Full-automatic assembling machine for brain electrodes

Abstract

The utility model discloses a full-automatic brain electrode assembling machine which comprises an assembling machine base, speed chain conveying belts are installed from the feeding end to the discharging end of the upper surface of the assembling machine base, assembling carriers are placed on the speed chain conveying belts, and lifting machine tables are placed at the front end and the rear end of the assembling machine base. An encrypted access card placing mechanism is fixedly installed on the upper surface of the front end of the assembling machine base, a discharging manipulator is arranged at the discharging end of the encrypted access card placing mechanism, TRAY disc feeding machines are arranged on the two sides of one end of the discharging manipulator, and a dispensing machine is fixedly installed at one end of the discharging manipulator; the full-automatic brain electrode assembling machine has the full-automatic mechanical operation effects of automatic feeding, automatic dispensing, automatic assembling and automatic detection, manual participation is not needed, the labor cost input is greatly reduced, the production cost of brain electrodes is reduced in a disguised mode, more benefits are brought to buyers and users, full-automatic mechanical assembling work is achieved, and the production efficiency is improved. The assembling efficiency is greatly improved, and the productivity is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of brain electrode production, in particular to a full-automatic brain electrode assembly machine. Background Art

[0002] EEG is a method of recording brain activity using electrophysiological indicators. It is formed by the sum of the postsynaptic potentials of a large number of neurons that occur synchronously when the brain is active. It records the changes in electric waves during brain activity and is the overall reflection of the electrophysiological activity of brain nerve cells on the cerebral cortex or scalp surface.

[0003] At present, brain electrodes are a very common and important monitoring product, widely used to examine patients and provide intensive care for critically ill patients;

[0004] Existing brain electrode sheets require manual participation during assembly, which increases labor input costs and thus increases production costs in disguise. At the same time, manual participation in assembly will result in low assembly efficiency and assembly errors, which will affect production speed and reduce the production quality of brain electrodes. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic brain electrode assembly machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic brain electrode assembly machine, comprising an assembly machine base, a double-speed chain conveyor belt is installed from the feeding end to the discharging end of the upper surface of the assembly machine base, an assembly tool is placed on the double-speed chain conveyor belt, a lifting platform is placed on the front and rear ends of the assembly machine base, an encrypted access card placement mechanism is fixedly installed on the front upper surface of the assembly machine base, a discharge manipulator is provided at the discharge end of the encrypted access card placement mechanism, TRAY tray loaders are provided on both sides of one end of the discharge manipulator, and a glue dispenser is fixedly installed at one end of the discharge manipulator. The discharging end of the dispensing machine is provided with a resistance detection mechanism, the tail end of the resistance detection mechanism is provided with an NG waste discharge mechanism, the tail end of the NG waste discharge mechanism is provided with a rubber paper tearing mechanism, the discharging end of the rubber paper tearing mechanism is provided with a positioning film placement mechanism, the tail end of the positioning film placement mechanism is provided with a camera detection mechanism, the tail end of the camera detection mechanism is provided with an NG unloading conveyor belt, one side of the NG unloading conveyor belt is provided with an NG unloading manipulator, one end of the NG unloading conveyor belt is provided with a finished product turning mechanism, and one end of the finished product turning mechanism and located at the side of the assembly machine base is provided with an unloading belt;

[0007] The dispensing machine includes a dispensing machine base, on which a primary servo motor transmission structure is fixedly installed, a dispensing plate is fixedly installed at the output end of the primary servo motor transmission structure, and a plurality of dispensing heads distributed at equal intervals are fixedly installed on both sides of the lower surface of the dispensing plate.

[0008] Preferably, a lifting guide rail is arranged inside the lifting platform, and the lifting guide rail is driven by a servo motor and a screw rod. A lifting platform is arranged in the middle of the lifting guide rail, and the lifting platform is threadedly connected to the screw rod of the lifting guide rail.

