Crank forging and extruding tool
By introducing a combination of cleaning structure and motor hydraulic cylinders into the crank forging tooling, the problem of material slag affecting the extrusion effect and inconvenient loading is solved, and efficient cleaning of the tooling and smooth production of crank finished products are achieved.
Patent Information
- Application Number
- CN202420869180.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the existing crank production process, the slag affects the extrusion effect and is inconvenient to load, the raw material is difficult to position, and a large amount of dust is generated during the production process.
A crank forging extrusion tooling is designed, which includes components such as cleaning structures and motor hydraulic cylinders. The vacuum pipe and blower are used to clean the material slag, and the raw material heating and extrusion in the molding groove are achieved through the motor and hydraulic cylinders.
Effectively clean the slag, improve the extrusion effect, simplify the loading and positioning process of raw materials, reduce the generation of dust, and improve production efficiency.
Smart Images

Figure CN222198757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crank production equipment, in particular to a crank forging and extrusion tooling. Background Art
[0002] The crank is a bicycle accessory. A loose crank will often make a clicking sound. When checking the crank problem, first turn the crank to a horizontal position, press down on both sides of the crank with force, then turn the crank 180 degrees, and repeat the same action. If the crank shakes, the crank fixing bolt should be tightened. The crank of a new bicycle should be checked frequently.
[0003] In the existing crank production process, the bar material is first heated to the process temperature, and then the blank is formed into a cylindrical shape, and then the mold is used for one-time molding. After that, the molded product is finished and trimmed, and finally heat treated. It is inconvenient to load the material and it is not convenient to position the raw material on the mold to a suitable position during loading. At the same time, a large amount of dust and slag will be generated during extrusion. Therefore, a crank forging extrusion tooling is proposed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a crank forging extrusion tooling, which has the advantages of cleaning slag and the like, and solves the problem that slag affects the extrusion effect.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crank forging extrusion tool, comprising a workbench, a cleaning structure is provided at the bottom of the workbench, a support column is fixedly installed on the top of the workbench, a mounting plate is fixedly installed on the top of the support column, a hydraulic cylinder is fixedly installed on the top of the mounting plate, a pressure plate is fixedly installed on the bottom of the hydraulic cylinder, two motors are fixedly installed on the top of the workbench, a threaded rod is fixedly connected to the output shaft of the motor, a threaded sleeve is provided on the outer surface of the threaded rod, a mold is fixedly installed between the two threaded sleeves, and a molding groove is opened on the top of the mold.
[0008] The cleaning structure includes a dust suction pipe, a dust suction hood, a hopper, a connecting pipe, a box body, a dust removal box, a blower, an air inlet pipe and a filter plate. The dust suction pipe is fixedly connected to the top of the workbench, a dust suction hood is arranged on the right side of the dust suction pipe, the hopper is fixedly installed on the bottom of the workbench, a connecting pipe is fixedly installed on the top of the hopper, a box body is fixedly installed on the bottom of the hopper, a dust removal box is fixedly installed on the inner bottom wall of the box body, a blower is fixedly installed on the right side of the box body, the air inlet pipe is fixedly connected to the top of the blower, and a filter plate is fixedly installed on the left side of the air inlet pipe.
[0009] Furthermore, a protection box is arranged on the top of the workbench, and an opening is opened on the front side of the protection box.
[0010] Furthermore, the pressing plate is located above the mold, and the molding groove is in contact with the pressing plate.
[0011] Furthermore, baffles are provided on the rear sides of the two threaded rods, and the two threaded rods and the two baffles are rotatably arranged.
[0012] Furthermore, the bottom end of the dust suction pipe penetrates the workbench and extends to the interior of the hopper, and the left end of the air inlet pipe penetrates the hopper and extends to the interior of the hopper.
[0013] Furthermore, the bottom of the connecting pipe is fixedly connected to the top of the dust removal box, and the bottom of the blower is fixedly connected to an air outlet pipe.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0016] 1. The crank forging extrusion tooling is provided with a cleaning structure. When the crank forging is completed, the blower is started, and the blower extracts the air from the hopper. The slag on the workbench enters the dust suction pipe from the dust suction hood, and then the slag falls into the hopper. Then the filter plate blocks the slag, and the slag falls from the connecting pipe to the dust removal box. The air in the hopper is away from the blower from the air outlet pipe at the bottom of the blower, thereby completing the cleaning function of the extrusion tooling.
