Resistance furnace facilitating material taking
By introducing a carrier rack, placement rack, cleaning table and pick-up components into the resistor furnace, the coordinated work of the drive and lifting parts is solved, and the problem of inconvenient access to forging is achieved after the forging is completed, safe forging removal and cooling is achieved Processing improves operational safety and efficiency.
Patent Information
- Application Number
- CN202420921699.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
After the forging is completed, the internal temperature of the resistor furnace is high and the space is limited, which makes it inconvenient to take the forgings and may cause burns on the hands.
A resistive furnace for easy material removal is designed, including a carrier rack, a placement rack, a cleaning table and a pickup assembly. Through the cooperation of the drive, moving and lifting parts, the forging can be safely removed and cooled after the forging is completed. Treatment to avoid direct contact with high temperature areas.
It effectively solves the problem of difficult to take forgings caused by high internal temperature and limited space of the resistor furnace, ensures safe operation, and realizes convenient removal and cooling of forgings.
Smart Images
Figure CN222187791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial forging heating, in particular to a resistance furnace which is convenient for taking materials. Background Art
[0002] The purpose of heating forgings is to improve the plasticity of forgings and reduce their deformation resistance, that is, to improve the forgeability of forgings. Except for a few metals with good plasticity that can be forged at room temperature, most forgings have low forgeability at room temperature, which makes forging difficult or impossible. Heating is an important link in the forging process, which directly affects the quality of forgings. If the heating temperature is too high, the forgings will have heating defects and even cause waste. Therefore, in order to ensure that the forgings have good plasticity when deformed and do not produce heating defects, forging must be carried out within a reasonable temperature range. It is particularly important to control the forging temperature and the heating time in the furnace.
[0003] To solve the above problems, the prior art patent (CN204665882U) discloses a resistance furnace, including a pedal, a furnace door, a furnace mouth, an electric heating element, a heating chamber, a thermocouple thermometer, a control system and a furnace body; the main body of the resistance furnace is the furnace body, a furnace wall is arranged in the furnace body, a pedal is arranged at the lower end of the resistance furnace, a furnace door is arranged on one side of the resistance furnace, a heating chamber is arranged in the inner cavity of the resistance furnace, a furnace mouth is arranged between one side of the heating chamber and the furnace door, an electric heating element is arranged between the three sides of the heating chamber where no opening is arranged and the furnace wall, a thermocouple thermometer and a control system are arranged on the outside of the furnace wall, the thermocouple thermometer can display the change of the temperature in the furnace, when the temperature is too high, the thermocouple thermometer will send an over-high temperature signal to the control system, the control system will intelligently control the temperature in the furnace to avoid reducing the mechanical properties of the forgings due to excessive temperature, the overall structure of the resistance furnace is simple, the volume is small, and the operation is convenient, the control system is used to control the electric heating element, the furnace temperature is convenient to adjust, the temperature in the furnace is more uniform, and the quality of the forgings is improved.
[0004] However, in the above-mentioned prior art, after forging is completed, it is necessary to go deep into the resistance furnace to take out the forgings. The temperature inside the resistance furnace is high and the space is limited. If you accidentally touch the inside of the resistance furnace, it will cause burns to your hands, making it inconvenient to take out the forgings. Utility Model Content
[0005] The utility model aims to provide a resistance furnace which is convenient for taking out materials, so as to solve the technical problem in the prior art that after forging is completed, it is necessary to go deep into the resistance furnace to take out the forgings, the temperature inside the resistance furnace is high and the space is limited, and accidentally touching the inside of the resistance furnace will cause burns to the hands, making it inconvenient to take out the forgings.
