Yarn arranging device for cotton yarn processing

The wire management device addresses the issue of floating cotton fibers in yarn processing by employing an electrostatic removal system, effectively adsorbing fibers onto rollers to prevent inhalation risks and enhance deflocculation efficiency.

CN222220555UActive Publication Date: 2024-12-24JIANGXI DASHUANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420062759.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2024-12-24
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

Existing cotton yarn processing systems fail to effectively remove floating cotton fibers, which can pose health risks to workers by entering the respiratory tract during processing.

Method used

A wire management device with a flying floccules removal system using electrostatic rollers and an auxiliary deflocculation mechanism to adsorb floating fibers, utilizing a combination of rotating shafts, bevel gears, transmission belts, and electrostatic plates to generate static electricity for efficient fiber removal.

Benefits of technology

The device significantly reduces the risk of workers inhaling floating cotton fibers by effectively adsorbing them onto electrostatic rollers, enhancing the deflocculation process and improving overall fiber management efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a yarn arranging device for cotton yarn processing, and relates to the technical field of cotton yarn processing. The yarn arrangement device for cotton yarn processing comprises a first shell, a device base is fixedly connected to the inner wall of the first shell, a yarn inlet is formed in one side of the first shell, a yarn outlet is formed in the other side of the first shell, and a yarn arrangement device is fixedly connected to the top of the device base. According to the yarn arranging device for cotton yarn processing, through the arrangement of a flying wadding removing device, a second shell, a first rotating shaft, a first bevel gear, a second bevel gear, a second rotating shaft, a first transmission belt, a third rotating shaft, a cam, an electrostatic plate, a fourth rotating shaft, a second transmission belt, a fifth rotating shaft, a transmission gear set, an electrostatic roller, a spring and a stress plate, the device drives the electrostatic plate to rub against the electrostatic roller through rotation of the yarn arranging device; floating cotton fibers in the shell I are adsorbed on the outer surface of the electrostatic roller, so that the possibility that a worker inhales the cotton fibers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cotton yarn processing, in particular to a wire arranging device for cotton yarn processing. Background Art

[0002] Cotton yarn is made from cotton fiber through spinning technology. After plying, it is called cotton thread. Cotton yarn has a wide range of uses. It can be used as weaving yarn, such as bed sheets, quilt covers, curtains and other home textile series. It can also be used as knitting yarn, especially combed yarn, which can be used to produce textiles with higher quality requirements, such as high-end sweatshirts, fine poplin, etc. Cotton yarn can also be used to produce electrical yellow wax cloth, tire cord cloth, high-speed sewing thread and embroidery thread for special industrial use. According to the cotton grade, it is divided into: Carded yarn: ring yarn spun by spinning process without combing process, used for general needle and woven fabrics; Combed yarn: using high-quality cotton fiber as raw material, adding a combing process when spinning compared to carded yarn, the spun yarn is of excellent quality and is used to weave high-end fabrics, such as high-end poplin, fine cloth, etc.; Waste yarn: refers to yarn spun from all waste cotton processed in the spinning process as raw material, used to weave low-grade cotton blankets, flannel and foreskin cloth, etc.; New yarn: yarn spun by a new spinning system, and cotton yarn usually needs to be sorted by a wire sorting machine before it is wound and stored during processing.

[0003] According to a disclosed cotton yarn processing wire-straightening machine, it includes a base plate, a cleaning mechanism and a wire-straightening mechanism; the base plate: a wire-threading frame and a bracket are respectively arranged on the left side of its upper surface, the wire-threading frame is located at the left end of the bracket, and a second support plate is symmetrically arranged on the right end of the upper surface of the base plate; the cleaning mechanism: includes a rotating shaft, which is rotatably connected to the middle part of the bracket, and a sponge sleeve is sleeved on the middle part of the outer arc surface of the rotating shaft; the wire-straightening mechanism: is arranged between the two second support plates; wherein: it also includes a first support plate, which is symmetrically arranged on the right end of the upper surface of the base plate, the first support plate is located at the left end of the second support plate, and a conductor roller is rotatably connected between the two first support plates (Announcement No.: CN215207768U). In the above-mentioned application, the wire-straightening machine for cotton yarn processing will clean the outer surface of the cotton yarn under the friction of the cleaning mechanism during the process of wire-straightening and cleaning the cotton yarn. A part of the cotton yarn may be difficult to be adsorbed by the sponge sleeve and float in the workshop, which may enter the respiratory tract during the daily work of the staff and cause harm. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a wire management device for cotton yarn processing, which solves the problems raised in the above background technology. To achieve the above purpose, the utility model is implemented through the following technical solutions: a wire management device for cotton yarn processing, comprising a shell one, the inner wall of the shell one is fixedly connected to a device seat, one side of the shell one is provided with a wire inlet, the other side of the shell one is provided with a wire outlet, the top of the device seat is fixedly connected to a wire management device, the rotating shaft of the wire management device is fixedly connected to the outer surface of the output shaft of the double-head servo motor, and the shell one is provided with a flying floc removal device;