[0017] 2. The crank forging extrusion tooling sets a motor to heat the metal rod raw material before pressing the crank, and places the raw material inside the mold. Then the hydraulic cylinder is started to move the pressing plate downward to extrude the raw material inside the forming groove. After the extrusion is completed, two motors are started to move the two threaded sleeves on the two threaded rods and move the mold to the front of the workbench to complete the unloading structure of the finished crank. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1This is a front view cross-sectional view of the utility model;
[0019] Figure 2 It is a right side cross-sectional view of the utility model;
[0020] Figure 3 This is a schematic diagram of the cleaning structure of the utility model;
[0021] Figure 4 It is a top view of the utility model.
[0022] In the figure: 1. workbench; 2. cleaning structure; 201. dust suction pipe; 202. dust suction hood; 203. hopper; 204. connecting pipe; 205. box body; 206. dust removal box; 207. blower; 208. air inlet pipe; 209. filter plate; 3. support column; 4. mounting plate; 5. hydraulic cylinder; 6. pressing plate; 7. motor; 8. threaded rod; 9. threaded sleeve; 10. mold; 11. molding groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4In this embodiment, a crank forging extrusion tooling comprises a workbench 1, a cleaning structure 2 is arranged at the bottom of the workbench 1, a support column 3 is fixedly installed on the top of the workbench 1, a mounting plate 4 is fixedly installed on the top of the support column 3, a hydraulic cylinder 5 is fixedly installed on the top of the mounting plate 4, a pressing plate 6 is fixedly installed on the bottom of the hydraulic cylinder 5, two motors 7 are fixedly installed on the top of the workbench 1, a threaded rod 8 is fixedly connected to the output shaft of the motor 7, a threaded sleeve 9 is arranged on the outer surface of the threaded rod 8, a mold 10 is fixedly installed between the two threaded sleeves 9, a molding groove 11 is opened on the top of the mold 10, and the cleaning structure 2 comprises a dust suction pipe 201, a dust suction cover 202, and a hopper 20 3. Connecting pipe 204, box body 205, dust removal box 206, blower 207, air inlet pipe 208 and filter plate 209. The top of the workbench 1 is fixedly connected with the dust suction pipe 201, and a dust suction hood 202 is arranged on the right side of the dust suction pipe 201. A hopper 203 is fixedly installed at the bottom of the workbench 1, a connecting pipe 204 is fixedly installed on the top of the hopper 203, a box body 205 is fixedly installed on the bottom of the hopper 203, a dust removal box 206 is fixedly installed on the inner bottom wall of the box body 205, a blower 207 is fixedly installed on the right side of the box body 205, an air inlet pipe 208 is fixedly connected to the top of the blower 207, and a filter plate 209 is fixedly installed on the left side of the air inlet pipe 208.
[0025] like Figure 1 and Figure 2 As shown, a protection box is arranged on the top of the workbench 1, and an opening is opened on the front side of the protection box. The protection box protects the workers, and the workers perform crank forging at the opening.
[0026] like Figure 1 and Figure 2 As shown, the pressing plate 6 is located above the mold 10 , the molding groove 11 is in contact with the pressing plate 6 , and the hydraulic cylinder 5 moves the pressing plate 6 downward to extrude the raw material inside the molding groove 11 .
[0027] like Figure 2 and Figure 4 As shown, baffles are provided on the rear sides of the two threaded rods 8, and the two threaded rods 8 and the two baffles are all rotatably arranged. The two motors 7 are started to move the two threaded sleeves 9 on the two threaded rods 8, and the mold 10 is moved to the front side of the workbench 1.
[0028] like Figure 1 and Figure 3 As shown, the bottom end of the dust suction pipe 201 passes through the workbench 1 and extends to the interior of the hopper 203, the left end of the air inlet pipe 208 passes through the hopper 203 and extends to the interior of the hopper 203, the blower 207 draws the air out of the hopper 203, and the residue on the workbench 1 enters the dust suction pipe 201 from the dust hood 202, and then falls into the hopper 203.
[0029] like Figure 1 and Figure 3 As shown, the bottom of the connecting pipe 204 is fixedly connected to the top of the dust removal box 206, and the bottom of the blower 207 is fixedly connected with an air outlet pipe. The slag falls from the inside of the connecting pipe 204 to the inside of the dust removal box 206, and the wind entering the hopper 203 moves away from the blower 207 from the air outlet pipe at the bottom of the blower 207.
