Ultrasonic reed cleaning and sealing device

The reed ultrasonic cleaning and sealing device addresses inefficiencies in traditional equipment by enabling batch cleaning and minimizing space occupation through a sliding reed frame and liftable sealing plate system, enhancing operational ease and efficiency.

CN222198132UActive Publication Date: 2024-12-20SUZHOU JINDOUYUN TEXTILE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420898363.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-20
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Traditional ultrasonic cleaning equipment for steel reeds is inefficient due to the need for multiple machines, which increases maintenance and requires large, cumbersome sealing doors that complicate operation in limited workshop spaces.

Method used

A reed ultrasonic cleaning and sealing device with a sliding reed frame and a liftable sealing plate, guided by a sprocket assembly and counterweight system, allowing batch cleaning and reducing the horizontal space occupation, thereby facilitating easy loading and unloading.

Benefits of technology

Enables efficient batch cleaning of steel reeds with reduced manual intervention, optimizing space utilization and simplifying the operation of large ultrasonic cleaning equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222198132U_ABST
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Abstract

The utility model relates to the technical field of reed cleaning, in particular to a reed ultrasonic cleaning and sealing device which comprises an ultrasonic cleaning cabin arranged in a machine frame, a reed frame is connected in the ultrasonic cleaning cabin in a sliding mode, and a sealing assembly comprises a sealing plate arranged on the front side of the ultrasonic cleaning cabin in a lifting mode and a guide column arranged on the front side of the machine frame. By arranging the ultrasonic cleaning cabin, the reeds are subjected to ultrasonic cleaning in batches, and the reed frame is connected into the ultrasonic cleaning cabin in a front-back sliding mode, so that batch feeding and discharging treatment of the reeds can be facilitated; the manual feeding and discharging process is prevented from entering the ultrasonic cleaning cabin for operation, the arrangement of the sealing plate can reduce the occupation of the equipment for the working space in the horizontal direction, sufficient operation space can be provided for the feeding and discharging process, the use reasonability of the equipment is improved, the guide columns can play a role in guiding the lifting of the sealing plate, and the working efficiency is improved. The use stability of the sealing plate is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel reed cleaning, in particular to a steel reed ultrasonic cleaning sealing device. Background Art

[0002] The main function of the profiled reed used in the air jet loom is to arrange the warp yarns in a certain density, which determines the warp density of the fabric. The second is to assist weft insertion. The profiled reed of the air jet loom has the function of assisting airflow weft insertion. The third is to evenly beat the weft yarn introduced into the shed into the weaving mouth to form the fabric. During the production of steel reeds, in order to ensure the cleanliness and smoothness of the steel reed surface, the steel reed needs to be chemically soaked and then ultrasonically cleaned to remove surface impurities and ensure the smoothness of the finished steel reed. During ultrasonic cleaning, a large number of steel reeds need to be cleaned at one time. At this time, ultrasonic cleaning machines are often used. However, traditional ultrasonic cleaning equipment is relatively small and requires multiple cleaning equipment to clean together, which leads to low cleaning efficiency. In addition, the maintenance that comes with more equipment will also increase. When using large ultrasonic cleaning equipment for cleaning, there will be requirements for the working space, especially for the sealing of the ultrasonic cleaning cabin. The traditional hinged sealing door occupies a large space during the door opening process, and the traditional production workshop has limited space, which will make the use of ultrasonic equipment inconvenient. Moreover, as the size of the equipment increases, the mass of the sealing door will also increase, and manual switching will increase the difficulty of operation. Therefore, a steel reed ultrasonic cleaning sealing device is needed. Utility Model Content

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a reed ultrasonic cleaning sealing device for solving the problem of inconvenient opening and closing of the sealing door of large ultrasonic cleaning equipment in the prior art.

