Roughness detection tool of portal frame structure

By designing the inspection tool for the gantry structure, using vertical rods and turntables combined with electric lead screws, a comprehensive inspection of the surface roughness of the cold-rolled coil is achieved, solving the problem that the handheld detector cannot directly obtain the data in the center area, and improving the detection accuracy and convenience.

CN222166087UActive Publication Date: 2024-12-13BOXING ZHONGKE YIDA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420997167.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-13
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing handheld detector cannot directly obtain the surface roughness data in the central area of ​​the cold-rolled coil plate, which is inconvenient to detect and needs to be cut before testing, which affects the accuracy of the data.

Method used

A detection tool for gantry structure is designed, including detector, base, gantry, linear slide rail, slider, vertical rod, rotor, turntable, pressing part, T-shaped guide rail, stretch spring, electric wire rod and telescopic rods, using vertical rods instead of detector detection ends, combined with turntables and electric lead screws to achieve comprehensive inspection of the surface conditions of the plate.

Benefits of technology

The comprehensive inspection of the surface roughness of the cold-rolled coil plate is achieved, and the flatness data of each area of ​​the plate is directly obtained, which improves the accuracy and convenience of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of detection tools, and particularly relates to a roughness detection tool of a portal frame structure, which comprises a detector and a base, a portal frame is arranged on the base, a linear sliding rail is arranged at the top of the portal frame, a matched sliding block is arranged on the linear sliding rail, a vertical rod is arranged on the sliding block in a sliding manner, and the vertical rod is connected with the portal frame. A rotating wheel is arranged at the bottom end of the vertical rod, a detector is arranged at the top of the sliding block, and the detection end of the detector abuts against the top end of the vertical rod. Compared with the prior art, the detection tool has the advantages that the detection tool can be directly installed on an existing detector, the surface condition of a plate is fed back to the detection end of the detector through the vertical rod, the surface roughness data is displayed after the detector obtains the surface condition of the plate, the position of the plate on the rotary disc is adjusted, and the detection accuracy is improved. Therefore, flatness detection of each area of the plate can be realized.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection tooling, and particularly relates to a roughness detection tooling of a gantry structure. Background Art

[0002] Cold-rolled coils are often used in the manufacture of home appliances such as automobiles, refrigerators, and washing machines because of their smooth surface. They are also used in some industrial equipment and various building materials. Since cold-rolled coils have high requirements for the surface, their surface roughness will directly affect the quality and price of the product. Therefore, in addition to the automatic detection module on the line, the inspectors also need to conduct surface roughness sampling inspections on the processed cold-rolled coils. By increasing the manual sampling and automatic detection to form a double guarantee, the quality of the final shipped products can be ensured. At present, for the surface roughness sampling inspection of cold-rolled coils, the inspectors will use a handheld detector to inspect the surface of the sample plate; however, due to structural reasons, this handheld detector can only perform a small range of inspections from the edges of the sample plate, and cannot directly obtain data from the center area of ​​the coil. It can only ensure the accuracy of the data by continuing to cut the plate and continue to detect, which is very inconvenient. Therefore, there is a certain market demand for designing a detection tool that can cooperate with the detector to comprehensively detect the roughness of the coil. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a detection tool that can cooperate with a detector to comprehensively detect the roughness of the rolled plate to solve the above-mentioned problems.

[0004] The utility model provides a roughness detection tooling of a gantry structure, comprising a detector and a base, wherein a gantry is arranged on the base, a linear slide is arranged on the top of the gantry, a matching slider is arranged on the linear slide, a vertical rod is slidably arranged on the slider, a rotating wheel is arranged at the bottom end of the vertical rod, a detector is arranged on the top of the slider, and a detection end of the detector abuts against the top end of the vertical rod.

[0005] Furthermore, a turntable is arranged at the top center of the base.

[0006] Furthermore, a plurality of pressing parts are arranged on the turntable.

[0007] Furthermore, a plurality of T-shaped guide rails are arranged on the turntable in an axially rotating array, and the bottom of each pressing portion is matched with a T-shaped guide rail.