[0006] To achieve the above-mentioned purpose, the utility model adopts a resistance furnace for convenient material retrieval, including a furnace body, a supporting frame, a placing frame, a cleaning table and a taking component, the supporting frame is fixedly connected to the furnace body and is located in the furnace body, the placing frame is detachably connected to the supporting frame and is located above the supporting frame, the cleaning table is fixedly connected to the furnace body and is located below the furnace body, the taking component includes a left side rod, a right side rod, a driving member, two groups of moving members and a lifting member, the left side rod is fixedly connected to the cleaning table and is located above the cleaning table, the right side rod is fixedly connected to the cleaning table and is located above the cleaning table, the driving member is rotatably connected to the right side rod and is located on the outside of the right side rod, the two groups of moving members are symmetrically arranged, the moving member is threadedly connected to the driving member and is located on the outside of the right side rod, and the lifting member is fixedly connected to the moving member and is located above the moving member.
[0007] Wherein, the driving member includes a protective cover, a driving motor and a driving rod, the protective cover is fixedly connected to the right side rod and is located on the outside of the right side rod, the output end of the driving motor is fixedly connected to one end of the driving rod and is located in the protective cover, the other end of the driving rod is rotatably connected to the right side rod and is located in the right side rod, and the surface of the driving rod has threads.
[0008] Wherein, each group of the moving parts includes a moving block, a connecting rod and a rolling wheel, the moving block is threadedly connected to the driving rod and is located in the right side rod, and the driving rod passes through the moving block, one end of the connecting rod is fixedly connected to the moving block, the other end of the connecting rod is rotatably connected to the rolling wheel and is located on the outside of the moving block, and the rolling wheel is rotatably connected to the left side rod and is located in the left side rod.
[0009] Among them, the lifting component includes a counterweight block, a fixed frame and a lifting motor, the counterweight block is fixedly connected to the two connecting rods and is located above the connecting rods, the fixed frame is fixedly connected to the counterweight block and is located on the outside of the counterweight block, and the lifting motor is fixedly connected to the fixed frame and is located above the fixed frame.
[0010] Among them, the lifting member also includes a lifting rod, an adjusting block and a supporting plate, one end of the lifting rod is fixedly connected to the output end of the lifting motor, the other end of the lifting rod is rotatably connected to the fixing frame and is located in the fixing frame, and the surface of the lifting rod has threads, the adjusting block is threadedly connected to the lifting rod and is located in the fixing frame, and the supporting plate is fixedly connected to the adjusting block and is located on the outside of the adjusting block.
[0011] Wherein, the placement rack has a plurality of placement slots, the cleaning table has a cooling slot, the right side rod has a moving slot adapted to the moving block, and the left side rod has a sliding slot adapted to the rolling wheel.
[0012] Among them, the resistance furnace that is convenient for material removal also includes a limit assembly, which includes two limit plates and a limit block. The two limit plates are symmetrically arranged, the limit plate is fixedly connected to the left side rod and is located on the outside of the rolling wheel, and the limit block is fixedly connected to the right side rod and is located inside the right side rod.
[0013] The utility model discloses a resistance furnace which is convenient for taking out materials, the driving part is rotatably connected with the right side rod, the moving part is threadedly connected with the driving part, and the lifting part is fixedly connected with the moving part. When it is used specifically, the forging is placed in the placement rack, and the placement rack is placed above the supporting rack. After the forging operation of the furnace body is completed, the driving part drives the moving part to move, and the lifting part cooperates with the moving part to take out the placement rack, and the processed forging is cooled by the cleaning table. This method can effectively solve the problem that the internal temperature of the resistance furnace is high and the space is limited, which makes it inconvenient to take out the forging. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.
[0016] Figure 2 It is a partial structural schematic diagram of the first embodiment of the utility model.
[0017] Figure 3 It is a partial structural stereogram of the first embodiment of the utility model.
[0018] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.
[0019] Figure 5 It is a structural stereogram of the second embodiment of the utility model.
