Efficient and stable kneading machine

The dual-motor independent reduction drive and peripheral four-discharging mechanism address discharge blockage and paddle speed inflexibility in kneading machines, ensuring efficient mixing and rapid discharge.

CN222201194UActive Publication Date: 2024-12-20KANGDATE (QINGDAO) CHEM PROD CO LTD
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Patent Information

Application Number
CN202420675932.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2024-12-20
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

Existing kneading machines face issues with discharge blockage due to central bottom discharge structures and fixed differential ratios between paddles, leading to inefficient material discharge and mixing.

Method used

A dual-motor independent reduction drive mechanism and a bottom-mounted peripheral four-discharging mechanism are implemented, allowing flexible differential rotation of paddles and quick material discharge through four outlets, respectively.

Benefits of technology

The solution ensures efficient and stable material mixing by enabling flexible paddle speed control and rapid discharge, reducing blockage and enhancing overall performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222201194U_ABST
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Abstract

The utility model relates to the technical field of stirring equipment, and discloses an efficient and stable kneading machine which comprises a machine body, two stirring paddles are arranged in the machine body in a side-by-side tangent differential mode, and two installation frames are fixedly connected to the lower portion of the side wall of one side of the machine body in a front-back symmetrical mode. And double-motor independent speed reduction driving mechanisms are fixedly mounted at the tops of the two mounting frames. The double-motor independent speed reduction driving mechanism is arranged, namely, the two mounting frames are arranged on one side of the kneading machine body, the motor speed reduction driving mechanisms are fixedly mounted at the tops of the two mounting frames respectively, and the speed reduction driving shafts of the motor speed reduction driving mechanisms are fixedly connected with the blades in the kneading machine body respectively. The two motor speed reduction driving mechanisms are controlled by the same motor controller, differential driving of the two paddles can be flexibly carried out, and the two paddles can rotate at different differential ratios.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring equipment, in particular to a highly efficient and stable kneading machine. Background Art

[0002] Kneading machine is an ideal equipment for kneading, mixing, vulcanizing and polymerizing high viscosity and elastic plastic materials. Kneading machine can be used to produce silicone rubber, sealant, hot melt adhesive, food glue base, pharmaceutical preparations, etc. Kneading machine is a special mixing and stirring equipment. The most commonly used is to use two paddles, arranged in a side-by-side tangent differential speed type, that is, one stirring paddle has a fast speed and the other has a slow speed, so as to generate shear force. Different paddle speeds enable the mixed materials to be sheared quickly, so that the materials can be mixed evenly.

[0003] The utility model with prior art publication number CN220389972U relates to a kneading machine with a pressing plate. A pressing plate is movably arranged under the cylinder cover. When stirring, the material is stirred in two circular cavities which are interconnected and formed by a lower arc surface and an upper arc surface. The material is squeezed in a confined space and will not flip up excessively, thereby greatly improving the stirring effect and efficiency.

[0004] However, the above device still has the following problems when in use: when the existing kneading machine is in use, most of them adopt a central bottom discharge structure design, and often adopt a single discharge port structure design, which is very easy to cause discharge blockage. At the same time, the material that is fully stirred at the periphery of the kneading machine cannot be discharged quickly. In addition, most of the existing kneading machines use a single motor reduction mechanism to drive one blade to actively rotate, and then drive the other blade to rotate passively through a belt drive equipped with the single motor reduction mechanism. The transmission ratio of the belt drive is fixed, and the differential ratio of the two blades is fixed, and the two blades cannot be flexibly driven to rotate at differential speeds. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies of the prior art, the utility model provides an efficient and stable kneading machine, which is provided with a bottom-mounted peripheral four-discharging mechanism and a dual-motor independent reduction drive mechanism, thereby solving the problems raised by the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient and stable kneading machine, comprising a machine body, wherein two stirring paddles are arranged side by side in a tangential differential type in the machine body, two mounting frames are fixedly connected to the lower side wall of one side of the machine body in a front-to-back symmetrical shape, and a dual-motor independent reduction drive mechanism is fixedly installed on the top of the two mounting frames, and the dual-motor independent reduction drive mechanism includes a driving motor fixedly installed on one side of the mounting frame and a reducer fixedly installed on the other side of the mounting frame, and the reduction drive shaft on the other side of the reducer is fixedly connected to the stirring paddle on the corresponding side, and the other side of the driving motor The driving shaft is fixedly connected to the power input end of one side of the reducer, the same motor controller is fixedly installed on one side of the two driving motors, and a control line is fixedly connected to the control end at the bottom of the motor controller. A dual-motor independent reduction drive mechanism is arranged as a whole, that is, two mounting frames are arranged on one side of the kneading machine body, and a motor reduction drive mechanism is fixedly installed on the top of each of the two mounting frames, and its reduction drive shafts are each fixedly connected to a paddle in the kneading machine body for rotation. The two motor reduction drive mechanisms are controlled by the same motor controller, and can flexibly perform differential drive of the two paddles, and the two paddles can rotate with different differential ratios.

