Carding device for spinning processing

By heating the water flow in the carding roller of the carding device for spinning processing, the problem of the rough fiber yarn is easily broken during carding, and the softening and efficient combing of the yarn fibers are achieved, thereby avoiding the phenomenon of yarn burning.

CN222205611UActive Publication Date: 2024-12-20LINQU COUNTY FIRST COTTON TEXTILE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420943207.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing carding device for spinning processing can easily cause fiber breakage when carding the thick fiber yarn, especially the twine fibers are difficult to card due to their high stiffness.

Method used

A carding device for spinning processing is designed to soften the yarn fibers by heating it by injecting flowing hot water into the carding roller, and the risk of breakage of the yarn during the carding process is reduced by heating it by hot water, and ensure that The heating temperature does not cause the yarn to burn.

Benefits of technology

It effectively avoids breakage of yarn fibers during the carding process, improves the efficiency and quality of yarns, and ensures that the yarn is not damaged at high temperatures.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222205611U_ABST
    Figure CN222205611U_ABST
Patent Text Reader

Abstract

The utility model discloses a carding device for spinning processing, and relates to the technical field of spinning. The carding device for spinning processing comprises a working frame, a yarn containing column is arranged at the upper end of the working frame, a carding assembly and a winding assembly are fixedly installed on the upper surface of the working frame, the carding assembly comprises installation plates fixedly installed on the two sides of the working frame, and three lead screws are rotationally connected between the two installation plates; the surface of the lead screw is rotationally connected with a carding roller, a U-shaped hole groove is formed in the carding roller, flowing hot water is introduced into the carding roller, the carding roller can be continuously heated, yarn is heated when yarn fibers are carded through the carding roller, the fibers are softened, and therefore the yarn fibers can be uniformly carded. Yarn fibers are not prone to breakage in the carding process, the yarn carding effect is improved, heating is conducted through hot water, the highest temperature of the carding roller is limited, yarn cannot be damaged, and the phenomenon that the yarn is burnt is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to a carding device for spinning processing. Background Art

[0002] The bell is an important part of a bicycle, which provides reliable protection for the personal safety of cyclists and pedestrians. Spinning is originally a very ancient activity. Since prehistoric times, humans have known how to spin some shorter fibers into long yarns and then weave them into cloth. There is an existing patent for a combing device for spinning processing, patent publication number CN 211394790 U, including a processing panel, a supporting leg is provided at the bottom of the processing panel, a spinning discharge column is provided at one end of the processing panel, a first support frame is installed on one side of the processing panel through screws, a first rotating roller is movably installed on one side of the first supporting frame, one end of the first rotating roller passes through the first supporting frame, and a first motor is installed through a flange. By setting up the yarn combing mechanism, on the one hand, the guide slide rail and the transmission screw can be used to realize the left and right movement of the combing rotating roller in the horizontal direction. While the combing rotating roller moves left and right, the spinning can be combed back and forth at a uniform speed. On the other hand, the yarn can be flattened by the first rotating roller, which helps to comb the yarn more smoothly during the subsequent combing operation. The yarn combing efficiency is high and the yarn can be combed quickly.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: when combing is performed by means of a combing rotating roller, since the yarn fibers themselves have a certain rigidity, during the combing process, some yarn fibers with a higher modulus, such as hemp fibers, are difficult to comb due to their coarse fibers and greater rigidity, and the fibers are easily damaged and broken. However, heating the fibers can effectively increase their flexibility, thereby facilitating the combing of the yarns. Therefore, we propose a combing device for spinning processing to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a combing device for spinning processing, which solves the problem that dry yarn fibers are easily broken during combing.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a carding device for spinning processing, comprising a working frame, the upper end of the working frame is provided with a yarn placement column, the working frame is provided with a rotating roller, and the upper surface of the working frame is fixedly installed with a carding component and a winding component;

[0006] The combing assembly includes mounting plates fixedly mounted on both sides of the working frame, three lead screws are rotatably connected between the two mounting plates, a combing roller is rotatably connected to the surface of the lead screw, a U-shaped hole groove is provided inside the combing roller, a connecting plate is fixedly mounted on the upper end of the combing roller, a water supply pipe and a return water pipe are fixedly mounted on the upper surface of the connecting plate, the water supply pipe and the return water pipe are respectively connected to the two ends of the U-shaped hole groove through a hose, a water tank is fixedly mounted on the lower end of the working frame, an electric heating rod is provided on the inner wall of the water tank, a water pump is fixedly mounted on the surface of the water tank, the output end of the water pump is connected to one end of the water supply pipe, and one end of the return water pipe is connected to the water tank, a guide roller is also fixedly mounted between the two mounting plates, and the lower end of the combing roller is sleeved on the roller body of the guide roller and is slidably connected to the guide roller.