[0009] Preferably, the encryption access card placement mechanism includes an encryption access card loading assembly, which uses a motor threaded drive to lift and load materials, and the threaded drive rod is threadedly connected to the loading platform. A movable material picking assembly is arranged on one side of the top of the encryption access card loading assembly, and the movable material picking assembly is a horizontally arranged motor threaded drive guide rail.

[0010] Preferably, a fixed plate is installed below the mobile material-grabbing assembly, and material-grabbing manipulators are arranged at both ends of the fixed plate. The material-grabbing manipulators are composed of a servo motor transmission structure and a material-grabbing suction cup.

[0011] Preferably, the TRAY tray loader is a threaded lifting loader driven by a servo motor, and the discharge robot includes a discharge guide rail, and there are two groups of discharge guide rails. A positioning cylinder is arranged between the two groups of discharge guide rails, and a discharge suction cup is fixedly installed at the bottom end of the positioning cylinder.

[0012] Preferably, the resistance detection mechanism comprises a detection frame, a secondary servo motor transmission structure is fixedly mounted at the center position of the upper surface of the detection frame, a detection board is fixedly mounted on the output end of the bottom end of the secondary servo motor transmission structure, and a plurality of resistance detectors are fixedly mounted on the detection board.

[0013] Preferably, the NG waste discharge mechanism comprises waste discharge cylinders, and the waste discharge cylinders are in total two groups, the two groups of waste discharge cylinders are movably mounted on a movable guide rail, and a waste discharge robot is fixedly mounted at the bottom end of the waste discharge cylinders.

[0014] Preferably, the adhesive paper tearing mechanism comprises longitudinal guide rails, and there are two groups of longitudinal guide rails in total. A vertically arranged transverse guide rail is transmission-installed between the two groups of longitudinal guide rails, and a adhesive paper tearing robot is slidably connected to the transverse guide rail.

[0015] Preferably, the positioning film placement mechanism includes a positioning film loader, a film temporary storage platform is arranged in the middle of the positioning film loader, a servo movable guide rail is arranged at the top of the positioning film loader, and a positioning assembly machine is installed in front of the servo movable guide rail through a movable plate.

[0016] Preferably, the finished product flipping mechanism comprises a servo conveying guide rail, the servo conveying guide rail is slidably connected to a mounting plate, a flipping motor is mounted on the mounting plate, and a flipping plate is fixedly mounted on an output shaft of the flipping motor.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The double-speed conveyor belt is used to realize automatic reflow of the carrier, which has a stable structure and is convenient for customers to adjust the production process and beat. The conveying efficiency is high and the conveying speed is accurate and stable;

[0019] 2. The double-station loading mechanism automatically places the encrypted access card to ensure work efficiency and stability;

[0020] 3. Automatic resistance measurement and film tearing are highly efficient and can quickly complete sorting;

[0021] 4. The placement mechanism uses a manipulator to accurately assemble the positioning film and the electrode sheet to ensure overall efficiency;

[0022] 5. The camera detects the finished products and automatically completes the sorting;

[0023] 6. Flip the short-material mechanism to place the finished product at the designated location, and the carrier will automatically return to improve work efficiency;

[0024] 7. The fully automatic brain electrode assembly machine has the fully automatic mechanized operation effects of automatic loading, automatic dispensing, automatic assembly and automatic detection. It does not require human participation, which greatly reduces the labor cost investment, thereby reducing the production cost of brain electrodes in disguise, and giving more benefits to purchasers and users. The fully automatic mechanized assembly work greatly improves the assembly efficiency and increases production capacity. At the same time, it avoids the technical problem of uneven quality of manually assembled products, further improves production quality, and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of the brain electrode assembly machine according to an embodiment of the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of a double-speed chain conveyor belt according to an embodiment of the utility model;

[0027] Figure 3 This is a schematic diagram of the internal structure of the elevator according to an embodiment of the utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the encryption access card placement mechanism of the embodiment of the utility model;