[0005] The flying floccules removing device comprises a shell two and a rotating shaft one, the outer surface of the rotating shaft one is fixedly connected with a bevel gear one, the top of the shell one passes through and is rotatably connected with the rotating shaft two, the bottom of the rotating shaft two is fixedly connected with a bevel gear two, the outer surface of the rotating shaft two is transmission connected with a transmission belt one, the top of the shell one is rotatably connected with a rotating shaft three, the top of the rotating shaft three is fixedly connected with a cam, one side of the shell two passes through and is slidably connected with an electrostatic plate, the outer surface of the output shaft of the double-headed servo motor on the other side away from the wire management device is fixedly connected with a rotating shaft four, the outer surface of the rotating shaft four is transmission connected with a transmission belt two, the inner wall of the shell two is rotatably connected with an electrostatic roller, the outer surface of the electrostatic roller is fixedly connected to one end of a transmission gear set, the other end of the transmission gear set is fixedly connected with a rotating shaft five, the outer surface of the rotating shaft five is transmission connected with a transmission belt two, the inner wall of the shell two is fixedly connected with a spring, and the end of the spring away from the shell two is fixedly connected with a force plate.

[0006] Preferably, the second housing is fixedly connected to the top of the first housing, the end of the first rotating shaft away from the first bevel gear is fixedly connected to the wire management device, and the outer surface of the first bevel gear meshes with the outer surface of the second bevel gear. The rotation of the first bevel gear drives the second bevel gear to rotate.

[0007] Preferably, the outer surface of the cam is in contact with the outer surface of the electrostatic plate, the bottom of the electrostatic plate is in contact with the outer surface of the electrostatic roller, the end of the transmission belt 1 away from the rotating shaft 2 is in driving connection with the outer surface of the rotating shaft 3, and the end of the transmission belt 2 away from the rotating shaft 4 is in driving connection with the outer surface of the rotating shaft 5. The rotation of the cam drives the electrostatic plate to move, and the sliding friction of the electrostatic plate makes the outer surface of the electrostatic roller generate static electricity, the rotation of the rotating shaft 2 drives the rotating shaft 3 to rotate, and the rotation of the rotating shaft 4 drives the rotating shaft 5 to rotate.

[0008] Preferably, an auxiliary deflocculation device is provided at the bottom of the housing 1, and the auxiliary deflocculation device includes a rotating shaft 6 and an air outlet, a gear 1 is fixedly connected to the bottom of the rotating shaft 6, a rotating shaft 7 is rotatably connected to the bottom of the housing 1, a gear 2 is fixedly connected to the outer surface of the rotating shaft 7, a transmission belt 3 is transmission-connected to the outer surface of the rotating shaft 7, a rotating shaft 8 is rotatably connected to the bottom of the inner wall of the housing 1, and a fan is fixedly connected to the top of the rotating shaft 8. The auxiliary deflocculation device moves the floating cotton yarn in the housing 1 toward the flying deflocculation device, thereby improving the deflocculation efficiency.

[0009] Preferably, the rotating shaft 6 is fixedly connected to the bottom of the bevel gear 2, and the rotating shaft 6 passes through the device seat, the air outlet is opened on the outer surface of the device seat, and the outer surface of the gear 1 is meshed with the outer surface of the gear 2. The rotation of the gear 1 drives the gear 2 to rotate.

[0010] Preferably, the other end of the transmission belt three away from the rotating shaft seven is drivingly connected to the outer surface of the rotating shaft eight.

[0011] The utility model provides a thread-arranging device for cotton yarn processing, which has the following beneficial effects:

[0012] (1) The cotton yarn processing line-smoothing device is provided with a flying-catkins removing device, a second shell, a first rotating shaft, a first bevel gear, a second bevel gear, a second rotating shaft, a first transmission belt, a third rotating shaft, a cam, an electrostatic plate, a fourth rotating shaft, a second transmission belt, a fifth rotating shaft, a transmission gear set, an electrostatic roller, a spring and a force plate. The line-smoothing device is rotated to drive the electrostatic plate and the electrostatic roller to rub against each other, so that static electricity is generated on the outer surface of the electrostatic roller, and the floating cotton wool in the first shell is adsorbed on the outer surface of the electrostatic roller, thereby reducing the possibility of workers inhaling cotton wool.