[0007] Preferably, mounting frames are fixedly installed on both sides of the working frame by bolts, the rotating roller is rotatably connected between the two mounting frames, and a first motor is fixedly installed on the surface of one of the mounting frames, and the output end of the first motor is fixedly connected to one end of the rotating roller.

[0008] Preferably, the winding assembly includes a second motor fixedly mounted on the upper end of the working frame, the upper surface of the working frame is rotatably connected with a winding claw, the lower end of the winding claw and the output shaft of the second motor are both fixedly mounted with a pulley, and a belt is wound around the pulley.

[0009] Preferably, an auxiliary rod is fixedly mounted on the upper end of the working frame, an anti-slip rod is inserted into the upper end of the auxiliary rod, and a return spring is arranged between the anti-slip rod and the auxiliary rod.

[0010] Preferably, four supporting legs are fixedly mounted on the lower end of the working frame, and a connecting rod is provided between two adjacent supporting legs.

[0011] Preferably, a water injection pipe and a pressure relief pipe are fixedly installed on the front of the water tank, a drainage pipe is provided at the lower end of the water tank, and the ends of the water injection pipe and the drainage pipe are both threadedly connected with sealing covers.

[0012] Preferably, a third motor is fixedly mounted on the front side of the mounting plate, and an output end of the third motor is fixedly connected to one end of the lead screw.

[0013] Beneficial Effects

[0014] The utility model provides a carding device for spinning processing. Compared with the prior art, it has the following

[0015] Beneficial effects:

[0016] The combing device for spinning processing can continuously heat the combing roller by passing flowing hot water into the combing roller. The yarn is heated when the yarn fibers are combed by the combing roller to soften the fibers, making the yarn fibers less likely to break during the combing process, thereby improving the yarn combing effect. Moreover, the maximum temperature of the combing roller is limited by heating with hot water, so the yarn will not be damaged or scorched. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the front cross-section structure of the carding roller of the utility model;

[0020] Figure 4 This is a schematic diagram of the front cross-section structure of the water tank of the utility model;

[0021] Figure 5 It is a schematic diagram of the front section structure of the auxiliary rod of the utility model.

[0022] In the figure: 1. working frame; 2. yarn placing column; 3. rotating roller; 4. combing assembly; 401. mounting plate; 402. lead screw; 403. combing roller; 404. U-shaped hole groove; 405. connecting plate; 406. water supply pipe; 407. return pipe; 408. water tank; 409. electric heating rod; 410. water pump; 411. third motor; 412. guide roller; 5. winding assembly; 501. second motor; 502. winding claw; 503. pulley; 504. belt; 6. mounting frame; 7. first motor; 8. auxiliary rod; 9. anti-slip rod; 10. reset spring; 11. supporting leg; 12. connecting rod; 13. water injection pipe; 14. pressure relief pipe; 15. drainage pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5The utility model provides a technical solution: a carding device for spinning processing, comprising a working frame 1, a yarn placing column 2 is arranged at the upper end of the working frame 1, a rotating roller 3 is arranged on the working frame 1, and a carding component 4 and a winding component 5 are fixedly installed on the upper surface of the working frame 1;

