Welding device for electromechanical installation

By introducing adjustment mechanism and support components into the welding device, multi-angle and multi-directional welding gun position adjustment and part rotation are achieved, which solves the problem of difficult and inaccurate manual position adjustment and improves the welding stability and efficiency of electromechanical installation .

CN222199378UActive Publication Date: 2024-12-20CNNC HUACHEN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420994034.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-20
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

During the electromechanical installation process, when the workpiece is large, it is difficult and inaccurate to manually adjust the welding position, resulting in insufficient welding stability.

Method used

A welding device including an adjustment mechanism and a support assembly is designed to realize multi-angle and multi-directional drive motors, rotary motors, servo motors, universal wheels and support legs. Welding gun position adjustment and part rotation reduce manual adjustment requirements.

Benefits of technology

It improves the accuracy and efficiency of welding position adjustment, reduces manpower, and ensures the stability and efficiency of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding device for mechanical and electrical installation, which belongs to the technical field of mechanical and electrical installation welding and comprises a rack, an adjusting mechanism is arranged at the top of the rack, a supporting assembly is fixedly arranged in the middle of the rack, and the welding angle between mechanical and electrical parts is changed, so that the manual labor can be reduced, and the welding efficiency is improved. The position of the welding gun body is changed in a multi-angle and multi-direction mode, different positions of electromechanical parts can be welded conveniently, the welding gun is driven by the servo motor, the electromechanical parts can be driven to rotate so as to be matched with an adjusting mechanism on the upper portion for welding, and universal wheels and supporting legs are matched with one another to facilitate overall movement of the rack; the lighting system provides sufficient brightness during welding, welding is facilitated, and meanwhile the moving stability is guaranteed through the multiple sets of guide rods.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromechanical installation welding, in particular to a welding device used for electromechanical installation. Background Art

[0002] In the process of electromechanical installation, the importance of welding equipment cannot be ignored. Welding equipment is a key tool for connecting various equipment, components and structures. It plays a vital role in ensuring the normal operation and safety of the entire electromechanical system. Through precise welding technology, material waste can be minimized and production costs can be reduced. At the same time, welding equipment can also improve production efficiency, shorten the installation cycle, and bring higher economic benefits to electromechanical installation projects.

[0003] After the existing welding device presses the panels, it only fixes the panels in the vertical direction, so there is still a defect of insufficient stability during the welding process;

[0004] The existing patent (publication number: CN218657441U) is a welding device for electromechanical installation. The welding device for electromechanical installation in this application can better maintain the stability of the plate during the welding process to improve the welding effect and welding efficiency, achieve the effect of adsorbing and collecting the dust generated by welding, and achieve the effect of facilitating the disassembly and replacement of the dust collection box through the snap-on assembly.

[0005] In view of the above problems, existing patents have provided solutions. However, when multiple groups of electromechanical parts are welded and installed together, it is often necessary to manually adjust the welding position. When the workpiece is large, there are problems such as difficulty in adjustment and inaccurate adjustment.

[0006] To this end, a welding device for electromechanical installation is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a welding device for electromechanical installation, which can solve the problem that when multiple groups of electromechanical parts are welded and installed together, the welding position often needs to be manually adjusted. When the workpiece is large, there is a problem that the adjustment is difficult and the adjustment is inaccurate.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for electromechanical installation, comprising a frame, an adjustment mechanism is arranged on the top of the frame, and a support assembly is fixedly arranged in the middle of the frame;

[0009] The adjustment mechanism includes a moving component, a lateral adjustment component, a longitudinal adjustment component and a rotating component. The moving component includes a guide rail, a guide block and a moving platform. The guide rails are fixedly arranged on both sides of the top of the frame. The guide blocks are slidably connected to the guide rails and the number of the guide blocks is two groups. The moving platform is fixedly arranged on the guide blocks. The guide rails, guide blocks and moving platform are all fixedly arranged on both sides of the top of the frame.

[0010] Preferably, the lateral adjustment assembly includes a lateral mounting plate, a lateral drive motor, a rotating screw and a connecting seat, the lateral mounting plate is fixedly arranged on the movable platform, the lateral drive motor is fixedly arranged on one end of the lateral mounting plate, one end of the rotating screw is fixedly arranged on the output end of the lateral drive motor, and the connecting seat is arranged on the rotating screw and is driven to move by the rotating screw.