[0029] Figure 5 This is a schematic diagram of the overall structure of the TRAY tray loading machine and the unloading manipulator of the embodiment of the utility model;

[0030] Figure 6 It is a schematic diagram of the overall structure of the resistance detection mechanism, NG waste discharge mechanism and adhesive paper tearing mechanism of the embodiment of the utility model;

[0031] Figure 7 This is a schematic diagram of the structure of the positioning film placement mechanism of an embodiment of the utility model;

[0032] Figure 8 This is a schematic diagram of the camera detection mechanism, NG unloading conveyor belt and NG unloading manipulator structure of an embodiment of the utility model;

[0033] Fig. 9 This is a schematic diagram of the finished product turning mechanism structure of an embodiment of the utility model;

[0034] Fig.10 This is a schematic diagram of the unloading belt structure of an embodiment of the utility model;

[0035] Fig.11 This is a schematic diagram of the structure of a glue dispensing machine according to an embodiment of the utility model.

[0036] In the figure:

[0037] 1. Assemble the base;

[0038] 2. Double speed chain conveyor belt;

[0039] 3. Lifting platform; 301. Lifting guide rail; 302. Lifting platform;

[0040] 4. Encrypted access card placement mechanism; 401. Encrypted access card loading assembly; 402. Mobile material taking assembly; 403. Material taking manipulator;

[0041] 5. TRAY loading machine;

[0042] 6. Material discharge manipulator; 601. Material discharge guide rail; 602. Positioning cylinder; 603. Material discharge suction cup;

[0043] 7. Glue dispensing machine; 701. Glue dispensing machine base; 702. Primary servo motor transmission structure; 703. Glue dispensing plate; 704. Glue dispensing head;

[0044] 8. Resistance detection mechanism; 801. Detection frame; 802. Secondary servo motor transmission structure; 803. Resistance detector;

[0045] 9. NG waste discharge mechanism; 901. Waste discharge cylinder; 902. Waste discharge manipulator;

[0046] 10. Adhesive paper peeling mechanism; 1001. Longitudinal guide rail; 1002. Transverse guide rail; 1003. Adhesive paper peeling manipulator;

[0047] 11. Positioning film placement mechanism; 1101. Positioning film loader; 1102. Film temporary storage platform; 1103. Servo moving guide rail; 1104. Positioning film assembly machine;

[0048] 12. Camera detection mechanism;

[0049] 13. NG unloading conveyor belt;

[0050] 14. NG unloading robot;

[0051] 15. Finished product turning mechanism; 1501. Servo conveying guide rail; 1502. Turning plate;

[0052] 16. Unloading belt;

[0053] 17. Assemble the vehicle. DETAILED DESCRIPTION

[0054] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0055] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0056] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] See also Figure 1-10The utility model provides an embodiment: a fully automatic brain electrode assembly machine, including an assembly machine base 1, a double-speed chain conveyor belt 2 is installed from the feeding end to the discharging end of the upper surface of the assembly machine base 1, and an assembly carrier 17 is placed on the double-speed chain conveyor belt 2. The double-speed conveyor belt is used to realize automatic reflux of the carrier, and the structure is stable, which is convenient for customers to adjust the production process and beat, with high conveying efficiency and accurate and stable conveying speed;

[0058] A lifting platform 3 is placed at both the front and rear ends of the assembly base 1, an encryption access card placement mechanism 4 is fixedly installed on the front upper surface of the assembly base 1, a material discharge manipulator 6 is provided at the discharge end of the encryption access card placement mechanism 4, and a TRAY tray feeder 5 is provided on both sides of one end of the material discharge manipulator 6;

[0059] One end of the material discharging manipulator 6 is fixedly mounted with a dispensing machine 7, which includes a dispensing machine base 701, on which a primary servo motor transmission structure 702 is fixedly mounted. The primary servo motor transmission structure 702 is a common thread transmission structure, that is, the servo motor drives the screw to rotate, and a threaded seat is threadedly connected to the screw, and when the screw rotates, the threaded seat is driven to move up and down;