[0009] As a further solution of the utility model: a necking-type air guide hood is fixedly connected to the bottom opening of the main body of the machine, a discharge hole is respectively opened in the middle of the inner bottom wall of the necking-type air guide hood, and a discharge joint is fixedly connected to the outer side wall of the bottom of the necking-type air guide hood and located at the four discharge holes, and a bottom-mounted peripheral four-discharge mechanism is arranged as a whole, that is, a necking-type air guide hood is fixedly installed at the bottom opening of the kneading machine body, a discharge hole is respectively opened in the middle of the inner side wall of the air guide hood, and discharge joints are arranged at the bottom of the outer side wall of the air guide hood corresponding to the four discharge holes, which can be cooperated with the installation of a discharge valve to carry out discharge control work, and discharge blockage is not easy to occur, and at the same time, the material that is fully stirred at the periphery of the kneading machine can be quickly discharged.

[0010] As a further solution of the utility model: two installation grooves are provided on one side of the inner side wall of the main body of the machine in a front-to-back symmetrical shape, a sealed bearing is fixedly installed in the installation groove, and the inner rotating end of the sealed bearing is fixedly sleeved with a reduction drive shaft on its corresponding side, and the stirring paddle includes a blade arranged in the main body of the machine and fixedly connected to the reduction drive shaft, and the other side of the blade has a rotating end rotatably installed with a rotating shaft seat, and the other side fixed ends of the two rotating shaft seats are fixedly installed on the inner side wall of the main body of the machine, and the two blades are designed to be rotatable.

[0011] As a further solution of the utility model: a hinge is fixedly installed on both sides of the top opening of the main body of the machine, and a cover plate is fixedly connected to the rotating end of the hinge. A handle is fixedly connected to the middle part of the two opposing ends of the top walls of the two cover plates, and the cover plate can be rotated by pulling the handle to close or open the top opening of the main body of the machine. A support frame is fixedly connected to each of the four corners of the outer side wall of the bottom of the tapered air guide cover, and the bottom walls of the two support frames on the same side are fixedly connected to the same base, and the two bases can be used to stably support the overall kneading machine.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, a bottom-mounted peripheral four-discharging mechanism is provided, that is, a shrinking-mouthed air guide cover is fixedly installed at the bottom opening of the kneading machine body, and a discharging hole is opened in the middle of the four sides of the inner wall of the air guide cover, and a discharging joint is provided at the bottom of the outer wall of the air guide cover corresponding to the four discharging holes, which can be matched with the installation of a discharging valve to control the discharging, and the discharging blockage is not easy to occur. At the same time, the material that is fully stirred at the periphery of the kneading machine can be quickly discharged.

[0014] 2. In the utility model, a dual-motor independent reduction drive mechanism is provided, that is, two mounting frames are provided on one side of the kneading machine body, and a motor reduction drive mechanism is fixedly installed on the top of each of the two mounting frames, and its reduction drive shaft is fixedly connected to a paddle in the kneading machine body for rotation. The two motor reduction drive mechanisms are controlled by the same motor controller, and the two paddles can be flexibly differentially driven, and the two paddles can rotate with different differential ratios. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the kneading machine body and stirring mechanism of the utility model;

[0017] Figure 3 This is a three-dimensional diagram of the stirring mechanism of the utility model;

[0018] Figure 4 It is a three-dimensional diagram of the kneading machine body and the bottom discharge structure of the utility model.

