Automatic demolding device for quartz crucible

Through the rubber ball and barrel design of the automatic mold release device, the adhesion and fragility problems during mold release of the quartz crucible are solved, and more uniform mold release and crucible integrity are achieved.

CN222201047UActive Publication Date: 2024-12-20JIANGSU FUGAO MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420856632.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-20
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing quartz crucibles require manual tapping of the mold when demolding, which causes adhesion problems. The small contact between the clamping tongs causes the crucible to be fragile and difficult to maintain integrity.

Method used

An automatic mold release device of quartz crucible is designed, using rubber balls, swing rods, forward and reverse motors and barrels, and stable removal of the crucible is achieved by uniformly hitting the outer wall of the mold and the adapted barrels.

Benefits of technology

The probability of adhesion between the crucible and the mold is reduced, the mold release process is simplified, the risk of fragmentation of the crucible when taken out, and the integrity of the crucible is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic demoulding device for a quartz crucible, which relates to the technical field of demoulding of quartz crucibles and comprises a jacketed kettle, a mould is arranged in the jacketed kettle, a crucible is movably embedded in the mould, rubber balls are arranged on two sides of the jacketed kettle, the bottom ends of the rubber balls are fixedly connected with oscillating bars, and the oscillating bars are fixedly connected with the lower ends of the rubber balls. The bottom of the jacketed pot is provided with a bottom frame, one side of the bottom frame is provided with a positive and negative rotation motor, the middle of the bottom frame is fixedly connected with a side frame, the bottom of the side frame is provided with a sliding block, the top end of the sliding block is fixedly connected with a support, and one end of the support is fixedly connected with a clamping cylinder. By arranging a series of structures, the probability that the quartz crucible is adhered to the mold in the mold is reduced, so that the difficulty of taking the crucible out of the mold is reduced, meanwhile, the probability that the quartz crucible is crushed when being taken out is reduced, and the integrity of the quartz crucible when being taken out is more favorably kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz crucible demoulding, in particular to an automatic demoulding device for a quartz crucible. Background Art

[0002] A quartz crucible is a vessel made of quartz sand as the main material. It has the advantages of high purity, strong temperature resistance, and stable quality. It is used more and more widely. During production, the quartz crucible needs to be placed in a graphite mold for molding, so it needs to be demolded after molding.

[0003] However, when the existing quartz crucible is taken out of the mold, it is usually necessary to manually knock the outer wall of the rotating mold for multiple times. Since the strength of each manual knock is different, the force on the mold is not uniform, so that the quartz crucible in the mold is still adhered to the mold, which makes it difficult to take out the crucible. In addition, when the crucible is taken out of the mold, it is usually manually clamped with a special crucible clamping pliers to clamp the upper mouth of the quartz crucible and drag the crucible out of the mold. Since the contact area between the pliers and the upper mouth of the crucible is small, the force during dragging is concentrated on the smaller position of the upper mouth of the quartz crucible, so that the crucible is easily crushed during dragging, which is not conducive to maintaining the integrity of the quartz crucible when it is taken out. Utility Model Content

[0004] The utility model aims to provide a quartz crucible automatic demoulding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic demolding device for a quartz crucible, comprising a sleeve pot, a mold is arranged inside the sleeve pot, a crucible is movably embedded inside the mold, rubber balls are arranged on both sides of the sleeve pot, a rocker arm is fixedly connected to the bottom end of the rubber ball, a rotary shaft is movably connected to the bottom end of the rocker arm, a base frame is arranged at the bottom of the sleeve pot, a forward and reverse motor is arranged on one side of the base frame, a side frame is fixedly connected to the middle part of the base frame, a slider is arranged at the bottom of the side frame, a bracket is fixedly connected to the top of the slider, a cartridge is fixedly connected to one end of the bracket, and an electric push rod is fixedly installed on the top of the side frame.

[0006] Preferably, a rotating motor is fixedly mounted on the bottom end of the pot sleeve, the bottom end of the mold is snap-connected with the output end of the rotating motor, and the mold is movably connected to the pot sleeve via the rotating motor.

[0007] Preferably, the tops of both side walls of the pot sleeve are fixedly connected with clamping plates, the rotary shaft is movably connected to the clamping plates, and the rubber ball is movably connected to the pot sleeve via a rocker rod and the clamping plates.

