize up and down movement, and perform more comprehensive flushing work, and then the equipment can be changed to another direction to flush the economizer.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick cleaning structure for an economizer, comprising a water tank (1), characterized in that: The top of the water tank (1) is fixedly connected to a mounting plate (2); the front end of the top of the mounting plate (2) is movably connected to a first threaded rod (3) via a bearing; the bottom of the surface of the first threaded rod (3) is fixedly connected to a driven gear (4); the surface of the driven gear (4) is meshed with a driving gear (5); the top of the driving gear (5) is fixedly connected to a driving motor (6); the left side of the driving motor (6) is fixedly connected to the top of the mounting plate (2) via a mounting seat; the top of the surface of the first threaded rod (3) is threadedly connected to a threaded block (7); the rear end of the top of the mounting plate (2) is fixedly connected to a limiting rod (8); the top of the surface of the limiting rod (8) is slidably connected to a limiting block (9); a first spray plate (10) is fixedly connected between the threaded block (7) and the limiting block (9); the front and rear ends of the top of the first spray plate (10) are fixedly connected to the limiting block (9); A slide groove (11) is provided at each end, the inner cavity of the slide groove (11) is slidably connected to a slider, the top of the slider is fixedly connected to a connecting plate (12), the other end of the connecting plate (12) is fixedly connected to a second spray plate (13), the top of the first spray plate (10) is fixedly connected to a dual-output shaft motor (14), the output shaft of the dual-output shaft motor (14) is fixedly connected to a second threaded rod (15), the second threaded rod (15) is threadedly connected to the connecting plate (12), a hose (16) is connected between the first spray plate (10) and the second spray plate (13), the left side of the top of the mounting plate (2) is fixedly connected to a suction pump (17), the left side of the suction pump (17) is connected to the left bottom of the water tank (1) through a pipeline, and the top of the suction pump (17) is connected to the left side of the first spray plate (10) through a hose (16).

2. The economizer quick cleaning structure according to claim 1, characterized in that: Universal wheels are fixedly connected to the four corners of the bottom of the water tank (1), and a brake pad is arranged on one side of the universal wheel.

3. The economizer quick cleaning structure according to claim 1, characterized in that: A push handle (18) is fixedly connected to the surface of the water tank (1), and the surface of the push handle (18) is covered with an anti-slip cover.

4. The economizer quick cleaning structure according to claim 1, characterized in that: A guide groove (19) is provided on the top of the mounting plate (2), and the bottom of the inner cavity of the guide groove (19) is designed to be inclined.

5. The economizer quick cleaning structure according to claim 1, characterized in that: The tops of the first threaded rod (3) and the limiting rod (8) are both fixedly connected with an anti-slip plate (20), and the width of the anti-slip plate (20) is greater than the outer diameters of the first threaded rod (3) and the limiting rod (8).

6. The economizer quick cleaning structure according to claim 1, characterized in that: The back of the water tank (1) is provided with a water inlet, and the inner cavity of the water inlet is threadedly connected with a blocking block.