[0025] The combing assembly 4 includes mounting plates 401 fixedly mounted on both sides of the working frame 1, three lead screws 402 are rotatably connected between the two mounting plates 401, a combing roller 403 is rotatably connected to the surface of the lead screw 402, a U-shaped hole groove 404 is provided inside the combing roller 403, a connecting plate 405 is fixedly mounted on the upper end of the combing roller 403, a water supply pipe 406 and a water return pipe 407 are fixedly mounted on the upper surface of the connecting plate 405, and the water supply pipe 406 and the water return pipe 407 are respectively connected to the two ends of the U-shaped hole groove 404 through a hose, and the working frame 1 is fixedly mounted with a water tank 408 at the lower end thereof, and an electric heating rod 409 is arranged on the inner wall of the water tank 408, and the water in the water tank 408 can be heated by the electric heating rod 409, and a water pump 410 is fixedly mounted on the surface of the water tank 408, and the output end of the water pump 410 is connected with one end of the water delivery pipe 406, and one end of the return pipe 407 is connected with the water tank 408, and a guide roller 412 is fixedly mounted between the two mounting plates 401, and the lower end of the combing roller 403 is sleeved on the roller body of the guide roller 412 and is slidably connected with the guide roller 412.

[0026] By passing flowing hot water into the combing roller 403, the combing roller 403 can be continuously heated. When the yarn fibers are combed by the combing roller 403, the yarn is heated to soften the fibers, making the yarn fibers less likely to break during the combing process, thereby improving the yarn combing effect. Moreover, by heating with hot water, the maximum temperature of the combing roller 403 is limited, and the yarn will not be damaged or scorched.

[0027] See also Figure 1 , Figure 2 , mounting frames 6 are fixedly installed on both sides of the working frame 1 by bolts, the rotating roller 3 is rotatably connected between the two mounting frames 6, and a first motor 7 is fixedly installed on the surface of one mounting frame 6, and the output end of the first motor 7 is fixedly connected to one end of the rotating roller 3. The first motor 7 is used to drive the rotating roller 3 to rotate, and the yarn on the yarn bobbin on the yarn placing column 2 is transported to the combing component 4.

[0028] See also Figure 1The winding assembly 5 includes a second motor 501 fixedly mounted on the upper end of the working frame 1, and a winding claw 502 is rotatably connected to the upper surface of the working frame 1. A pulley 503 is fixedly mounted on the lower end of the winding claw 502 and the output shaft of the second motor 501. A belt 504 is wound around the pulley 503, and the belt 504 is cross-wound around the pulley 503. The second motor 501 drives the winding claw 502 to rotate through the belt 504, thereby winding the yarn.

[0029] See also Figure 1 , Figure 5 An auxiliary rod 8 is fixedly installed on the upper end of the working frame 1, and an anti-slip rod 9 is inserted into the upper end of the auxiliary rod 8. A reset spring 10 is arranged between the anti-slip rod 9 and the auxiliary rod 8. The anti-slip rod 9 is used to limit the wire bobbin inserted on the winding claw 502 to prevent it from detaching from the winding claw 502 during rotation.

[0030] See also Figure 1 , Figure 2 Four supporting legs 11 are fixedly installed at the lower end of the working frame 1, and a connecting rod 12 is arranged between two adjacent supporting legs 11. The supporting legs 11 are used to support the working frame 1, and the connecting rod 12 plays a role of mutual support for each supporting leg 11.

[0031] See also Figure 1 , Figure 2 and Figure 4 A water injection pipe 13 and a pressure relief pipe 14 are fixedly installed on the front of the water tank 408, and a drainage pipe 15 is arranged at the lower end of the water tank 408. The ends of the water injection pipe 13 and the drainage pipe 15 are threadedly connected with sealing covers. The water injection pipe 13 is used to add water to the water tank 408, and the drainage pipe 15 can be used to discharge the sewage in the water tank 408. The pressure relief pipe 14 can discharge the pressure of the water in the water tank 408 that is increased due to heating.

[0032] See also Figure 1 , Figure 2 A third motor 411 is fixedly installed on the front side of the mounting plate 401. The output end of the third motor 411 is fixedly connected to one end of the lead screw 402. The third motor 411 is a reciprocating motor. The third motor 411 provides power to the lead screw 402, so that the lead screw 402 drives the combing roller 403 to swing left and right, thereby combing the yarn.