[0008] Preferably, both side walls of the top of the pot sleeve are fixedly connected with clamping shafts, and both clamping shafts are movably connected to the top of the base frame through the clamping shafts, and the pot sleeve is movably connected to the base frame through the clamping shafts.

[0009] Preferably, a first gear is sleeved on one end of one of the clamping shafts, a second gear is meshed on the outer wall of the first gear, and the output end of the forward and reverse motor is connected with the second gear.

[0010] Preferably, a sleeve box is installed on one side of the base frame, the forward and reverse motor is installed on the front side of the sleeve box, and the first gear and the second gear are both located in the sleeve box.

[0011] Preferably, the output end of the electric push rod is engaged with an end of the bracket away from the cartridge, the slider is slidably connected to the side frame through the bracket, and the cartridge is movably connected to the crucible through the electric push rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The automatic demoulding device for quartz crucible uses a rubber ball, a swing rod, a rotating shaft, a forward and reverse motor, a pot sleeve and a bottom frame, so that the mold can swing left and right on the bottom frame driven by the forward and reverse motor while rotating, so that the swing rod drives the rubber ball to knock the outer wall of the mold with the same force, so that the outer wall of the mold is more evenly stressed, reducing the probability of the quartz crucible in the mold sticking to the mold, thereby reducing the difficulty of taking the crucible out of the mold.

[0014] 2. The automatic demoulding device for quartz crucible, through the cartridge, bracket, side frame and slider, allows the quartz crucible to be taken out from the mold by extending the cartridge whose outer diameter matches the inner diameter of the crucible into the crucible, so that the outer wall of the cartridge is in close contact with the inner wall of the crucible, and then the crucible is pulled out from the mold, so that the force-bearing surface of the quartz crucible is larger when it is taken out from the mold, reducing the probability of the quartz crucible being crushed when it is taken out, and being more conducive to maintaining the integrity of the quartz crucible when it is taken out. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the rubber ball and the swing rod structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the first gear and the second gear of the utility model;

[0018] Figure 4 This is a schematic diagram of the support and cartridge structure of the utility model.

[0019] In the figure: 1. crucible; 2. mold; 3. pot sleeve; 4. rubber ball; 5. rocker; 6. clamping plate; 7. clamping cylinder; 8. bracket; 9. side frame; 10. electric push rod; 11. slider; 12. base frame; 13. forward and reverse motor; 14. sleeve box; 15. rotating shaft; 16. first gear; 17. second gear; 18. rotating motor; 19. clamping shaft. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] like Figures 1 to 4 As shown, the automatic demoulding device for quartz crucible in this embodiment includes a sleeve pot 3, a mold 2 is provided inside the sleeve pot 3, a crucible 1 is movably embedded inside the mold 2, rubber balls 4 are provided on both sides of the sleeve pot 3, a rocker 5 is fixedly connected to the bottom end of the rubber ball 4, a rotary shaft 15 is movably connected to the bottom end of the rocker 5, a bottom frame 12 is provided at the bottom of the sleeve pot 3, a forward and reverse motor 13 is provided on one side of the bottom frame 12, a side frame 9 is fixedly connected to the middle of the bottom frame 12, a slider 11 is provided at the bottom of the side frame 9, a bracket 8 is fixedly connected to the top of the slider 11, a cartridge 7 is fixedly connected to one end of the bracket 8, and an electric push rod 10 is fixedly installed on the top of the side frame 9.

[0024] Specifically, the height of the pot sleeve 3 is half of the height of the mold 2, so that the rubber ball 4 on the top of the pot sleeve 3 can touch the top of the outer wall of the mold 2, thereby realizing the rubber ball 4 knocking on the outer wall of the mold 2. The mold 2 is a mold 2 for making a quartz crucible 1, and is made of graphite. It is hard and resistant to high temperature and can withstand the knocking of the rubber ball 4. The rubber ball 4 is a solid structure and is not easily deformed after frequent knocking, making the rubber ball 4 more durable. The function of the swing rod 5 is to increase the swing amplitude of the rubber ball 4, so that the rubber ball 4 can knock on the outer wall of the mold 2 with the force generated by the swing rod 5. The function of the rotating shaft 15 is to enable the swing rod 5 to swing with the left and right swing of the pot sleeve 3 on the bottom frame 12, so that the swing rod 5 has a certain swing amplitude, so that the rubber ball 4 at the top of the swing rod 5 also swings left and right due to inertia, thereby realizing the knocking on the outer wall of the mold 2. The bottom frame 12 is " The cam 12 is provided with a plurality of movable members 14, 16 and 17 for supporting the mould 2. The movable members 14 are provided with a plurality of movable members 16 for supporting the mould 2. The movable members 14 are provided with a plurality of movable members 17 for supporting the mould 2. The movable members 14 are provided with a plurality of movable members 17 for supporting the mould 2. The movable members 14 are provided with a plurality of movable members 17 for supporting the mould 2.