[0020] 101-furnace body, 102-carrying frame, 103-placing frame, 104-cleaning table, 105-left rod, 106-right rod, 107-protective cover, 108-driving motor, 109-driving rod, 110-moving block, 111-connecting rod, 112-rolling wheel, 113-counterweight block, 114-fixed frame, 115-lifting motor, 116-lifting rod, 117-adjusting block, 118-supporting plate, 119-placing slot, 120-cooling slot, 121-moving slot, 122-sliding slot, 201-limiting plate, 202-limiting block. DETAILED DESCRIPTION
[0021] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0022] The first embodiment of the present application is:
[0023] See also Figure 1 to Figure 3 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 It is a partial structural schematic diagram of the first embodiment of the utility model. Figure 3 It is a partial structural stereogram of the first embodiment of the utility model.
[0024] The utility model provides a resistance furnace for convenient material taking, comprising a furnace body 101, a carrier frame 102, a placement frame 103, a cleaning table 104 and a taking component, wherein the taking component comprises a left rod 105, a right rod 106, a driving member, two groups of moving members and a lifting member, wherein the driving member comprises a protective cover 107, a driving motor 108 and a driving rod 109, each group of the moving members comprises a moving block 110, a connecting rod 111 and a rolling wheel 112, and the lifting member comprises a counterweight block 113, a fixing frame 114, a lifting motor 115, a lifting rod 116, an adjusting block 117 and a supporting plate 118. The above scheme solves the problem that after forging is completed, it is necessary to go deep into the resistance furnace to take out the forgings, the temperature inside the resistance furnace is high and the space is limited, and accidentally touching the inside of the resistance furnace will cause burns to the hands, making it inconvenient to take out the forgings.
[0025] According to the present specific embodiment, the carrier 102 is fixedly connected to the furnace body 101 and is located inside the furnace body 101; the placement rack 103 is detachably connected to the carrier 102 and is located above the carrier 102; the cleaning table 104 is fixedly connected to the furnace body 101 and is located below the furnace body 101; the taking assembly includes a left side rod 105, a right side rod 106, a driving member, two groups of moving members and a lifting member; the left side rod 105 is fixedly connected to the cleaning table 104 and is located above the cleaning table 104; the right side rod 106 is fixedly connected to the cleaning table 104 and is located above the cleaning table 104; the driving member is rotatably connected to the right side rod 106 and is located on the outside of the right side rod 106; the two groups of moving members are symmetrically arranged; the moving member is threadedly connected to the driving member and is located on the right side rod 106, the lifting member is fixedly connected to the moving member and is located above the moving member, the placement rack 103 has a plurality of penetration holes, the cleaning table 104 is used to hold cooling liquid, the forgings are placed in the placement rack 103, and the placement rack 103 is placed above the carrier 102 through the lifting member. After the forging operation of the furnace body 101 is completed, the right side rod 106 fixes the driving member, and the left side rod 105 carries the moving member, and the driving member drives the moving member to move. The lifting member cooperates with the moving member to take out the placement rack 103, and the lifting member drives the placement rack 103 to move downward into the cleaning table 104, and the cleaning table 104 is used to cool the processed forgings. This method can effectively solve the problem that the internal temperature of the resistance furnace is high and the space is limited, which makes it inconvenient to take the forgings.
[0026] Among them, the protective cover 107 is fixedly connected to the right side rod 106 and is located on the outside of the right side rod 106. The output end of the driving motor 108 is fixedly connected to one end of the driving rod 109 and is located in the protective cover 107. The other end of the driving rod 109 is rotatably connected to the right side rod 106 and is located in the right side rod 106. The surface of the driving rod 109 has a thread. The protective cover 107 fixes the driving motor 108 and prevents people from accidentally touching it. The driving motor 108 drives the driving rod 109 to rotate, thereby driving the moving part to move forward and backward.
[0027] Secondly, the moving block 110 is threadedly connected to the driving rod 109 and is located inside the right side rod 106, and the driving rod 109 passes through the moving block 110, one end of the connecting rod 111 is fixedly connected to the moving block 110, and the other end of the connecting rod 111 is rotatably connected to the scroll wheel 112 and is located outside the moving block 110, the scroll wheel 112 is rotatably connected to the left side rod 105 and is located inside the left side rod 105, and the moving block 110 moves forward, driving the scroll wheel 112 to move via the connecting rod 111.
