Short circuit port insulating sleeve device for electrolytic aluminum

By designing a short-circuit insulating casing device including through insulating rods, annular insulating gaskets and stainless steel casings in the production of electrolytic aluminum, the problems of short-circuit explosion and operation are solved, and the high insulation and safety of short-circuit intersections are achieved Production.

CN222205481UActive Publication Date: 2024-12-20GUANGYUAN ZHONGFU HIGH PRECISION ALUMINUM CO LTD
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Patent Information

Application Number
CN202420224685.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-20
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

In the production process of electrolytic aluminum, short-circuit explosion is one of the main reasons for accidents and production suspension. The traditional fixed method has problems such as cumbersome operation, high manpower and material resources consumption, and high risks.

Method used

A short-circuit insulated casing device for electrolytic aluminum is designed. By penetrating the insulating rod, annular insulating gasket and stainless steel casing assembly, a double-insulating structure is formed, instead of traditional steel bolts, ensuring the highly insulated state of the short-circuit busbar, and Antimagnetic materials and high-strength elastic bolts are used to improve the stability and safety of the device.

Benefits of technology

It effectively prevents short-circuit explosions, optimizes operating procedures, reduces labor and risks, and improves the safety and efficiency of electrolytic aluminum production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a short circuit port insulating sleeve device for electrolytic aluminum, which comprises two groups of short circuit port insulating plates, and each group of insulating sleeve assembly comprises a penetrating insulating rod, a tightening bolt, a stainless steel sleeve, a stainless steel sleeve connecting sheet and a central fixing hole; the penetrating insulating rod penetrates through the short-circuit port insulating plate and the short-circuit port bus and fixes the short-circuit port bus without displacement; the stainless steel sleeves are sleeved on the penetrating insulating rod, and the two stainless steel sleeves are connected through the stainless steel sleeve connecting sheet; a central fixing hole is formed in the central position of the stainless steel sleeve connecting sheet; and a tightening bolt penetrates through the central fixing hole to fix the stainless steel sleeve and the stainless steel sleeve connecting sheet on the short circuit port insulating plate. According to the utility model, the short-circuit port buses are effectively fixed without displacement through the penetrating insulating rod, so that the high insulation state between the short-circuit port buses is ensured, the phenomenon of short-circuit port explosion caused by failure of the insulating plate or the insulating rod is avoided, and the stable and efficient production of the electrolytic bath is facilitated.
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Description

Technical Field

[0001] The utility model relates to a short-circuit insulating sleeve device for electrolytic aluminum, belonging to the technical field of improved insulating devices for electrolytic aluminum production. Background Art

[0002] At present, large-scale aluminum electrolytic cells at home and abroad all use a series power supply connection method, and short-circuit explosion is one of the main causes of a series of accidents in the electrolytic aluminum industry. If a short-circuit accident occurs at the short-circuit of an online aluminum electrolytic cell, it will cause a short-circuit explosion, and in severe cases, a series of power outages will occur. If it is not handled in time, it will seriously threaten the safety of the electrolytic cell series, causing the entire production series to stop production and unable to start quickly, causing extremely serious economic losses to the company.

[0003] In the electrolytic aluminum production process, the protection of the insulation state of the short-circuit junction is an extremely important safety protection work. Each start-up and shutdown operation must be performed in the short-circuit junction area. The traditional fixing method is to fix the short-circuit junction with steel bolts through four holes. The disassembly process requires more manpower and material resources, and the disassembly process is cumbersome and time-consuming, and there are greater risks and hidden dangers at critical times. Utility Model Content

[0004] The technical problem to be solved by the utility model is: in view of the shortcomings of the existing situation, a short-circuit insulating sleeve device for electrolytic aluminum is provided to improve the insulation effect of the short-circuit, optimize the operation process, ensure the safety of personnel during the disassembly process, achieve safe production, be beneficial to electrolytic production management, and improve work efficiency.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A short-circuit insulating sleeve device for electrolytic aluminum comprises a short-circuit insulating plate, wherein the short-circuit insulating plate is provided with two groups of insulating sleeve assemblies arranged up and down, and each group of insulating sleeve assemblies comprises two through-insulating rods, a tension bolt, two stainless steel sleeves, a stainless steel sleeve connecting piece and a central fixing hole; the through-insulating rods penetrate the short-circuit insulating plate and the short-circuit busbar to fix the short-circuit busbar without displacement; the two stainless steel sleeves are respectively sleeved on the two through-insulating rods, and the two stainless steel sleeves are connected by the stainless steel sleeve connecting piece; the central fixing hole is provided at the central position of the stainless steel sleeve connecting piece, and the tension bolt passes through the central fixing hole to fix the two stainless steel sleeves and the stainless steel sleeve connecting piece on the short-circuit insulating plate to prevent the short-circuit insulating plate from displacement or falling.

[0007] An annular insulating gasket is arranged between the stainless steel bushing and the short-circuit insulating plate to prevent the stainless steel from contacting the busbar.