[0008] Furthermore, the clamping portion is a quick clamp.

[0009] Furthermore, a support spring is provided between the slide block and the vertical rod.

[0010] Furthermore, an electric lead screw is arranged in the linear slide rail, and a female seat adapted to the electric lead screw is built into the slider.

[0011] Furthermore, a telescopic rod is sleeved on the bottom of the vertical rod, and a locking portion is provided between the telescopic rod and the vertical rod.

[0012] Furthermore, the telescopic rod is provided with a height scale cooperating with the locking portion.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the detection tooling can be directly installed with the existing detector, and the surface condition of the plate can be fed back to the detection end of the detector through the vertical rod, so that the detector can display the surface roughness data after obtaining the surface condition of the plate, and by adjusting the position of the plate on the turntable, the flatness detection of each area of ​​the plate can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 A side view of the rotating wheel.

[0017] In the figure: 1. Tester; 2. Base; 3. Gantry; 4. Linear guide rail; 5. Slider; 6. Vertical rod; 7. Rotating wheel; 8. Turntable; 9. Clamping part; 10. T-shaped guide rail; 11. Opening spring; 12. Servo motor; 13. Telescopic rod; 14. Locking part; 15. Height scale; 16. Plate to be inspected. DETAILED DESCRIPTION

[0018] In order to better understand the present invention, Figures 1 to 3 To explain the implementation of the present utility model in detail.

[0019] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all based on Figure 1 The directions of “front, back, left, right, up, and down” are used as the basis.

[0020] The utility model discloses a roughness detection tool with a gantry structure, comprising a detector 1 (handheld), and also comprising a base 2, wherein a gantry 3 is arranged on the base 2, a linear slide rail 4 is arranged on the top of the gantry 3, a matching slider 5 is arranged on the linear slide rail 4, a vertical rod 6 is slidably arranged on the slider 5, a rotating wheel 7 is arranged at the bottom end of the vertical rod 6, the diameter of the rotating wheel 7 is equal to the diameter of the detection end, the detector 1 is installed on the top of the slider 5 by means of strap locking or adhesive fixation, and the detection end of the detector 1 abuts against the top of the vertical rod 6.

[0021] In the preferred technical solution of the present embodiment, a turntable 8 for placing the inspected plate 16 is arranged at the top center of the base 2. The rotatable turntable 8 is convenient for detecting different areas of the inspected plate 16. After completing the detection of the inspected plate 16 in the X direction, if it is necessary to perform the detection in the Y direction, it can be achieved by simply rotating the turntable 8 90°.

[0022] In the preferred technical solution of this embodiment, a plurality of pressing parts 9 are provided on the turntable 8 for fixing the inspection plate 16 on the turntable 8 .

[0023] In the preferred technical solution of this embodiment, a plurality of T-shaped guide rails 10 are arranged on the turntable 8 in an axially rotating array, and the bottom of each clamping portion 9 is adapted to a T-shaped guide rail 10, and the outer end of the T-shaped guide rail 10 is flush with the outer ring of the turntable 8, so that the clamping portion 9 and the T-shaped guide rail 10 can be detachably connected to facilitate the placement and installation of the inspection plate 16, such as Figure 2 As shown in , four T-shaped guide rails 10 can be provided to ensure that when fixing the inspection plate 16 , the fixing method of the inspection plate 16 can be considered flexibly and in multiple directions.

[0024] In the preferred technical solution of this embodiment, the clamping portion 9 is a quick clamp, which is easy to operate and has low cost.

[0025] In the preferred technical solution of this embodiment, a stretching spring 11 is provided between the slider 5 and the vertical rod 6, and the stretching spring 11 is used to apply a downward elastic force to the vertical rod 6 to ensure that the rotating wheel 7 at the bottom thereof can tightly abut against the surface of the plate, while also increasing the falling speed of the vertical rod 6.