[0011] Preferably, the longitudinal adjustment assembly includes a longitudinal mounting plate, a longitudinal drive motor and a mounting seat, the longitudinal mounting plate is fixedly arranged at the front end of the connecting seat, the longitudinal drive motor is fixedly arranged at the top of the longitudinal mounting plate, the mounting seat is arranged on a rotating screw and a threaded transmission is formed between the mounting seat and the rotating screw, and the mounting seat is driven to move by the longitudinal drive motor through the rotating screw.

[0012] Preferably, the rotating assembly comprises a rotating motor, a clamping seat and a welding gun body, the rotating motor is fixedly arranged on the back side of the mounting seat, the clamping seat is rotatably arranged on the front side of the mounting seat, and the welding gun body is arranged on the clamping seat.

[0013] Preferably, the support assembly includes a support frame, a servo motor, a rotating shaft and a support table, the support frame is fixedly arranged between the two ends of the frame, the servo motor is fixedly arranged at the bottom of the support frame, one end of the rotating shaft is fixedly arranged at the output end of the servo motor, and the support table is fixedly arranged at the other end of the rotating shaft and is located on the surface of the support frame.

[0014] Preferably, universal wheels are fixedly provided at the bottom of the frame, and the universal wheels all have a self-locking function and are provided in four groups. Support legs are provided at the bottom of the frame, and the support legs have a telescopic adjustment function.

[0015] Preferably, guide rods are provided between the upper and lower ends of the longitudinal mounting plate, and the guide rods are provided in two groups.

[0016] Preferably, a lighting system is fixedly provided on one side of the mounting seat, and the lighting system is powered by external power.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. This application sets up an adjustment mechanism, installs multiple groups of electromechanical parts under the adjustment mechanism, moves on the guide rail through the guide block, changes the position of the upper movable platform, and then provides power drive through the transverse drive motor and the longitudinal drive motor, drives the connecting seat and the mounting seat to move by rotating the screw, changes the position of the welding gun body, and then drives the welding gun body to rotate through the clamping seat by the rotating motor, thereby changing the welding angle between the electromechanical parts, thereby reducing manual labor, and changing the position of the welding gun body at multiple angles and directions, making it convenient to weld at different positions of the electromechanical parts.

[0019] 2. This application sets up a support assembly, which is driven by a servo motor to drive the electromechanical parts to rotate, so that it can cooperate with the upper adjustment mechanism for welding. The universal wheels and the support legs cooperate with each other to facilitate the movement of the entire frame. The lighting system provides sufficient brightness during welding, which facilitates welding. At the same time, multiple sets of guide rods ensure the stability of movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 This is a structural view of the support assembly of the utility model;

[0023] Figure 3 This is a partial structural view of the adjustment mechanism of the utility model;

[0024] Figure 4 This is a partial structural view of the rotating assembly of the utility model;

[0025] Figure 5 This is a partial structural view of the universal wheel and support legs of the utility model.

[0026] Description of reference numerals:

[0027] 1. Frame; 2. Adjustment mechanism; 201. Moving assembly; 202. Lateral adjustment assembly; 203. Longitudinal adjustment assembly; 204. Rotating assembly; 2011. Guide rail; 2012. Guide block; 2013. Moving table; 2021. Horizontal mounting plate; 2022. Horizontal drive motor; 2023. Rotating screw; 2024. Connecting seat; 2031. Longitudinal mounting plate; 2032. Longitudinal drive motor; 2033. Mounting seat; 2041. Rotating motor; 2042. Clamping seat; 2043. Welding gun body; 3. Support assembly; 301. Support frame; 302. Servo motor; 303. Rotating shaft; 304. Support table; 4. Universal wheel; 5. Support leg; 6. Guide rod; 7. Lighting system. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A welding device for electromechanical installation comprises a frame 1, an adjusting mechanism 2 is arranged on the top of the frame 1, and a supporting assembly 3 is fixedly arranged in the middle of the frame 1;

[0031] The adjustment mechanism 2 includes a moving component 201, a lateral adjustment component 202, a longitudinal adjustment component 203 and a rotating component 204. The moving component 201 includes a guide rail 2011, a guide block 2012 and a moving platform 2013. The guide rail 2011 is fixedly arranged on both sides of the top of the frame 1. The guide blocks 2012 are slidably connected to the guide rail 2011 and the number of the guide blocks 2012 is two groups. The moving platform 2013 is fixedly arranged on the guide blocks 2012. The guide rail 2011, the guide block 2012 and the moving platform 2013 are all fixedly arranged on both sides of the top of the frame 1.