[0025] Furthermore, a rotating motor 18 is fixedly installed at the bottom end of the pot sleeve 3, and the bottom end of the mold 2 is engaged with the output end of the rotating motor 18. The mold 2 is movably connected to the pot sleeve 3 through the rotating motor 18. The rotating motor 18 can drive the mold 2 to rotate in the pot sleeve 3, so that the rubber ball 4 can knock on different positions of the same horizontal height of the outer wall of the mold 2, which is more conducive to the separation of the crucible 1 and the mold 2, thereby reducing the difficulty of taking the crucible 1 out of the mold 2.

[0026] Furthermore, the tops of both side walls of the pot sleeve 3 are fixedly connected with a clamping plate 6, the rotating shaft 15 is movably connected to the clamping plate 6, and the rubber ball 4 is movably connected to the pot sleeve 3 through the rocker 5 and the clamping plate 6. The function of the clamping plate 6 is to support the rotating shaft 15, so that the rotating shaft 15 can drive the rocker 5 to swing on the side wall of the pot sleeve 3, thereby realizing the rubber ball 4 knocking on the pot sleeve 3.

[0027] Furthermore, both side walls of the top of the pot sleeve 3 are fixedly connected with clamping shafts 19, and the two clamping shafts 19 are movably connected to the top of the base frame 12. The pot sleeve 3 is movably connected to the base frame 12 through the clamping shafts 19. The clamping shafts 19 can enable the pot sleeve 3 to swing left and right on the top of the base frame 12, and at the same time, the pot sleeve 3 can flip the mold 2 to a horizontal position, which is convenient for the subsequent removal of the crucible 1.

[0028] Furthermore, one end of one of the clamping shafts 19 is sleeved with a first gear 16, and the outer wall of the first gear 16 is meshed with a second gear 17, and the output end of the forward and reverse motor 13 is connected with the second gear 17 through the meshing of the first gear 16 and the second gear 17 to enable the clamping shaft 19 to drive the pot sleeve 3 to swing left and right, so that the pot sleeve 3 is more controllable when swinging.

[0029] Furthermore, a sleeve 14 is installed on one side of the base frame 12, and the forward and reverse motor 13 is installed on the front side of the sleeve 14. The first gear 16 and the second gear 17 are both located in the sleeve 14. The sleeve 14 can cover the first gear 16 and the second gear 17 to ensure that the gear teeth of the first gear 16 and the second gear 17 can mesh smoothly.

[0030] Furthermore, the output end of the electric push rod 10 is engaged with the end of the bracket 8 away from the cartridge 7, the slider 11 is slidably connected to the side frame 9 through the bracket 8, and the cartridge 7 is movably connected to the crucible 1 through the electric push rod 10. The slider 11 can slide along the side frame 9 under the push of the bracket 8, thereby driving the cartridge 7 to move toward the position of the crucible 1, thereby achieving close contact with the crucible 1.