[0004] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:

[0005] A reed ultrasonic cleaning and sealing device, comprising:

[0006] A frame, wherein an ultrasonic cleaning chamber is provided in the frame, wherein a reed frame for supporting a reed barrel is provided in the ultrasonic cleaning chamber, and wherein the reed frame is slidably connected in the ultrasonic cleaning chamber;

[0007] The sealing assembly comprises a sealing plate which is liftable and arranged at the front side of the ultrasonic cleaning chamber, a guide column which is arranged at the front side of the frame, the sealing plate and the guide column are slidably connected, and a sprocket assembly which is arranged at the top of the frame and drives the sealing plate to lift and lower.

[0008] To implement the above technical solution, an ultrasonic cleaning cabin is set up to perform ultrasonic cleaning on the reeds in batches, and the reed frame is connected in the ultrasonic cleaning cabin so that it can slide back and forth. This can facilitate the batch loading and unloading of the reeds and avoid entering the ultrasonic cleaning cabin for manual operations during loading and unloading. The setting of the sealing plate can reduce the equipment's occupation of the working space in the horizontal direction, and can provide sufficient operating space for the loading and unloading process, thereby improving the rationality of the equipment use. The guide column can guide the lifting and lowering of the sealing plate to ensure the stability of the sealing plate.

[0009] In one embodiment of the utility model, the sprocket assembly includes a sprocket frame arranged on the top of the frame, a driving cylinder is provided on the lower side of the sprocket frame, a driving wheel is provided at the movable end of the driving cylinder, two sets of guide wheels are provided on the sprocket frame, a driving chain is wound between the driving wheel and the two sets of guide wheels, and the driving chain is continuously connected to the sealing plate.

[0010] To implement the above technical solution, a sprocket frame is provided to support the guide wheel. When the movable end of the driving cylinder moves, the driving wheel pulls the driving chain to move, thereby driving the sealing plate connected to the other end of the driving chain to move up and down.

[0011] In one embodiment of the present invention, the other end of the driving chain is fixed to the fixed end of the driving cylinder.

[0012] To implement the above technical solution, the other end of the driving chain is fixed to the fixed end of the driving cylinder. When the movable end of the driving cylinder moves, it can drive the driving chain to move, thereby driving the sealing plate to move up and down.

[0013] In one embodiment of the present invention, a U-shaped joint is disposed at the movable end of the driving cylinder, and the driving wheel is rotatably connected to the open end of the U-shaped joint.

[0014] To implement the above technical solution, by providing a U-shaped joint, it is possible to provide an installation space for the drive wheel and ensure the stability of the drive wheel when the movable end of the drive cylinder moves.

[0015] In one embodiment of the present invention, a guide frame is provided on the front end surface of the sealing plate, and guide slide blocks are provided at both ends of the guide frame respectively, and the guide slide blocks are slidably connected to the guide posts.

[0016] To implement the above technical solution, the setting of the guide frame can provide stable support for the connection between the sealing plate and the guide column, ensuring the stability of the sealing plate during sliding on the guide column, while the setting of the guide slider ensures the stability of the connection between the guide frame and the guide column.

[0017] In an embodiment of the present invention, the guide frame and the sealing plate are fixed via an I-shaped frame.

[0018] To implement the above technical solution, the setting of the I-shaped frame can provide stable support for the guide frame, thereby ensuring the connection stability between the guide frame and the sealing plate.

[0019] In one embodiment of the present invention, a counterweight block is provided on the rear end surface of the frame, and a counterweight line is provided between the counterweight block and the sealing disk.

[0020] To implement the above technical solution, the setting of the counterweight block can assist in cooperating with the sprocket assembly and improve the stability of the lifting movement of the sealing plate.

[0021] In one embodiment of the present invention, a counterweight guide wheel is provided on the sprocket frame, and the counterweight line is arranged to bypass the counterweight guide wheel.

[0022] By implementing the above technical solution, the counterweight guide wheel can provide guide support for the counterweight line, thereby ensuring the stability of the counterweight line in use.