[0030] When implementing, follow these steps:
[0031] 1) First heat the metal rod raw material and place the raw material inside the mold;
[0032] 2) Then the hydraulic cylinder 5 is started, and the hydraulic cylinder 5 moves the pressing plate 6 downward to extrude the raw material inside the forming groove 11;
[0033] 3) The blower 207 is started again, and the blower 207 draws out the air inside the hopper 203;
[0034] 4) Finally, the slag falls into the hopper 203 , and the slag falls from the connecting pipe 204 into the dust removal box 206 .
[0035] In summary, the crank forging extrusion tooling is provided with a cleaning structure 2. When the crank forging is completed, the blower 207 is started, and the blower 207 extracts the air from the hopper 203. The slag on the workbench 1 enters the dust suction pipe 201 from the dust suction cover 202, and then the slag falls into the hopper 203. Then the filter plate 209 blocks the slag, and the slag falls from the connecting pipe 204 to the dust removal box 206. The air in the hopper 203 is away from the blower 207 from the air outlet pipe at the bottom of the blower 207. The fan 207 completes the cleaning function of the extrusion tooling. The crank forging extrusion tooling, by setting up a motor 7, heats the metal rod raw material before pressing the crank, and places the raw material inside the mold, then starts the hydraulic cylinder 5, the hydraulic cylinder 5 moves the pressing plate 6 downward, and extrude the raw material inside the forming groove 11. After the extrusion is completed, start the two motors 7, move the two threaded sleeves 9 on the two threaded rods 8, and move the mold 10 to the front side of the workbench 1, thereby completing the unloading structure of the finished crank.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crank forging and extrusion tool, comprising a workbench (1), characterized in that: A cleaning structure (2) is provided at the bottom of the workbench (1); a support column (3) is fixedly installed on the top of the workbench (1); a mounting plate (4) is fixedly installed on the top of the support column (3); a hydraulic cylinder (5) is fixedly installed on the top of the mounting plate (4); a pressing plate (6) is fixedly installed on the bottom of the hydraulic cylinder (5); two motors (7) are fixedly installed on the top of the workbench (1); a threaded rod (8) is fixedly connected to the output shaft of the motor (7); a threaded sleeve (9) is provided on the outer surface of the threaded rod (8); a mold (10) is fixedly installed between the two threaded sleeves (9); and a molding groove (11) is provided on the top of the mold (10); The cleaning structure (2) comprises a dust suction pipe (201), a dust suction hood (202), a hopper (203), a connecting pipe (204), a box body (205), a dust removal box (206), a blower (207), an air inlet pipe (208) and a filter plate (209); the top of the workbench (1) is fixedly connected with the dust suction pipe (201); the right side of the dust suction pipe (201) is provided with a dust suction hood (202); the bottom of the workbench (1) is fixedly installed with the hopper (203). 3), a connecting pipe (204) is fixedly installed on the top of the feed hopper (203), a box body (205) is fixedly installed on the bottom of the feed hopper (203), a dust removal box (206) is fixedly installed on the inner bottom wall of the box body (205), a blower (207) is fixedly installed on the right side of the box body (205), an air inlet pipe (208) is fixedly connected to the top of the blower (207), and a filter plate (209) is fixedly installed on the left side of the air inlet pipe (208).
2. A crank forging extrusion tool according to claim 1, characterized in that: A protection box is arranged on the top of the workbench (1), and an opening is provided on the front side of the protection box.
3. The crank forging and extrusion tooling according to claim 1, characterized in that: The pressing plate (6) is located above the mold (10), and the molding groove (11) is in contact with the pressing plate (6).
4. The crank forging and extrusion tooling according to claim 1, characterized in that: The rear sides of the two threaded rods (8) are both provided with baffles, and the two threaded rods (8) and the two baffles are both rotatably arranged.
5. The crank forging and extrusion tooling according to claim 1, characterized in that: The bottom end of the dust suction pipe (201) passes through the workbench (1) and extends to the interior of the hopper (203), and the left end of the air inlet pipe (208) passes through the hopper (203) and extends to the interior of the hopper (203).
6. The crank forging and extrusion tooling according to claim 1, characterized in that: The bottom of the connecting pipe (204) is fixedly connected to the top of the dust removal box (206), and the bottom of the blower (207) is fixedly connected to an air outlet pipe.