[0060] The output end of the primary servo motor transmission structure 702 is fixedly mounted with a dispensing plate 703, and both sides of the lower surface of the dispensing plate 703 are fixedly mounted with a plurality of dispensing heads 704 distributed at equal intervals, so that the dispensing plate 703 is driven up and down by the output end driven by the primary servo motor transmission structure 702, thereby driving a plurality of dispensing heads to perform dispensing work up and down, effectively increasing the dispensing speed and quality;

[0061] The discharging end of the glue dispensing machine 7 is provided with a resistance detection mechanism 8, the tail end of the resistance detection mechanism 8 is provided with an NG waste discharge mechanism 9, the tail end of the NG waste discharge mechanism 9 is provided with a glue paper tearing mechanism 10, and the discharging end of the glue paper tearing mechanism 10 is provided with a positioning film placement mechanism 11;

[0062] A camera detection mechanism 12 is provided at the tail end of the positioning film placement mechanism 11. The camera detection mechanism 12 includes a detection box. A CCD industrial detection camera is installed on the top wall of the detection box for performing imaging detection work.

[0063] An NG unloading conveyor belt 13 is provided at the tail end of the camera detection mechanism 12, and an NG unloading manipulator 14 is provided on one side of the NG unloading conveyor belt 13. The NG unloading manipulator 14 is composed of a cylinder and a clamping claw, and is used to grab and unload the material;

[0064] A finished product turning mechanism 15 is disposed at one end of the NG unloading conveyor belt 13 , and an unloading belt 16 is disposed at one end of the finished product turning mechanism 15 and at a side position of the assembly machine base 1 .

[0065] In this embodiment, a lifting guide rail 301 is provided inside the lifting platform 3. The lifting guide rail 301 is driven by a servo motor and a screw. A lifting platform 302 is provided in the middle of the lifting guide rail 301. The lifting platform 302 is threadedly connected to the screw of the lifting guide rail 301. The assembly materials for brain electrodes can be placed on the lifting platform 302 provided on the lifting platform 3, and lifted and transported through the lifting guide rail 301, so as to complete the feeding of the assembly materials for the brain electrode sheets.

[0066] In this embodiment, the encryption access card placement mechanism 4 includes an encryption access card loading component 401, which is lifted and loaded by a motor thread drive, and the thread drive rod is threadedly connected to the loading platform, and a moving material taking component 402 is arranged on one side of the top of the encryption access card loading component 401, and the moving material taking component 402 is a motor thread drive guide rail arranged horizontally;

[0067] Furthermore, a fixed plate is installed below the mobile material taking component 402, and material taking manipulators 403 are arranged at both ends of the fixed plate. The material taking manipulators 403 are composed of a servo motor transmission structure and a material taking suction cup, and the servo motor transmission structure is a servo motor thread transmission structure;

[0068] In this structural design, the electrode sheet material after feeding is lifted by the lifting platform 3 and enters the encrypted access card loading component 401 of the encrypted access card placement mechanism 4, and the encrypted access card loading component 401 is set to perform a second lifting and loading process. At this time, the mobile material collection component 402 can be operated, and the operating mobile material collection component 402 drives the material collection manipulator 403 to move toward the end of the encrypted access card loading component 401, and the material collection manipulator 403 descends, and the material collection suction cup absorbs the material and takes the material. After absorption, the material collection manipulator drives the suction cup to move upward, and the mobile material collection component 402 operates again, driving the material collection manipulator 403 to reset;

[0069] After resetting, the material-retrieving manipulator 403 descends again, and the suction cup puts down the material, and places the material on the assembly carrier 17 of the double-speed chain conveyor belt 2 for transportation, and enters the next process;

[0070] The material taking robot 403 can complete the stable placement of the encrypted storage card, and the double-station material taking robot 403 ensures the working speed and improves the working efficiency.