[0008] The through-insulating rod, the annular insulating gasket and the short-circuit insulating plate form a double insulating structure, which ensures that the short-circuit busbars are in a highly insulating state and will not cause a short-circuit explosion due to failure of the insulating plate or the insulating rod.

[0009] After the stainless steel sleeve is sleeved on the through-insulating rod, the tightening bolts are tightened to fix the insulating device at the entire short-circuit position to form a short-circuit insulating sleeve device.

[0010] The stainless steel sleeve and the stainless steel sleeve connecting piece are made of anti-magnetic stainless steel material and are an integrated structure to prevent being affected by magnetic force in a high magnetic field environment.

[0011] The innovations of this utility model are as follows:

[0012] 1. The utility model effectively fixes the short-circuit busbar without displacement by penetrating the insulating rod. The penetrating insulating rod, the annular insulating gasket and the short-circuit insulating plate form a double insulation structure to ensure that the short-circuit busbars are highly insulated and will not cause short-circuit explosion due to failure of the insulating plate or the insulating rod.

[0013] 2. The two groups of insulating sleeve components of the utility model are arranged up and down, and four penetrating insulating rods are passed through from one side of the short-circuit and out from the other side, so as to fix the short-circuit busbar without displacement, effectively replacing the traditional steel bar bolts and ensuring a high degree of insulation.

[0014] 3. The tensioning bolt in the utility model is a tensioning device on the connecting plate between a pair of stainless steel sleeves. After the stainless steel sleeve is sleeved on the penetrating insulating rod, the tensioning bolt is tightened to fix the entire device at the short-circuit position to prevent displacement and falling of the insulating plate, and can effectively adjust the tightness of the insulating device.

[0015] 4. The stainless steel sleeve and the stainless steel sleeve connecting piece in the utility model are made of anti-magnetic stainless steel material and are an integrated structure to prevent being affected by magnetic force in a high magnetic field environment.

[0016] 5. The utility model replaces steel bar bolts with insulating rods and replaces traditional bolts with stainless steel casings, so that the short-circuit busbars are highly insulated from each other, which greatly reduces the labor and operation process during the disassembly process. The process is very simple and the effect is better.

[0017] 6. In the actual production of electrolytic aluminum, under the condition of ensuring absolute insulation, the utility model fixes the short-circuit busbar without displacement, and replaces the traditional steel bar screws with penetrating insulating rods to prevent the steel bar screws from conducting electricity after the insulating plate fails for a long time, thereby causing the short-circuit to be uninsulated and explode, which is beneficial to the stable and efficient production of the electrolytic cell.

[0018] 7. The tightening bolts in the utility model adopt 10.9 grade high-strength bolts and are lubricated regularly to prevent rusting over a long period of time and prevent them from being unusable in emergency use.

[0019] The positive and beneficial effects of the utility model are as follows:

[0020] 1. Ensure the high insulation state of the short-circuit junction to prevent the short-circuit junction from exploding due to poor insulation.

[0021] 2. The operation process during trough starting and stopping has been optimized, making the operation simple and safe.

[0022] 3. Reduced the workload of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0024] Figure 1 It is a structural front view of the utility model;

[0025] Figure 2 for Figure 1 A top view of

[0026] Figure 3 for Figure 1 Schematic diagram of the structure of the integrated stainless steel casing and connecting piece.

[0027] In the figure: 1--through insulating rod, 2--tightening bolt, 3-stainless steel casing, 4--stainless steel casing connecting piece, 5--short-circuit insulating plate, 6--center fixing hole. DETAILED DESCRIPTION

[0028] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments:

[0029] Example: See Figure 1 to Figure 3A short-circuit insulating sleeve device for electrolytic aluminum comprises a short-circuit insulating plate 5, on which two groups of insulating sleeve assemblies are arranged in an upper and lower arrangement, and each group of insulating sleeve assemblies comprises two through-insulating rods 1, a tensioning bolt 2, two stainless steel sleeves 3, a stainless steel sleeve connecting piece 4 and a central fixing hole 6; the through-insulating rod 1 passes through the short-circuit insulating plate 5 and the short-circuit busbar to fix the short-circuit busbar without displacement; two stainless steel sleeves 3 are respectively sleeved on the two through-insulating rods 1, and the two stainless steel sleeves 3 are connected by a stainless steel sleeve connecting piece 4; a central fixing hole 6 is arranged at the center position of the stainless steel sleeve connecting piece 4, and the tensioning bolt 2 passes through the central fixing hole 6 to fix the two stainless steel sleeves 3 and the stainless steel sleeve connecting piece 4 on the short-circuit insulating plate 5 to prevent the short-circuit insulating plate 5 from displacement or falling.

[0030] An annular insulating gasket is arranged between the stainless steel bushing 3 and the short-circuit insulating plate 5 to prevent the stainless steel from contacting the busbar.