[0028] At the same time, the counterweight 113 is fixedly connected to the two connecting rods 111 and is located above the connecting rods 111. The fixing frame 114 is fixedly connected to the counterweight 113 and is located on the outside of the counterweight 113. The lifting motor 115 is fixedly connected to the fixing frame 114 and is located above the fixing frame 114. The connecting rods 111 drive the counterweight 113 to move, and the fixing frame 114 fixes the motor and moves with the counterweight 113.
[0029] In addition, one end of the lifting rod 116 is fixedly connected to the output end of the lifting motor 115, and the other end of the lifting rod 116 is rotatably connected to the fixing frame 114 and is located in the fixing frame 114, and the surface of the lifting rod 116 has a thread, and the adjusting block 117 is threadedly connected to the lifting rod 116 and is located in the fixing frame 114, and the supporting plate 118 is fixedly connected to the adjusting block 117 and is located on the outside of the adjusting block 117. When the supporting plate 118 is inserted into the supporting frame 102 under the placement rack 103, the lifting motor 115 drives the lifting rod 116 to rotate, and the adjusting block 117 drives the supporting plate 118 to move upward, so as to lift the placement rack 103 to prevent people from accidentally touching the furnace body 101 and causing hand burns.
[0030] Secondly, the placement rack 103 has a plurality of placement grooves 119, the cleaning table 104 has a cooling groove 120, the right rod 106 has a moving groove 121 adapted to the moving block 110, and the left rod 105 has a sliding groove 122 adapted to the rolling wheel 112. Different forgings are placed in the placement grooves 119 through the plurality of placement grooves 119, and cooling liquid is added to the cooling groove 120 to facilitate cooling of the forgings. The moving block 110 slides in the moving groove 121, and the rolling wheel 112 rolls in the sliding groove 122.
[0031] A resistance furnace that is convenient for taking materials is used in the present embodiment. By setting a carrier frame 102, a placement frame 103, a cleaning table 104 and a taking component, when it is used, cooling liquid is added to the cooling tank 120, and the forging is placed in the placement frame 103. The placement frame 103 is placed above the carrier frame 102 through the support plate 118. After the forging operation of the furnace body 101 is completed, the driving motor 108 drives the driving rod 109 to rotate, and the moving block 110 moves forward. The connecting rod 111 drives the rolling wheel 112 to roll in the sliding groove 122, and the connecting rod 111 drives the counterweight block 113 to move forward. The supporting plate 118 is inserted into the supporting frame 102 below the placement rack 103, the lifting motor 115 drives the lifting rod 116 to rotate, the adjusting block 117 drives the supporting plate 118 to move upward, the supporting plate 118 lifts the placement rack 103, the driving motor 108 takes out the placement rack 103, the lifting motor 115 drives the supporting plate 118 to move downward, immerses the placement rack 103 in the cooling liquid, and cools the processed forgings through the cleaning table 104, so as to facilitate the removal of the forgings in the resistance furnace and cool them with the cooling liquid, so as to facilitate the direct taking and subsequent processing operations of the operators.
[0032] The second embodiment of the present application is:
[0033] Based on the first embodiment, please refer to Figure 4 and Figure 5 , Figure 4 It is a structural schematic diagram of the second embodiment of the utility model. Figure 5 It is a structural stereogram of the second embodiment of the utility model.
[0034] The utility model provides a resistance furnace for convenient material collection, which also includes a limiting component. The limiting component includes two limiting plates 201 and a limiting block 202 .
[0035] For this specific embodiment, the two limit plates 201 are symmetrically arranged, the limit plates 201 are fixedly connected to the left side rod 105 and are located on the outside of the scroll wheel 112, the limit block 202 is fixedly connected to the right side rod 106 and is located inside the right side rod 106, the two limit plates 201 prevent the scroll wheel 112 from sliding out of the left side rod 105 when moving, and the limit block 202 limits the maximum travel of the moving block 110.