[0071] In this embodiment, the tray loading machine 5 is a threaded lifting loading machine driven by a servo motor. The tray loading machine 5 can load the tray during the production and assembly of the electrode sheets. The tray loading machine 5 ensures the transportation speed.

[0072] The unloading manipulator 6 includes two sets of unloading guide rails 601, and a positioning cylinder 602 is arranged between the two sets of unloading guide rails 601. A unloading suction cup 603 is fixedly installed at the bottom of the positioning cylinder 602. The TRAY tray loader 5 cooperates with the unloading manipulator 6 to complete the stable unloading of the motor assembly.

[0073] After being discharged, the material enters the glue dispensing machine 7, which includes a glue dispensing machine base 701, on which a primary servo motor transmission structure 702 is fixedly installed;

[0074] The first-level servo motor transmission structure 702 is a thread transmission structure driven by a servo motor;

[0075] A dispensing plate 703 is fixedly mounted on the output end of the primary servo motor transmission structure 702, and a plurality of dispensing heads 704 distributed at equal intervals are fixedly mounted on both sides of the lower surface of the dispensing plate 703.

[0076] In this embodiment, the resistance detection mechanism 8 includes a detection frame 801, a secondary servo motor transmission structure 802 is fixedly installed at the center position of the upper surface of the detection frame 801, the secondary servo motor transmission structure 802 is a threaded transmission structure driven by a servo motor, and a detection board is fixedly installed on the output end of the bottom end of the secondary servo motor transmission structure 802, and a plurality of resistance detectors 803 are fixedly installed on the detection board;

[0077] When the dispensing work is completed, the dispensing material is sent to the workstation of the resistance detection mechanism 8 by the conveyor belt. At this time, the secondary servo motor transmission structure 802 drives the resistance detector 803 to descend, so that the resistance detection work of the material can be completed through the resistance detector 803.

[0078] In this embodiment, the NG waste discharge mechanism 9 includes waste discharge cylinders 901, and there are two groups of waste discharge cylinders 901. The two groups of waste discharge cylinders 901 are movably mounted on the movable guide rails, and a waste discharge manipulator 902 is fixedly mounted at the bottom end of the waste discharge cylinders 901;

[0079] This structural design can drive two sets of exhaust cylinders 901 to move through the movable guide rail, and the two sets of exhaust cylinders 901 can drive the exhaust manipulator 902 to descend, so that the materials that fail the resistance test can be discharged, and the defective product rate can be reduced, and the production quality can be improved.

[0080] In this embodiment, the adhesive paper peeling mechanism 10 includes two groups of longitudinal guide rails 1001, and a vertically arranged transverse guide rail 1002 is installed between the two groups of longitudinal guide rails 1001. A adhesive paper peeling robot 1003 is slidably connected to the transverse guide rail 1002.

[0081] The longitudinal guide rail 1001 and the transverse guide rail 1002 are both servo-controlled threaded transmission structures, which are common technical structures in the industrial field and will not be described in detail in this specification;

[0082] The finished assembly materials after waste discharge enter the adhesive tape tearing mechanism 10 station, and the adhesive tape is torn off by the adhesive tape tearing robot 1003. The longitudinal guide 1001 and the transverse guide 1002 are used in coordination to enable the adhesive tape tearing robot 1003 to achieve the dual-axis simultaneous movement effect of the X and Y axes, thereby increasing the coverage area of ​​the adhesive tape tearing and reducing the operating blind spots.