[0031] The through-insulating rod 1, the annular insulating gasket and the short-circuit insulating plate 5 form a double insulating structure, which ensures that the short-circuit busbars are in a highly insulating state and will not cause a short-circuit explosion due to failure of the insulating plate or the insulating rod.

[0032] After the stainless steel sleeve 3 is sleeved on the through-insulating rod 1, the tightening bolt 2 is tightened to fix the insulating device at the entire short-circuit position to form a short-circuit insulating sleeve device.

[0033] The stainless steel sleeve 3 and the stainless steel sleeve connecting piece 4 are made of anti-magnetic stainless steel material and are an integrated structure to prevent being affected by magnetic force in a high magnetic field environment.

[0034] The utility model effectively fixes the short-circuit busbar to prevent displacement by penetrating the insulating rod 1. The penetrating insulating rod 1, the annular insulating gasket and the short-circuit insulating plate 5 form a double insulation structure to ensure that the short-circuit busbars are in a highly insulated state and short-circuit explosion will not occur due to failure of the insulating plate or the insulating rod.

[0035] The two groups of insulating sleeve components of the utility model are arranged up and down, and four penetrating insulating rods are passed through one side of the short-circuit and out of the other side, so as to fix the busbar of the short-circuit without displacement, effectively replacing the traditional steel bar bolts and ensuring a high insulation state.

[0036] The tension bolt 2 in the utility model is a tensioning device on the connecting plate between a pair of stainless steel sleeves. After the stainless steel sleeve is sleeved on the penetrating insulating rod, the tension bolt is tightened to fix the entire device at the short-circuit position to prevent displacement and falling of the insulating plate, and the tightness of the insulating device can be effectively adjusted.

[0037] The stainless steel sleeve 3 and the stainless steel sleeve connecting piece 4 in the utility model are made of anti-magnetic stainless steel material and are an integrated structure to prevent being affected by magnetic force in a high magnetic field environment.

[0038] The utility model replaces the steel bar bolts by penetrating the insulating rod 1 and replaces the traditional bolts with the stainless steel casing, so that the short-circuit busbars are in a highly insulated state with each other, which greatly reduces the labor and operation process during the disassembly process, the process is very simple and the effect is better.

[0039] In the actual production of electrolytic aluminum, under the condition of ensuring absolute insulation, the utility model fixes the short-circuit busbar without displacement, and replaces the traditional steel bar screws with the through-insulating rod 1, so as to prevent the steel bar screws from conducting electricity after the insulating plate fails for a long time, thereby causing the short-circuit to be uninsulated and explode, which is beneficial to the stable and efficient production of the electrolytic cell.

[0040] The tightening bolt 2 in the utility model adopts a 10.9-grade high-strength bolt and is lubricated regularly to prevent rust from occurring over a long period of time and preventing the bolt from being unusable in emergency use.

[0041] The utility model ensures a high insulation state of the short-circuit junction, prevents the short-circuit junction from exploding due to poor insulation, optimizes the operation flow in the process of starting and stopping the trench, is simple and safe to operate, and reduces the workload of personnel.

[0042] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A short-circuit insulating sleeve device for electrolytic aluminum, comprising a short-circuit insulating plate (5), Features: Two groups of insulating sleeve assemblies are arranged on the short-circuit insulating plate (5) and arranged in an upper and lower manner. Each group of insulating sleeve assemblies comprises two through-insulating rods (1), a tension bolt (2), two stainless steel sleeves (3), a stainless steel sleeve connecting piece (4) and a central fixing hole (6). The through-insulating rod (1) passes through the short-circuit insulating plate (5) and the short-circuit busbar. The two stainless steel sleeves (3) are respectively sleeved on the two through-insulating rods (1). The two stainless steel sleeves (3) are connected via the stainless steel sleeve connecting piece (4). The central fixing hole (6) is provided at the central position of the stainless steel sleeve connecting piece (4). The tension bolt (2) passes through the central fixing hole (6) to fix the two stainless steel sleeves (3) and the stainless steel sleeve connecting piece (4) on the short-circuit insulating plate (5).

2. The short-circuit insulating bushing device for electrolytic aluminum according to claim 1, Features: An annular insulating gasket is provided between the stainless steel bushing (3) and the short-circuit insulating plate (5).

3. The short-circuit insulating bushing device for electrolytic aluminum according to claim 2, Features: The through-insulating rod (1), the annular insulating gasket and the short-circuit insulating plate (5) form a double insulating structure.

4. The short-circuit insulating bushing device for electrolytic aluminum according to claim 1, Features: The stainless steel sleeve (3) is sleeved onto the through-insulating rod (1), and the tightening bolt (2) is tightened.

5. The short-circuit insulating bushing device for electrolytic aluminum according to claim 1, Features: The stainless steel sleeve (3) and the stainless steel sleeve connecting piece (4) are an integrated structure and are made of anti-magnetic stainless steel material.