[0026] The preferred technical solution in this embodiment is that an electric lead screw is arranged in the linear slide rail 4, the slider 5 has a built-in female seat compatible with the electric lead screw, the gantry 3 is provided with a servo motor 12 for driving the electric lead screw to rotate, and the servo motor 12 is provided with a control system, which includes a forward and reverse module for controlling the servo motor 12, and a detection module, wherein after the detection module is running, the rotation speed of the servo motor 12 driving the electric lead screw is limited, and the rotation speed here is based on the standard that the moving speed of the driving slider 5 is the same as the contraction speed of the detection end of the detector 1.

[0027] The preferred technical solution in this embodiment is that a telescopic rod 13 is inserted into the bottom of the vertical rod 6, and a locking portion 14 is provided between the telescopic rod 13 and the vertical rod 6. The bottom end of the vertical rod 6 is provided with an external thread and a groove, and the locking portion 14 is a nut and is provided on the external thread. The telescopic rod 13 can be locked or loosened by rotating the nut forward and backward.

[0028] In the preferred technical solution of the present embodiment, the telescopic rod 13 is provided with a height scale 15 cooperating with the locking portion 14 to facilitate accurate adjustment of the extension length of the telescopic rod 13 .

[0029] The usage and principle of the utility model are as follows: first, the extension length of the telescopic rod 13 is adjusted according to the thickness of the plate 16 to be inspected; then, the plate to be inspected is placed on the turntable 8 and fixed by the clamping part 9; then, the slider 5 is driven by the electric lead screw to move linearly on the linear slide rail 4, so that the vertical rod 6 moves on the surface of the sample plate through the rotating wheel 7 at the bottom, and the detector 1 is turned on for measurement at the same time; relying on the characteristics that the diameter of the rotating wheel 7 is equal to the diameter of the detection end, and the moving speed of the slider 5 is the same as the contraction speed of the detection end of the detector 1, the vertical rod 6 is used to replace the detection end of the detector 1 to detect the surface of the sample plate, and then the surface condition of the plate is transmitted to the detector 1 through the feedback to the detection end of the detector 1 when the vertical rod 6 is extended and retracted up and down, so as to obtain the surface roughness data of the sample plate; finally, the sample plate after inspection is removed from the turntable 8 to complete the inspection operation.

[0030] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A roughness detection tool for a gantry structure, comprising a detector (1), characterized in that: The invention also comprises a base (2), wherein a gantry (3) is arranged on the base (2), a linear slide rail (4) is arranged on the top of the gantry (3), a matching slider (5) is arranged on the linear slide rail (4), a vertical rod (6) is slidably arranged on the slider (5), a rotating wheel (7) is arranged at the bottom end of the vertical rod (6), a detector (1) is arranged on the top of the slider (5), and a detection end of the detector (1) abuts against the top end of the vertical rod (6).

2. A roughness detection tool for a gantry structure as claimed in claim 1, characterized in that: A turntable (8) is arranged at the top center of the base (2).

3. A roughness detection tool for a gantry structure as claimed in claim 2, characterized in that: The rotating disk (8) is provided with a plurality of pressing parts (9).

4. A roughness detection tool for a gantry structure as claimed in claim 3, characterized in that: A plurality of T-shaped guide rails (10) are arranged on the turntable (8) in an axially rotating array, and the bottom of each pressing portion (9) is matched with a T-shaped guide rail (10).

5. A roughness detection tool for a gantry structure as claimed in claim 3, characterized in that: The pressing portion (9) is a quick clamp.

6. A roughness detection tool for a gantry structure as claimed in claim 1, characterized in that: An opening spring (11) is arranged between the sliding block (5) and the vertical rod (6).

7. A roughness detection tool for a gantry structure as claimed in claim 1, characterized in that: An electric lead screw is arranged in the linear slide rail (4), and a female seat adapted to the electric lead screw is built into the slider (5).

8. A roughness detection tool for a gantry structure as claimed in claim 1, characterized in that: A telescopic rod (13) is sleeved on the bottom of the vertical rod (6), and a locking portion (14) is provided between the telescopic rod (13) and the vertical rod (6).

9. A roughness detection tool for a gantry structure as claimed in claim 8, characterized in that: The telescopic rod (13) is provided with a height scale (15) that matches the locking portion (14).

Citation Information

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