[0031] The method of using the present embodiment is as follows: before using the automatic demoulding device for the quartz crucible 1, the present device needs to be connected to an external power supply first, and then the forward and reverse motor 13 is started. At this time, the motor will drive the second gear 17 to rotate forward, so that the second gear 17 meshes with the first gear 16 to rotate forward, and drives the clamping shaft 19 on the first gear 16 to rotate forward on the bottom frame 12, and then the motor is controlled to reverse, so that the clamping shaft 19 rotates in the opposite direction. At this time, the pot sleeve 3 will swing left and right on the bottom frame 12, driving the rotating shaft 15 to rotate on the clamping plate 6, prompting the swing rod 5 to swing left and right on the top of the pot sleeve 3, and driving the rubber ball 4 to swing on the outer wall of the mold 2. When the rubber ball 4 swings to a position that fits the outer wall of the mold 2, it will knock on the outer wall of the mold 2, and then the rotating motor 18 is started to drive the mold 2 to rotate in the pot sleeve 3. The position where the rubber ball 4 strikes changes, so that the outer wall of the mold 2 is evenly subjected to the force of the strike. At this time, the quartz crucible 1 in the mold 2 will be separated from the mold 2. Then the forward and reverse motors 13 can be controlled to drive the sleeve pot 3 to rotate to a horizontal position, so that the openings of the mold 2 and the crucible 1 face the direction of the side frame 9. Then the electric push rod 10 is started, so that the electric push rod 10 pushes the bracket 8 to slide on the side frame 9 through the slider 11, and drives the cartridge 7 to move toward the opening of the quartz crucible 1 in the mold 2. When the cartridge 7 extends into the interior of the mold 2, the inner wall of the quartz crucible 1 will be tightly attached to the outer wall of the cartridge 7. Then the electric push rod 10 can be controlled to retract, so that the bracket 8 slides back. At this time, since the quartz crucible 1 is separated from the mold 2, when the cartridge 7 is pulled out of the mold 2, the quartz crucible 1 will also be pulled out of the mold 2 with the cartridge 7.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A quartz crucible automatic demoulding device, comprising a casing (3), characterized in that: A mold (2) is provided inside the pot sleeve (3), a crucible (1) is movably embedded inside the mold (2), rubber balls (4) are provided on both sides of the pot sleeve (3), the bottom end of the rubber ball (4) is fixedly connected to a swing rod (5), the bottom end of the swing rod (5) is movably connected to a rotary shaft (15), a bottom frame (12) is provided at the bottom of the pot sleeve (3), a forward and reverse motor (13) is provided on one side of the bottom frame (12), a side frame (9) is fixedly connected to the middle of the bottom frame (12), a slider (11) is provided at the bottom of the side frame (9), the top end of the slider (11) is fixedly connected to a bracket (8), one end of the bracket (8) is fixedly connected to a cartridge (7), and an electric push rod (10) is fixedly installed on the top of the side frame (9).

2. The automatic demoulding device for a quartz crucible according to claim 1, characterized in that: A rotating motor (18) is fixedly mounted on the bottom end of the pot sleeve (3), the bottom end of the mold (2) is snap-connected to the output end of the rotating motor (18), and the mold (2) is movably connected to the pot sleeve (3) via the rotating motor (18).

3. The automatic demoulding device for a quartz crucible according to claim 1, characterized in that: The tops of both side walls of the pot sleeve (3) are fixedly connected with clamping plates (6), the rotary shaft (15) is movably connected to the clamping plates (6), and the rubber ball (4) is movably connected to the pot sleeve (3) via a swing rod (5) and the clamping plates (6).

4. The automatic demoulding device for a quartz crucible according to claim 1, characterized in that: Both side walls of the top of the pot sleeve (3) are fixedly connected with clamping shafts (19), and both clamping shafts (19) are movably connected to the top of the bottom frame (12). The pot sleeve (3) is movably connected to the bottom frame (12) via the clamping shafts (19).

5. The automatic demoulding device for a quartz crucible according to claim 4, characterized in that: One end of one of the clamping shafts (19) is sleeved with a first gear (16), an outer wall of the first gear (16) is meshed with a second gear (17), and an output end of the forward and reverse motor (13) is connected through the second gear (17).

6. The automatic demoulding device for a quartz crucible according to claim 5, characterized in that: A sleeve box (14) is installed on one side of the base frame (12), the forward and reverse motor (13) is installed on the front side of the sleeve box (14), and the first gear (16) and the second gear (17) are both located inside the sleeve box (14).

7. The automatic demoulding device for a quartz crucible according to claim 1, characterized in that: The output end of the electric push rod (10) is snap-connected with the end of the bracket (8) away from the cartridge (7), the slider (11) is slidably connected with the side frame (9) through the bracket (8), and the cartridge (7) is movably connected with the crucible (1) through the electric push rod (10).