[0083] In this embodiment, the positioning film placement mechanism 11 includes a positioning film feeder 1101, a film temporary storage platform 1102 is arranged in the middle of the positioning film feeder 1101, after the positioning film feeder 1101 completes the positioning film feeding, it can be temporarily placed on the film temporary storage platform 1102, ensuring the overall efficiency, and a servo movable guide rail 1103 is arranged at the top of the positioning film feeder 1101, and a positioning assembly machine 1104 is installed in front of the servo movable guide rail 1103 through a movable plate;

[0084] The positioning assembly machine 1104 is composed of a positioning cylinder and an assembly head;

[0085] The product processed by the adhesive paper tearing mechanism 10 is conveyed by the double-speed chain conveyor belt 2 to the bottom of the positioning assembly machine 1104 of the positioning film placement mechanism 11. At the same time, the positioning film loading machine 1101 of the positioning film placement mechanism 11 can load the positioning film for assembly. The loaded positioning film enters the positioning assembly machine 1104. The positioning cylinder of the positioning assembly machine 1104 can drive the assembly head to press down and assemble, so as to complete the positioning and assembly work of the film of the product;

[0086] The film-assembled materials are transported to the camera detection mechanism 12, which includes a detection box, and a CCD industrial detection camera is installed on the top wall of the detection box for imaging detection;

[0087] When unqualified products are detected, the NG unloading conveyor belt 13 and the NG unloading robot 14 are operated to unload the unqualified products.

[0088] In this embodiment, the finished product turning mechanism 15 includes a servo conveying guide rail 1501, the servo conveying guide rail 1501 is slidably connected to a mounting plate, a turning motor is mounted on the mounting plate, and a turning plate is fixedly mounted on the output shaft of the turning motor. A finished product taking manipulator is provided on one side of the finished product turning mechanism 15;

[0089] The final qualified product is picked up by the finished product picking robot and placed on the flip plate of the finished product flipping mechanism 15. At this time, the flip motor rotates to drive the flip plate to flip and unload the material. The unloaded material is finally delivered through the unloading belt 16, thereby completing the fully automatic assembly of the brain electrode.

[0090] Working principle:

[0091] Please refer to the following instructions Figure 1-11 It is understood that when the brain electrodes need to be assembled, the lifting platform 302 provided by the lifting platform 3 can place the assembly materials for the brain electrodes, and lift and transport them through the lifting rail 301, so as to complete the feeding of the assembly materials for the brain electrode sheets;

[0092] The electrode sheet material after feeding is lifted by the lifting platform 3 and enters the encrypted access card loading component 401 of the encrypted access card placement mechanism 4, and the encrypted access card loading component 401 is set to perform a second lifting and loading process. At this time, the mobile material collection component 402 can be operated, and the operating mobile material collection component 402 drives the material collection manipulator 403 to move toward the end of the encrypted access card loading component 401, and the material collection manipulator 403 descends, and the material collection suction cup absorbs the material and takes the material. After absorption, the material collection manipulator drives the suction cup to move upward, and the mobile material collection component 402 operates again, driving the material collection manipulator 403 to reset;

[0093] After resetting, the material-retrieving manipulator 403 descends again, and the suction cup puts down the material, and places the material on the assembly carrier 17 of the double-speed chain conveyor belt 2 for transportation, and enters the next process;

[0094] Among them, the material taking manipulator 403 can complete the stable placement of the encrypted storage card, and the double-station material taking manipulator 403 ensures the working speed and improves the working efficiency;

[0095] At this time, the TRAY tray loader 5 can load the TRAY tray used for electrode sheet production and assembly. The TRAY tray loader 5 ensures the transportation rate. The TRAY tray loader 5 cooperates with the unloading manipulator 6 to complete the stable unloading of the motor assembly. The unloaded materials enter the glue dispenser 7, which is composed of a primary servo motor transmission structure 702 and a glue dispenser head 704.

[0096] The first-level servo motor transmission structure 702 is a common thread transmission structure, that is, the servo motor drives the screw to rotate, and the screw is threaded with a thread seat, and when the screw rotates, the thread seat is driven to move up and down.