[0023] As described above, the utility model provides a reed ultrasonic cleaning and sealing device, which has the following beneficial effects: by setting up an ultrasonic cleaning cabin, the reeds are ultrasonically cleaned in batches, and the reed frame is connected in the ultrasonic cleaning cabin so that it can slide back and forth, which can facilitate the batch loading and unloading of the reeds and avoid entering the ultrasonic cleaning cabin for operation during manual loading and unloading. The setting of the sealing plate can reduce the occupation of the equipment's horizontal working space, and can provide sufficient operating space for the loading and unloading process, thereby improving the rationality of the equipment's use. The guide column can guide the lifting and lowering of the sealing plate to ensure the stability of the sealing plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It shows a schematic structural diagram of a reed ultrasonic cleaning and sealing device disclosed in an embodiment of the utility model.

[0025] Figure 2 Shown is a schematic diagram of the guide frame structure of the reed ultrasonic cleaning and sealing device disclosed in the embodiment of the utility model.

[0026] Figure 3 Shown is a schematic diagram of the sprocket frame structure of the reed ultrasonic cleaning and sealing device disclosed in the embodiment of the utility model.

[0027] Component number description

[0028] 1. Frame; 2. Ultrasonic cleaning chamber; 3. Reed frame; 4. Sealing plate; 5. Guide column; 6. Sprocket frame; 7. Driving cylinder; 8. Driving wheel; 9. Guide wheel; 10. Driving chain; 11. U-shaped joint; 12. Guide frame; 13. Guide slide block; 14. I-shaped frame; 15. Counterweight block; 16. Counterweight line; 17. Counterweight guide wheel. DETAILED DESCRIPTION

[0029] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0030] See also Figures 1 to 3 The utility model provides a reed ultrasonic cleaning sealing device, comprising: a frame 1, an ultrasonic cleaning chamber 2 is arranged in the frame 1, a reed frame 3 for supporting a reed barrel is arranged in the ultrasonic cleaning chamber 2, and the reed frame 3 is slidably connected in the ultrasonic cleaning chamber 2; a sealing component, the sealing component comprises a sealing plate 4 which is liftable and arranged on the front side of the ultrasonic cleaning chamber 2, a guide column 5 which is arranged on the front side of the frame 1, the sealing plate 4 is slidably connected to the guide column 5, and a sprocket component which is arranged on the top of the frame 1 and drives the sealing plate 4 to move up and down.

[0031] By setting up an ultrasonic cleaning cabin 2, the reeds are ultrasonically cleaned in batches, and the reed frame 3 is connected in the ultrasonic cleaning cabin 2 so that it can slide back and forth. This can facilitate the batch loading and unloading of the reeds and avoid entering the ultrasonic cleaning cabin 2 for manual operation during the loading and unloading process. The setting of the sealing plate 4 can reduce the equipment's occupation of the working space in the horizontal direction, and can provide sufficient operating space for the loading and unloading process, thereby improving the rationality of the equipment use. The guide column 5 can guide the lifting and lowering of the sealing plate 4 to ensure the stability of the sealing plate 4 in use.

[0032] The sprocket assembly includes a sprocket frame 6 arranged on the top of the frame 1, a driving cylinder 7 is provided on the lower side of the sprocket frame 6, a driving wheel 8 is provided at the movable end of the driving cylinder 7, two sets of guide wheels 9 are provided on the sprocket frame 6, a driving chain 10 is wound between the driving wheel 8 and the two sets of guide wheels 9, and the driving chain 10 is always connected to the sealing plate 4. By setting the sprocket frame 6 and supporting the guide wheel 9, when the movable end of the driving cylinder 7 is moved, the driving wheel 8 is driven to pull the driving chain 10 to move, thereby driving the sealing plate 4 connected to the other end of the driving chain 10 to move up and down.

[0033] The other end of the driving chain 10 is fixed to the fixed end of the driving cylinder 7. When the movable end of the driving cylinder 7 moves, the driving chain 10 can be driven to move, thereby driving the sealing plate 4 to move up and down. A U-shaped joint 11 is provided at the movable end of the driving cylinder 7, and the driving wheel 8 is rotatably connected to the open end of the U-shaped joint 11. By providing the U-shaped joint 11, an installation space can be provided for the driving wheel 8, and the stability of the driving wheel 8 when the movable end of the driving cylinder 7 moves is ensured.