[0032] Specifically, Figure 3 As shown, the lateral adjustment component 202 includes a lateral mounting plate 2021, a lateral driving motor 2022, a rotating screw 2023 and a connecting seat 2024. The lateral mounting plate 2021 is fixedly arranged on the moving platform 2013, the lateral driving motor 2022 is fixedly arranged at one end of the lateral mounting plate 2021, one end of the rotating screw 2023 is fixedly arranged at the output end of the lateral driving motor 2022, and the connecting seat 2024 is arranged on the rotating screw 2023 and is driven to move by the rotating screw 2023.

[0033] Specifically, Figure 3 As shown, the longitudinal adjustment component 203 includes a longitudinal mounting plate 2031, a longitudinal drive motor 2032 and a mounting seat 2033. The longitudinal mounting plate 2031 is fixedly arranged at the front end of the connecting seat 2024, the longitudinal drive motor 2032 is fixedly arranged at the top of the longitudinal mounting plate 2031, and the mounting seat 2033 is arranged on the rotating screw 2023 and is driven to move by the longitudinal drive motor 2032.

[0034] Specifically, Figure 4 As shown, the rotating assembly 204 includes a rotating motor 2041, a clamping seat 2042 and a welding gun body 2043. The rotating motor 2041 is fixedly arranged on the back side of the mounting seat 2033, the clamping seat 2042 is arranged on the front side of the mounting seat 2033 and is driven to rotate by the rotating motor 2041, and the welding gun body 2043 is arranged on the clamping seat 2042.

[0035] By setting the adjustment mechanism 2 including the moving component 201, the lateral adjustment component 202, the longitudinal adjustment component 203 and the rotating component 204, when performing electromechanical installation welding, multiple groups of electromechanical parts are installed below the adjustment mechanism 2, and moved on the guide rail 2011 through the guide block 2012 to change the position of the upper moving platform 2013, and then the lateral drive motor 2022 and the longitudinal drive motor 2032 provide power drive, and the connecting seat 2024 and the mounting seat 2033 are driven to move by rotating the screw 2023 to change the position of the welding gun body 2043. The rotating motor 2041 and the clamping seat 2042 are connected by a rotating shaft, and the welding gun body 2043 is fixedly installed on the clamping seat 2042. Therefore, the welding gun body 2043 can be driven to rotate by the rotating motor 2041, so as to change the welding angle between the electromechanical parts, thereby reducing manual labor, and changing the position of the welding gun body 2043 from multiple angles and directions, so as to facilitate welding of different positions of the electromechanical parts.

[0036] Specifically, Figure 2 As shown, the support assembly 3 includes a support frame 301, a servo motor 302, a rotating shaft 303 and a support platform 304. The support frame 301 is fixedly arranged between the two ends of the frame 1, the servo motor 302 is fixedly arranged at the bottom of the support frame 301, one end of the rotating shaft 303 is fixedly arranged at the output end of the servo motor 302, and the support platform 304 is fixedly arranged at the other end of the rotating shaft 303 and is located on the surface of the support frame 301.

[0037] Specifically, Figure 1 As shown, universal wheels 4 are fixedly arranged on the top of the frame 1, and the universal wheels 4 all have a self-locking function and are in four groups. Support legs 5 are arranged on the bottom of the frame 1, and the support legs 5 have a telescopic adjustment function.

[0038] Specifically, Figure 1 As shown, guide rods 6 are arranged between the two ends of the longitudinal mounting plate 2031, and the number of the guide rods 6 is two groups.

[0039] Specifically, Figure 1 As shown, a lighting system 7 is fixedly provided on one side of the mounting base 2033, and the lighting system 7 is powered by an external source.

[0040] By setting up the support assembly 3, after the electromechanical parts are placed on the support table 304, they are driven by the servo motor 302 to drive the electromechanical parts to rotate, so that they can cooperate with the adjustment mechanism 2 above for welding. The universal wheels 4 and the support legs 5 cooperate with each other to facilitate the overall movement of the frame 1. The lighting system 7 provides sufficient brightness during welding to facilitate welding. At the same time, multiple sets of guide rods 6 ensure the stability of movement.

[0041] By adopting the above technical solution, the problem that when multiple groups of electromechanical parts are welded and installed together, it is often necessary to manually adjust the welding position, and when the workpiece is large, there are problems such as difficulty in adjustment and inaccurate adjustment.