[0013] (2) The cotton yarn processing line-straightening device is provided with an auxiliary lint-removing device, a sixth rotating shaft, a first gear, a second gear, a seventh rotating shaft, a third transmission belt, an eighth rotating shaft, a fan and an air outlet, so that the line-straightening device is rotated to drive the auxiliary lint-removing device to start, and the fan rotates through the air outlet to blow the floating cotton wool in the outer shell one upwards to be adsorbed by the electrostatic roller, thereby improving the adsorption efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the device of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the flying fluff removal device of the utility model;

[0017] Figure 4 For this utility model Figure 3 A is an enlarged structural diagram;

[0018] Figure 5 This is a partial structural diagram of the flying fluff removal device of the utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the auxiliary deflocculation device of the utility model.

[0020] In the figure: 1. Shell 1; 2. Device seat; 3. Wire inlet; 4. Wire outlet; 5. Wire management device; 6. Double-head servo motor; 7. Flying floccules and floccules removal device; 70. Shell 2; 71. Shaft 1; 72. Bevel gear 1; 73. Bevel gear 2; 74. Shaft 2; 75. Drive belt 1; 76. Shaft 3; 77. Cam; 78. Electrostatic plate; 79. Shaft 4; 710. Drive belt 2; 711. Shaft 5; 712. Drive gear set; 713. Electrostatic roller; 714. Spring; 715. Force plate; 8. Auxiliary floccules and floccules removal device; 81. Shaft 6; 82. Gear 1; 83. Gear 2; 84. Shaft 7; 85. Drive belt 3; 86. Shaft 8; 87. Fan; 88. Air outlet. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Embodiment 1

[0023] See also Figure 1-5 A wire arranging device for cotton yarn processing comprises a shell 1, a device seat 2 is fixedly connected to the inner wall of the shell 1, a wire inlet 3 is opened on one side of the shell 1, a wire outlet 4 is opened on the other side of the shell 1, a wire arranging device 5 is fixedly connected to the top of the device seat 2, a rotating shaft of the wire arranging device 5 is fixedly connected to the outer surface of the output shaft of a double-head servo motor 6, and the shell 1 is provided with a flying flocculent removal device 7;

[0024] The flying floccules removing device 7 includes a second shell 70 and a rotating shaft 1 71. The second shell 70 is fixedly connected to the top of the first shell 1. The outer surface of the rotating shaft 1 71 is fixedly connected to a bevel gear 1 72. The end of the rotating shaft 1 71 away from the bevel gear 1 72 is fixedly connected to the wire arrangement device 5. The top of the first shell 1 is penetrated and rotatably connected with a second shaft 74. The bottom of the second shaft 74 is fixedly connected with a bevel gear 2 73. The outer surface of the bevel gear 1 72 is meshed with the outer surface of the bevel gear 2 73. The rotation of the bevel gear 1 72 drives the bevel gear 2 73 to rotate. The outer surface of the second shaft 74 is transmission-connected with a transmission belt 1 75. The top of the first shell 1 is rotationally connected with a rotating shaft 3 76. The end of the transmission belt 1 75 away from the rotating shaft 2 74 is transmission-connected to the outer surface of the rotating shaft 3 76. The rotation of the second shaft 74 drives the rotating shaft 3 76 to rotate. The top of the rotating shaft 3 76 is fixedly connected with a cam 77. An electrostatic plate 78 is penetrated and slidably connected to one side of the second shell 70. The outer surface of the cam 77 is in contact with the outer surface of the electrostatic plate 78. The cam 77 rotates to push the electrostatic plate 78 to move, and the outer surface of the output shaft of the double-headed servo motor 6 on the other side away from the wire management device 5 is fixedly connected to the rotating shaft 4 79, and the outer surface of the rotating shaft 4 79 is transmission-connected with the transmission belt 2 710. The inner wall of the outer shell 2 70 is rotationally connected with the electrostatic roller 713, and the bottom of the electrostatic plate 78 fits the outer surface of the electrostatic roller 713. The electrostatic plate 78 slides and rubs the outer surface of the electrostatic roller 713, so that the electrostatic roller 713 generates static electricity. The outer surface of the electrostatic roller 713 is fixedly connected to one end of the transmission gear set 712, and the other end of the transmission gear set 712 is fixedly connected to the rotating shaft 5 711. The outer surface of the rotating shaft 5 711 is transmission-connected with the transmission belt 2 710, and the end of the transmission belt 2 710 away from the rotating shaft 4 79 is transmission-connected to the outer surface of the rotating shaft 5 711. The rotation of the rotating shaft 4 79 drives the rotating shaft 5 711 to rotate. The inner wall of the outer shell 2 70 is fixedly connected with a spring 714, and the end of the spring 714 away from the outer shell 2 70 is fixedly connected with a force plate 715.