[0033] During operation, the yarn tube to be combed is inserted on the yarn placement column 2, and the yarn is sequentially pulled through the rotating roller 3, the three sets of combing rollers 403, and finally wound on the blank yarn tube on the winding claw 502 (this action is manually operated), and clean water is injected into the water tank 408 through the water injection pipe 13, and the water in the water tank 408 is heated by the electric heating rod 409 (this is a preparatory work, which is performed before combing), and the first motor 7, the second motor 501, and the third motor 411 are started. And the water pump 410 rotates the rotating roller 3, the screw 402 and the winding claw 502, thereby pulling the yarn. The water pump 410 transports the heated water to the U-shaped hole groove 404 in the combing roller 403 through the water pipe 406, and finally flows back to the water tank 408 through the return pipe 407. The hot water is used to heat the combing roller 403, so that the yarn is heated during the combing process of the three groups of combing rollers 403, so as to soften the fibers on the yarn and avoid breakage.

[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A carding device for spinning processing, comprising a working frame (1), characterized in that: A yarn placement column (2) is provided at the upper end of the working frame (1), a rotating roller (3) is provided on the working frame (1), and a combing assembly (4) and a winding assembly (5) are fixedly mounted on the upper surface of the working frame (1); The combing assembly (4) comprises mounting plates (401) fixedly mounted on both sides of the working frame (1); three screws (402) are rotatably connected between the two mounting plates (401); a combing roller (403) is rotatably connected to the surface of the screw (402); a U-shaped hole groove (404) is provided inside the combing roller (403); a connecting plate (405) is fixedly mounted on the upper end of the combing roller (403); a water supply pipe (406) and a water return pipe (407) are fixedly mounted on the upper surface of the connecting plate (405); the water supply pipe (406) and the water return pipe (407) are respectively connected to the U-shaped hole groove (404) through a hose. The two ends of the working frame (404) are connected, a water tank (408) is fixedly installed at the lower end of the working frame (1), an electric heating rod (409) is arranged on the inner wall of the water tank (408), a water pump (410) is fixedly installed on the surface of the water tank (408), the output end of the water pump (410) is connected to one end of the water delivery pipe (406), one end of the return water pipe (407) is connected to the water tank (408), a guide roller (412) is also fixedly installed between the two mounting plates (401), and the lower end of the combing roller (403) is sleeved on the roller body of the guide roller (412) and is slidably connected to the guide roller (412).

2. A carding device for spinning processing according to claim 1, characterized in that: Mounting frames (6) are fixedly mounted on both sides of the working frame (1) by means of bolts, the rotating roller (3) is rotatably connected between the two mounting frames (6), and a first motor (7) is fixedly mounted on the surface of one of the mounting frames (6), the output end of the first motor (7) being fixedly connected to one end of the rotating roller (3).

3. A carding device for spinning processing according to claim 1, characterized in that: The winding assembly (5) comprises a second motor (501) fixedly mounted on the upper end of a working frame (1); a winding claw (502) is rotatably connected to the upper surface of the working frame (1); a pulley (503) is fixedly mounted on the lower end of the winding claw (502) and the output shaft of the second motor (501); and a belt (504) is wound around the pulley (503).

4. A carding device for spinning processing according to claim 1, characterized in that: An auxiliary rod (8) is fixedly mounted on the upper end of the working frame (1), an anti-slip rod (9) is inserted into the upper end of the auxiliary rod (8), and a return spring (10) is arranged between the anti-slip rod (9) and the auxiliary rod (8).

5. A carding device for spinning processing according to claim 1, characterized in that: Four supporting legs (11) are fixedly mounted on the lower end of the working frame (1), and a connecting rod (12) is provided between two adjacent supporting legs (11).

6. A carding device for spinning processing according to claim 1, characterized in that: A water injection pipe (13) and a pressure relief pipe (14) are fixedly installed on the front of the water tank (408), a drainage pipe (15) is provided at the lower end of the water tank (408), and the ends of the water injection pipe (13) and the drainage pipe (15) are both threadedly connected with sealing covers.

7. A carding device for spinning processing according to claim 1, characterized in that: A third motor (411) is fixedly mounted on the front side of the mounting plate (401), and an output end of the third motor (411) is fixedly connected to one end of the lead screw (402).

Citation Information

Patent Citations

  • Carding device for spinning processing

    CN211394790U