[0034] A guide frame 12 is provided on the front end face of the sealing plate 4, and guide sliders 13 are provided at both ends of the guide frame 12. The guide slider 13 is slidably connected to the guide column 5. The setting of the guide frame 12 can provide stable support for the connection between the sealing plate 4 and the guide column 5, ensuring the stability of the sealing plate 4 during the sliding process on the guide column 5, and the setting of the guide slider 13 ensures the connection stability between the guide frame 12 and the guide column 5.

[0035] The guide frame 12 and the sealing plate 4 are fixed by an I-shaped frame 14. The setting of the I-shaped frame 14 can provide stable support for the guide frame 12 and ensure the connection stability between the guide frame 12 and the sealing plate 4. A counterweight block 15 is provided on the rear end face of the frame 1. A counterweight line 16 is provided between the counterweight block 15 and the sealing plate. The setting of the counterweight block 15 can assist in cooperating with the sprocket assembly to improve the stability of the lifting movement of the sealing plate 4.

[0036] A counterweight guide wheel 17 is provided on the sprocket frame 6 , and the counterweight line 16 is arranged to bypass the counterweight guide wheel 17 . The counterweight guide wheel 17 can provide guiding support for the counterweight line 16 to ensure the stability of the counterweight line 16 in use.

[0037] The utility model provides an ultrasonic cleaning cabin to perform ultrasonic cleaning on the reeds in batches, and the reed frame is connected in the ultrasonic cleaning cabin in a manner that it can slide back and forth, which can facilitate the loading and unloading of the reeds in batches and avoid entering the ultrasonic cleaning cabin for operation during manual loading and unloading. The provision of a sealing plate can reduce the occupation of the working space in the horizontal direction by the equipment and can provide sufficient operating space for the loading and unloading process, thereby improving the rationality of the equipment use. The guide column can guide the lifting and lowering of the sealing plate to ensure the stability of the sealing plate in use.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A reed ultrasonic cleaning and sealing device, It is characterized in that include: A frame, wherein an ultrasonic cleaning chamber is provided in the frame, wherein a reed frame for supporting a reed barrel is provided in the ultrasonic cleaning chamber, and wherein the reed frame is slidably connected in the ultrasonic cleaning chamber; The sealing assembly comprises a sealing plate which is liftable and arranged at the front side of the ultrasonic cleaning chamber, a guide column which is arranged at the front side of the frame, the sealing plate and the guide column are slidably connected, and a sprocket assembly which is arranged at the top of the frame and drives the sealing plate to lift and lower.

2. The reed ultrasonic cleaning and sealing device according to claim 1, Features: The sprocket assembly includes a sprocket frame arranged on the top of the frame, a driving cylinder is provided on the lower side of the sprocket frame, a driving wheel is provided at the movable end of the driving cylinder, two groups of guide wheels are provided on the sprocket frame, a driving chain is wound between the driving wheel and the two groups of guide wheels, and the driving chain is connected to the sealing plate.

3. The reed ultrasonic cleaning and sealing device according to claim 2, Features: The other end of the driving chain is fixed to the fixed end of the driving cylinder.

4. The reed ultrasonic cleaning and sealing device according to claim 2, Features: The movable end of the driving cylinder is provided with a U-shaped joint, and the driving wheel is rotatably connected to the open end of the U-shaped joint.

5. The reed ultrasonic cleaning and sealing device according to claim 2, Features: A guide frame is provided on the front end surface of the sealing plate, and guide slide blocks are provided at both ends of the guide frame respectively. The guide slide blocks are slidably connected to the guide posts.

6. The reed ultrasonic cleaning and sealing device according to claim 5, Features: The guide frame and the sealing plate are fixed via an I-shaped frame.

7. The reed ultrasonic cleaning and sealing device according to claim 2, Features: A counterweight block is provided on the rear end surface of the frame, and a counterweight line is provided between the counterweight block and the sealing disk.

8. The reed ultrasonic cleaning and sealing device according to claim 7, Features: The sprocket frame is provided with a counterweight guide wheel, and the counterweight line is arranged to bypass the counterweight guide wheel.