[0025] When in use, put the cotton yarn into the wire mouth 3, pass it through the wire management device 5, turn on the double-head servo motor 6, the double-head servo motor 6 rotates to drive the wire management device 5 to rotate, the wire management device 5 rotates to drive the cotton yarn, when the cotton yarn passes through the wire management device 5, the cotton wool on the outer surface of the cotton yarn is pulled down and floats in the shell 1, the wire management device 5 rotates to drive the rotating shaft 1 71 to rotate, the rotating shaft 1 71 rotates to drive the bevel gear 1 72 to rotate, the bevel gear 1 72 rotates to drive the bevel gear 2 73 to rotate, the bevel gear 2 73 rotates to drive the rotating shaft 2 74 to rotate, the rotating shaft 2 74 rotates to drive the transmission belt 1 75, the transmission belt 1 75 drives the rotating shaft 3 76 to rotate, the rotating shaft 3 76 rotates to drive the cam 77 to rotate, the cam 77 fits the outer surface of the electrostatic plate 78 to rotate, and when the protruding part of the cam 77 fits the electrostatic plate 78, it pushes the electrostatic plate 78 to move into the shell 2 70, which is silent. When plate 78 moves into shell 2 70, its outer surface contacts and pushes force-bearing plate 715. Force-bearing plate 715 moves and squeezes spring 714. Spring 714 is deformed and stores elasticity when it is forced. When cam 77 rotates to the raised part and does not contact electrostatic plate 78, spring 714 releases its elastic force to push electrostatic plate 78 back. When the double-head servo motor 6 rotates, it drives shaft four 79 to rotate. The rotation of shaft four 79 drives transmission belt 2 710. The transmission belt 710 drives shaft five 711 to rotate. The rotation of shaft five 711 drives transmission gear set 712 to rotate. The rotation of transmission gear set 712 drives electrostatic roller 713 to rotate. The outer surface of electrostatic roller 713 rotates and moves back and forth with electrostatic plate 78 to generate static electricity, which electrostatically adsorbs cotton wool floating in shell 1 to prevent staff from inhaling it.

[0026] Embodiment 2

[0027] See also Figure 1-6 On the basis of the first embodiment, an auxiliary flocculant removal device 8 is provided at the bottom of the housing 1, and the auxiliary flocculant removal device 8 moves the floating cotton yarn flocs in the housing 1 toward the flying flocculant removal device 7 to improve the flocculant removal efficiency. The auxiliary flocculant removal device 8 includes a rotating shaft 6 81 and an air outlet 88. The air outlet 88 is provided on the outer surface of the device seat 2. The rotating shaft 6 81 is fixedly connected to the bottom of the bevel gear 2 73, and the rotating shaft 6 81 passes through the device seat 2. The bottom of the rotating shaft 6 81 is fixedly connected to a gear 1 82. The gear 1 82 is The outer surface is meshed with the outer surface of gear 2 83, and the rotation of gear 1 82 drives gear 2 83 to rotate. The bottom of shell 1 is rotatably connected to shaft 7 84, and the outer surface of shaft 7 84 is fixedly connected to gear 2 83. The outer surface of shaft 7 84 is transmission connected to transmission belt 3 85, and the bottom of the inner wall of shell 1 is rotatably connected to shaft 8 86. The other end of transmission belt 3 85 away from shaft 7 84 is transmission connected to the outer surface of shaft 8 86, and the top of shaft 86 is fixedly connected to a fan 87.