[0042] Working principle: When the present application is in use, after placing the electromechanical parts on the support table 304, the guide block 2012 is moved on the guide rail 2011 to change the position of the upper movable table 2013, and then the horizontal drive motor 2022 and the longitudinal drive motor 2032 are used to provide power drive, and the connecting seat 2024 and the mounting seat 2033 are driven to move by rotating the screw 2023 to change the position of the welding gun body 2043, and then the rotating motor 2041 drives the welding gun body 2043 to rotate through the clamping seat 2042, thereby changing the welding angle between the electromechanical parts. The servo motor 302 is driven to drive the electromechanical parts to rotate, so that it can cooperate with the upper adjustment mechanism 2 for welding, and the universal wheel 4 and the support leg 5 cooperate with each other to facilitate the overall movement of the frame 1.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A welding device for electromechanical installation, comprising a frame (1), characterized in that: An adjustment mechanism (2) is arranged on the top of the frame (1), and a support assembly (3) is fixedly arranged in the middle of the frame (1); The adjustment mechanism (2) comprises a moving assembly (201), a transverse adjustment assembly (202), a longitudinal adjustment assembly (203) and a rotating assembly (204); the moving assembly (201) comprises a guide rail (2011), a guide block (2012) and a moving platform (2013); the guide rail (2011) is fixedly arranged on both sides of the top of the frame (1); the guide blocks (2012) are slidably connected to the guide rail (2011) and the number of the guide blocks (2012) is two groups; the moving platform (2013) is fixedly arranged on the guide blocks (2012); the guide rail (2011), the guide block (2012) and the moving platform (2013) are all fixedly arranged on both sides of the top of the frame (1).

2. A welding device for electromechanical installation according to claim 1, characterized in that: The transverse adjustment component (202) comprises a transverse mounting plate (2021), a transverse driving motor (2022), a rotating screw rod (2023) and a connecting seat (2024); the transverse mounting plate (2021) is fixedly arranged on the moving platform (2013); the transverse driving motor (2022) is fixedly arranged on one end of the transverse mounting plate (2021); one end of the rotating screw rod (2023) is fixedly arranged on the output end of the transverse driving motor (2022); and the connecting seat (2024) is arranged on the rotating screw rod (2023) and is driven to move by the rotating screw rod (2023).

3. A welding device for electromechanical installation according to claim 2, characterized in that: The longitudinal adjustment component (203) comprises a longitudinal mounting plate (2031), a longitudinal drive motor (2032) and a mounting seat (2033); the longitudinal mounting plate (2031) is fixedly arranged at the front end of the connecting seat (2024); the longitudinal drive motor (2032) is fixedly arranged at the top of the longitudinal mounting plate (2031); and the mounting seat (2033) is arranged on the rotating screw (2023) and is driven to move by the longitudinal drive motor (2032).

4. A welding device for electromechanical installation according to claim 3, characterized in that: The rotating assembly (204) comprises a rotating motor (2041), a clamping seat (2042) and a welding gun body (2043); the rotating motor (2041) is fixedly arranged on the back side of the mounting seat (2033); the clamping seat (2042) is arranged on the front side of the mounting seat (2033) and is driven to rotate by the rotating motor (2041); and the welding gun body (2043) is arranged on the clamping seat (2042).

5. A welding device for electromechanical installation according to claim 1, characterized in that: The support assembly (3) comprises a support frame (301), a servo motor (302), a rotating shaft (303) and a support platform (304); the support frame (301) is fixedly arranged between the two ends of the frame (1); the servo motor (302) is fixedly arranged at the bottom of the support frame (301); one end of the rotating shaft (303) is fixedly arranged at the output end of the servo motor (302); and the support platform (304) is fixedly arranged at the other end of the rotating shaft (303) and is located on the surface of the support frame (301).

6. A welding device for electromechanical installation according to claim 1, characterized in that: Universal wheels (4) are fixedly arranged on the top of the frame (1), and the universal wheels (4) all have a self-locking function and are in four groups. Support legs (5) are arranged on the bottom of the frame (1), and the support legs (5) have a telescopic adjustment function.

7. A welding device for electromechanical installation according to claim 3, characterized in that: Guide rods (6) are arranged between the two ends of the longitudinal mounting plate (2031), and the guide rods (6) are provided in two groups.

8. A welding device for electromechanical installation according to claim 3, characterized in that: A lighting system (7) is fixedly arranged on one side of the mounting seat (2033), and the lighting system (7) is powered by an external source.