[0097] Thus, the first-level servo motor transmission structure 702 is lowered to drive the dispensing head 704 to descend, so as to perform the dispensing work;

[0098] When the dispensing work is completed, the dispensing material is sent to the station of the resistance detection mechanism 8 by the conveyor belt. At this time, the secondary servo motor transmission structure 802 drives the resistance detector 803 to descend, so that the resistance detection work of the material can be completed through the resistance detector 803;

[0099] After the inspection is completed, the NG waste discharge mechanism 9 is entered. The two sets of waste discharge cylinders 901 can be driven to move through the moving guide rails of the NG waste discharge mechanism 9. The two sets of waste discharge cylinders 901 drive the waste discharge manipulator 902 to descend, so that the materials that fail the resistance inspection can be discharged through NG waste discharge, thereby reducing the defective product rate and improving the production quality.

[0100] After the waste is discharged, the finished assembled materials enter the adhesive paper tearing mechanism 10 station, and the adhesive paper is torn off by the adhesive paper tearing robot 1003. The longitudinal guide rail 1001 and the transverse guide rail 1002 are used in coordination to enable the adhesive paper tearing robot 1003 to achieve the dual-axis simultaneous movement effect of the X and Y axes, thereby increasing the coverage area of ​​the adhesive paper tearing and reducing the operation blind spots;

[0101] The product processed by the adhesive paper tearing mechanism 10 is conveyed by the double-speed chain conveyor belt 2 to the bottom of the positioning assembly machine 1104 of the positioning film placement mechanism 11. At the same time, the positioning film loading machine 1101 of the positioning film placement mechanism 11 can load the positioning film for assembly. The loaded positioning film enters the positioning assembly machine 1104. The positioning cylinder of the positioning assembly machine 1104 can drive the assembly head to press down and assemble, so as to complete the positioning and assembly work of the film of the product;

[0102] The film-assembled materials are transported to the camera detection mechanism 12, which includes a detection box, and a CCD industrial detection camera is installed on the top wall of the detection box for imaging detection;

[0103] When unqualified products are detected, the NG unloading conveyor belt 13 and the NG unloading manipulator 14 work to unload the unqualified products;

[0104] The final qualified product is picked up by the finished product picking robot and placed on the flip plate of the finished product flipping mechanism 15. At this time, the flip motor rotates to drive the flip plate to flip and unload the material. The unloaded material is finally sent out through the unloading belt 16, thereby completing the fully automatic assembly of the brain electrode;

[0105] The fully automatic brain electrode assembly machine of the utility model has the fully automatic mechanized operation effects of automatic loading, automatic dispensing, automatic assembly and automatic detection. It does not require human participation, greatly reduces the labor cost investment, thereby reducing the production cost of brain electrodes in disguise, and giving more benefits to purchasers and users. The fully automatic mechanized assembly work greatly improves the assembly efficiency and increases the production capacity. At the same time, it avoids the technical problem of uneven quality of manually assembled products, further improves the production quality, and is suitable for popularization and use.

[0106] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A fully automatic brain electrode assembly machine, comprising an assembly machine base (1), characterized in that: A double-speed chain conveyor belt (2) is installed from the feeding end to the discharging end of the upper surface of the assembly base (1), and an assembly tool (17) is placed on the double-speed chain conveyor belt (2). A lifting platform (3) is placed at both the front and rear ends of the assembly base (1). An encrypted access card placement mechanism (4) is fixedly installed on the front upper surface of the assembly base (1), and a discharge manipulator (6) is provided at the discharge end of the encrypted access card placement mechanism (4). TRAY tray loaders (5) are provided on both sides of one end of the discharge manipulator (6). A glue dispenser (7) is fixedly installed at one end of the discharge manipulator (6), and a resistance detection mechanism (8) is provided at the discharge end of the glue dispenser (7). The resistance detection mechanism ( 8) is provided with an NG waste discharge mechanism (9), the tail end of the NG waste discharge mechanism (9) is provided with a rubber paper tearing mechanism (10), the discharging end of the rubber paper tearing mechanism (10) is provided with a positioning film placement mechanism (11), the tail end of the positioning film placement mechanism (11) is provided with a camera detection mechanism (12), the tail end of the camera detection mechanism (12) is provided with an NG unloading conveyor belt (13), one side of the NG unloading conveyor belt (13) is provided with an NG unloading manipulator (14), one end of the NG unloading conveyor belt (13) is provided with a finished product turning mechanism (15), and one end of the finished product turning mechanism (15) and located at the side of the assembly machine base (1) is provided with an unloading belt (16); The glue dispensing machine (7) comprises a glue dispensing machine base (701), a primary servo motor transmission structure (702) is fixedly mounted on the glue dispensing machine base (701), a glue dispensing plate (703) is fixedly mounted on the output end of the primary servo motor transmission structure (702), and a plurality of glue dispensing heads (704) distributed at equal intervals are fixedly mounted on both sides of the lower surface of the glue dispensing plate (703).

2. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The lifting platform (3) is provided with a lifting guide rail (301) inside, and the lifting guide rail (301) is driven by a servo motor and a screw rod. A lifting platform (302) is provided in the middle of the lifting guide rail (301), and the lifting platform (302) is threadedly connected to the screw rod of the lifting guide rail (301).

3. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The encryption access card placement mechanism (4) comprises an encryption access card loading assembly (401), the encryption access card loading assembly (401) is lifted and loaded by motor thread drive, the thread drive rod is threadedly connected to the loading platform, and a movable material taking assembly (402) is arranged on one side of the top of the encryption access card loading assembly (401), and the movable material taking assembly (402) is a motor thread drive guide rail arranged horizontally.

4. The fully automatic brain electrode assembly machine according to claim 3, characterized in that: A fixed plate is installed below the mobile material taking component (402), and material taking manipulators (403) are arranged at both ends of the fixed plate. The material taking manipulators (403) are composed of a servo motor transmission structure and a material taking suction cup.

5. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The TRAY tray loading machine (5) is a threaded lifting loading tray driven by a servo motor, and the material discharge robot (6) includes a material discharge guide rail (601). There are two groups of material discharge guide rails (601). A positioning cylinder (602) is arranged between the two groups of material discharge guide rails (601), and a material discharge suction cup (603) is fixedly installed at the bottom end of the positioning cylinder (602).

6. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The resistance detection mechanism (8) comprises a detection frame (801), a secondary servo motor transmission structure (802) is fixedly mounted at the center position of the upper surface of the detection frame (801), a detection board is fixedly mounted on the output end at the bottom end of the secondary servo motor transmission structure (802), and a plurality of resistance detectors (803) are fixedly mounted on the detection board.

7. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The NG waste discharge mechanism (9) comprises a waste discharge cylinder (901), wherein the waste discharge cylinder (901) comprises two groups, the two groups of waste discharge cylinders (901) are movably mounted on a movable guide rail, and a waste discharge manipulator (902) is fixedly mounted at the bottom end of the waste discharge cylinder (901).

8. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The adhesive paper tearing mechanism (10) comprises two groups of longitudinal guide rails (1001), and a vertically arranged transverse guide rail (1002) is installed between the two groups of longitudinal guide rails (1001). A adhesive paper tearing robot (1003) is slidably connected to the transverse guide rail (1002).

9. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The positioning film placement mechanism (11) comprises a positioning film loader (1101), a film temporary storage platform (1102) is arranged in the middle of the positioning film loader (1101), a servo movable guide rail (1103) is arranged at the top of the positioning film loader (1101), and a positioning assembly machine (1104) is installed in front of the servo movable guide rail (1103) through a movable plate.

10. The fully automatic brain electrode assembly machine according to claim 1, characterized in that: The finished product turning mechanism (15) comprises a servo conveying guide rail (1501), wherein the servo conveying guide rail (1501) is slidably connected to a mounting plate, a turning motor is mounted on the mounting plate, and a turning plate is fixedly mounted on an output shaft of the turning motor.

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