[0028] When in use, based on the first embodiment, when the bevel gear second 73 rotates, it drives the rotating shaft six 81 to rotate, the rotating shaft six 81 drives the gear one 82 to rotate, the rotating gear one 82 drives the gear two 83 to rotate, the rotating gear two 83 drives the rotating shaft seven 84 to rotate, the rotating shaft seven 84 drives the transmission belt three 85, the transmission belt three 85 drives the rotating shaft eight 86, the rotating shaft eight 86 drives the fan 87, the rotating fan 87 generates wind force through the air outlet 88, and the flying catkins floating at the bottom of the outer shell 1 are blown upwards, thereby increasing the de-flocculation effect.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cotton yarn processing device, comprising a housing (1), characterized in that: The inner wall of the shell one (1) is fixedly connected to a device seat (2); one side of the shell one (1) is provided with a wire inlet (3); the other side of the shell one (1) is provided with a wire outlet (4); the top of the device seat (2) is fixedly connected to a wire management device (5); the rotating shaft of the wire management device (5) is fixedly connected to the outer surface of the output shaft of the double-head servo motor (6); and the shell one (1) is provided with a flying floc removal device (7); The flying floc removal device (7) comprises a second housing (70) and a first rotating shaft (71); the outer surface of the first rotating shaft (71) is fixedly connected to a first bevel gear (72); the top of the first housing (1) is penetrated by and rotatably connected to a second rotating shaft (74); the bottom of the second rotating shaft (74) is fixedly connected to a second bevel gear (73); the outer surface of the second rotating shaft (74) is transmission-connected to a first transmission belt (75); the top of the first housing (1) is rotationally connected to a third rotating shaft (76); the top of the third rotating shaft (76) is fixedly connected to a cam (77); one side of the second housing (70) is penetrated by and slidably connected to an electrostatic plate (78); the double-headed servo motor (6) is away from the wire management device. The outer surface of the output shaft on the other side of the device (5) is fixedly connected to a rotating shaft four (79), and the outer surface of the rotating shaft four (79) is transmission-connected to a transmission belt two (710). The inner wall of the outer shell two (70) is rotatably connected to an electrostatic roller (713), and the outer surface of the electrostatic roller (713) is fixedly connected to one end of a transmission gear set (712). The other end of the transmission gear set (712) is fixedly connected to a rotating shaft five (711), and the outer surface of the rotating shaft five (711) is transmission-connected to a transmission belt two (710). The inner wall of the outer shell two (70) is fixedly connected to a spring (714), and the end of the spring (714) away from the outer shell two (70) is fixedly connected to a force-bearing plate (715).

2. A cotton yarn processing wire arrangement device according to claim 1, characterized in that: The second housing (70) is fixedly connected to the top of the first housing (1), and the end of the first rotating shaft (71) away from the first bevel gear (72) is fixedly connected to the wire management device (5), and the outer surface of the first bevel gear (72) is meshed with the outer surface of the second bevel gear (73).

3. A cotton yarn processing wire arranging device according to claim 1, characterized in that: The outer surface of the cam (77) is in contact with the outer surface of the electrostatic plate (78), the bottom of the electrostatic plate (78) is in contact with the outer surface of the electrostatic roller (713), the end of the transmission belt one (75) away from the rotating shaft two (74) is transmission-connected to the outer surface of the rotating shaft three (76), and the end of the transmission belt two (710) away from the rotating shaft four (79) is transmission-connected to the outer surface of the rotating shaft five (711).

4. A cotton yarn processing wire arranging device according to claim 3, characterized in that: An auxiliary flocculation removal device (8) is provided at the bottom of the shell one (1), and the auxiliary flocculation removal device (8) comprises a rotating shaft six (81) and an air outlet (88), the bottom of the rotating shaft six (81) is fixedly connected to a gear one (82), the bottom of the shell one (1) is rotatably connected to a rotating shaft seven (84), the outer surface of the rotating shaft seven (84) is fixedly connected to a gear two (83), the outer surface of the rotating shaft seven (84) is transmission-connected to a transmission belt three (85), the bottom of the inner wall of the shell one (1) is rotatably connected to a rotating shaft eight (86), and the top of the rotating shaft eight (86) is fixedly connected to a fan (87).

5. A cotton yarn processing wire arranging device according to claim 4, characterized in that: The rotating shaft six (81) is fixedly connected to the bottom of the bevel gear two (73), and the rotating shaft six (81) passes through the device seat (2), the air outlet (88) is opened on the outer surface of the device seat (2), and the outer surface of the gear one (82) is meshed with the outer surface of the gear two (83).

6. A cotton yarn processing wire arranging device according to claim 5, characterized in that: The other end of the transmission belt three (85) away from the rotating shaft seven (84) is drivingly connected to the outer surface of the rotating shaft eight (86).

Citation Information

Patent Citations

  • Yarn arranging machine for cotton yarn processing

    CN215207768U