[0019] In the figure: 1. Machine body; 2. Shrink-type air guide cover; 3. Agitator paddle; 4. Mounting frame; 5. Dual-motor independent reduction drive mechanism; 6. Mounting slot; 7. Sealed bearing; 8. Discharge hole; 9. Discharge joint; 10. Support frame; 11. Base; 12. Hinge; 13. Cover plate; 14. Handle; 31. Rotating shaft seat; 32. Paddle; 51. Reducer; 52. Drive motor; 53. Reduction drive shaft; 54. Motor controller; 55. Control line. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 4 In the embodiment of the utility model, an efficient and stable kneading machine includes a machine body 1, in which two stirring paddles 3 are arranged in a side-by-side tangential differential type, and two mounting frames 4 are fixedly connected to the lower side wall of one side of the machine body 1 in a front-to-back symmetrical shape, and a dual-motor independent reduction drive mechanism 5 is fixedly installed on the top of the two mounting frames 4. The dual-motor independent reduction drive mechanism 5 includes a driving motor 52 fixedly installed on one side of the mounting frame 4 and a reducer 51 fixedly installed on the other side of the mounting frame 4, and a reduction drive shaft 53 on the other side of the reducer 51 is fixedly connected to the stirring paddle 3 on the corresponding side, and a driving shaft on the other side of the driving motor 52 is fixedly connected to a reduction drive shaft 53. The power input end of the kneading machine 51 is fixedly provided at one side of the two driving motors 52 with the same motor controller 54, and the control end at the bottom of the motor controller 54 is fixedly connected with a control line 55. The whole is provided with a dual-motor independent reduction drive mechanism 5, that is, two mounting frames 4 are provided on one side of the kneading machine body, and a motor reduction drive mechanism is fixedly installed on the top of each of the two mounting frames 4, and its reduction drive shaft 53 is fixedly connected with a paddle 32 in the kneading machine body for rotation. The two motor reduction drive mechanisms are controlled by the same motor controller 54, and the two paddles 32 can be flexibly differentially driven, and the two paddles 32 can rotate with different differential ratios.

[0022] A constricted flow guide hood 2 is fixedly connected to the bottom opening of the machine body 1, and a discharge hole 8 is opened in the middle of the inner bottom wall of the constricted flow guide hood 2. A discharge joint 9 is fixedly connected to the outer side wall of the bottom of the constricted flow guide hood 2 and located at the four discharge holes 8. The whole is provided with a bottom-mounted peripheral four-discharge mechanism, that is, a constricted flow guide hood 2 is fixedly installed at the bottom opening of the kneading machine body, and a discharge hole 8 is opened in the middle of the inner side wall of the flow guide hood, and discharge joints 9 are provided at the bottom of the outer side wall of the flow guide hood corresponding to the four discharge holes 8. The discharge valve can be installed in conjunction with it to control the discharge, and the discharge blockage is not easy to occur. At the same time, the material that is fully stirred at the periphery of the kneading machine can be quickly discharged.

[0023] Two mounting grooves 6 are provided on one side of the inner wall of the machine body 1 in a front-to-back symmetrical shape, a sealed bearing 7 is fixedly installed in the mounting groove 6, and a reduction drive shaft 53 on the corresponding side is fixedly sleeved on the inner rotating end of the sealed bearing 7. The stirring paddle 3 includes a blade 32 arranged in the machine body 1 and fixedly connected to the reduction drive shaft 53, and a rotating end of a rotating shaft seat 31 is rotatably installed on the other side of the blade 32, and the fixed ends of the other sides of the two rotating shaft seats 31 are fixedly installed on the inner wall of the machine body 1, and the two blades 32 are rotatable.

[0024] A hinge 12 is fixedly installed on both sides of the top opening of the machine body 1, and a cover plate 13 is fixedly connected to the rotating end of the hinge 12. A handle 14 is fixedly connected to the middle part of the opposite end of the top wall of the two cover plates 13. The handle 14 can be pulled to rotate the cover plate 13 to achieve the closing or opening of the top opening of the machine body 1. A support frame 10 is fixedly connected to each of the four corners of the outer side wall of the bottom of the shrink-mouth air guide cover 2. The bottom walls of the two support frames 10 on the same side are fixedly connected to the same base 11, and the two bases 11 can be used to stably support the overall kneading machine.