[0036] A resistance furnace that is convenient for taking out materials is used using the present embodiment. By setting a limit assembly, when it is used specifically, the two limit plates 201 prevent the rolling wheel 112 from sliding out of the left rod 105 when moving, and the limit block 202 limits the maximum travel of the moving block 110, thereby effectively preventing the lifting member from hitting the furnace body 101 when moving.
[0037] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.
Claims
1. A resistance furnace with convenient material collection, comprising a furnace body, characterized in that: The utility model also includes a carrier frame, a placement rack, a cleaning table and a picking component, wherein the carrier frame is fixedly connected to the furnace body and is located inside the furnace body, the placement rack is detachably connected to the carrier frame and is located above the carrier frame, the cleaning table is fixedly connected to the furnace body and is located below the furnace body, and the picking component includes a left side rod, a right side rod, a driving member, two groups of moving members and a lifting member, the left side rod is fixedly connected to the cleaning table and is located above the cleaning table, the right side rod is fixedly connected to the cleaning table and is located above the cleaning table, the driving member is rotatably connected to the right side rod and is located on the outside of the right side rod, the two groups of moving members are symmetrically arranged, the moving member is threadedly connected to the driving member and is located on the outside of the right side rod, and the lifting member is fixedly connected to the moving member and is located above the moving member.
2. The resistance furnace with convenient material collection as claimed in claim 1, characterized in that: The driving member includes a protective cover, a driving motor and a driving rod. The protective cover is fixedly connected to the right side rod and is located on the outside of the right side rod. The output end of the driving motor is fixedly connected to one end of the driving rod and is located inside the protective cover. The other end of the driving rod is rotatably connected to the right side rod and is located inside the right side rod, and the surface of the driving rod has threads.
3. The resistance furnace with convenient material collection as claimed in claim 2, characterized in that: Each group of moving parts includes a moving block, a connecting rod and a rolling wheel. The moving block is threadedly connected to the driving rod and is located in the right side rod, and the driving rod passes through the moving block. One end of the connecting rod is fixedly connected to the moving block, and the other end of the connecting rod is rotatably connected to the rolling wheel and is located on the outside of the moving block. The rolling wheel is rotatably connected to the left side rod and is located in the left side rod.
4. The resistance furnace with convenient material collection as claimed in claim 3, characterized in that: The lifting member includes a counterweight block, a fixed frame and a lifting motor. The counterweight block is fixedly connected to the two connecting rods and is located above the connecting rods. The fixed frame is fixedly connected to the counterweight block and is located on the outside of the counterweight block. The lifting motor is fixedly connected to the fixed frame and is located above the fixed frame.
5. The resistance furnace with convenient material collection as claimed in claim 4, characterized in that: The lifting member also includes a lifting rod, an adjusting block and a supporting plate, one end of the lifting rod is fixedly connected to the output end of the lifting motor, the other end of the lifting rod is rotatably connected to the fixing frame and is located in the fixing frame, and the surface of the lifting rod has threads, the adjusting block is threadedly connected to the lifting rod and is located in the fixing frame, and the supporting plate is fixedly connected to the adjusting block and is located on the outside of the adjusting block.
6. The resistance furnace with convenient material collection as claimed in claim 5, characterized in that: The placement rack has a plurality of placement slots, the cleaning table has a cooling slot, the right side rod has a moving slot matched with the moving block, and the left side rod has a sliding slot matched with the rolling wheel.
7. The resistance furnace with convenient material removal as claimed in claim 6, characterized in that: The resistance furnace that is convenient for material removal also includes a limit assembly, which includes two limit plates and a limit block. The two limit plates are symmetrically arranged, the limit plates are fixedly connected to the left side rod and are located on the outside of the rolling wheel, and the limit block is fixedly connected to the right side rod and is located inside the right side rod.