[0025] The working principle of the utility model is as follows: a dual-motor independent reduction drive mechanism 5 is integrally arranged, that is, two mounting frames 4 are arranged on one side of the kneading machine body, and a motor reduction drive mechanism is fixedly installed on the top of each of the two mounting frames 4, and its reduction drive shaft 53 is fixedly connected to a paddle 32 in the kneading machine body for rotation, and the two motor reduction drive mechanisms are controlled by the same motor controller 54, and can flexibly perform differential drive of the two paddles 32, and the two paddles 32 can rotate with different differential ratios, thereby performing efficient and stable material kneading work; in addition, a bottom-mounted peripheral four-discharging mechanism is integrally arranged, that is, a shrinking-mouthed air guide hood 2 is fixedly installed at the bottom opening of the kneading machine body, and a discharging hole 8 is respectively opened in the middle of the four sides of the inner side wall of the air guide hood, and a discharging joint 9 is provided at the bottom of the outer side wall of the air guide hood corresponding to the four discharging holes 8, which can be cooperated with the installation of a discharging valve to perform discharging control work, and discharging blockage is not easy to occur, and at the same time, the material that is fully stirred at the periphery of the kneading machine can be quickly discharged.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An efficient and stable kneading machine, comprising a machine body (1); Features: Two stirring paddles (3) are arranged side by side in a tangential differential speed type in the machine body (1); two mounting frames (4) are fixedly connected to the lower side wall of one side of the machine body (1) in a front-to-back symmetrical manner; dual-motor independent speed reduction drive mechanisms (5) are fixedly installed on the tops of the two mounting frames (4); The dual-motor independent speed reduction drive mechanism (5) comprises a drive motor (52) fixedly mounted on one side of the mounting frame (4) and a speed reducer (51) fixedly mounted on the other side of the mounting frame (4), wherein the speed reduction drive shaft (53) on the other side of the speed reducer (51) is fixedly connected to the stirring paddle (3) on the corresponding side thereof; A constricted air guide cover (2) is fixedly connected to the bottom opening of the machine body (1), a discharge hole (8) is respectively opened in the middle of the four sides of the inner bottom wall of the constricted air guide cover (2), and a discharge joint (9) is fixedly connected to the outer bottom wall of the constricted air guide cover (2) at each of the four discharge holes (8).

2. An efficient and stable kneading machine according to claim 1, characterized in that: Two installation grooves (6) are provided on one side of the inner wall of the machine body (1) in a front-to-back symmetrical manner. A sealed bearing (7) is fixedly installed in the installation groove (6). The inner rotating end of the sealed bearing (7) is fixedly sleeved with a reduction drive shaft (53) on the corresponding side.

3. The efficient and stable kneading machine according to claim 1, characterized in that: The driving shaft on the other side of the driving motor (52) is fixedly connected to the power input end on one side of the reducer (51).

4. The efficient and stable kneading machine according to claim 1, characterized in that: The same motor controller (54) is fixedly mounted on one side of the two driving motors (52), and a control line (55) is fixedly connected to a control terminal at the bottom of the motor controller (54).

5. The efficient and stable kneading machine according to claim 1, characterized in that: The stirring paddle (3) comprises a paddle (32) arranged in the machine body (1) and fixedly connected to a reduction drive shaft (53); the other side of the paddle (32) is rotatably mounted with a rotating end of a rotating shaft seat (31); and the other side fixed ends of the two rotating shaft seats (31) are fixedly mounted on the inner wall of the machine body (1).

6. The efficient and stable kneading machine according to claim 1, characterized in that: A hinge (12) is fixedly installed on each side of the top opening of the machine body (1), the rotating end of the hinge (12) is fixedly connected to a cover plate (13), and a handle (14) is fixedly connected to the middle of the top walls of the two cover plates (13) facing each other.

7. The efficient and stable kneading machine according to claim 1, characterized in that: A support frame (10) is fixedly connected to each of the four corners of the bottom outer side wall of the shrink-mouth type air deflector (2), and the bottom walls of two support frames (10) on the same side are fixedly connected to the same base (11).