Composite salt spray corrosion test box

By using movable atomization spray head and activated carbon purification filtration system in the salt spray corrosion test chamber, the problems of uneven salt spray spray and blockage of the filtration system are solved, the detection accuracy and testing efficiency are improved, and the accuracy and environmental protection of the test are ensured. sex.

CN222232295UActive Publication Date: 2024-12-24WUXI KELONG TESTING EQUIP CO LTD
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Patent Information

Application Number
CN202323383410.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-24
Estimated Expiration
2033-12-11

AI Technical Summary

Technical Problem

During the test, the existing salt spray corrosion test chambers are not uniformly sprayed due to the position of the salt spray nozzle, resulting in low detection accuracy, and the filtration system lacks anti-blocking function, which affects the accuracy of the test.

Method used

A composite salt spray corrosion test chamber was designed, using a movable atomization nozzle and a filter mechanism, and the linear movement of the atomization nozzle was achieved by driving the motor to drive the screw and slider to ensure uniform spraying of the salt spray; at the same time, The filter system of the suction fan and activated carbon purification core avoids mesh clogging and uneven diffusion of salt spray.

Benefits of technology

The consistency of salt spray contact status of components at different locations in the test chamber is improved, the detection accuracy is enhanced, and environmental pollution is prevented through the purification system, which improves the efficiency and accuracy of the test.

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  • Figure CN222232295U_ABST
    Figure CN222232295U_ABST
Patent Text Reader

Abstract

The utility model discloses a combined type salt spray corrosion test box, which relates to the technical field of salt spray tests and comprises a base, a box body is fixedly mounted at the top of the base, an opening is formed in the upper end of the front surface of the box body, a movable door body is fixedly mounted on the outer side of the opening, and a spray mechanism is fixedly mounted at the upper end in the box body. By the adoption of the structure, the lead screw can be driven to rotate by starting the driving motor to operate, the sliding blocks at the two ends of the lead screw can be synchronously driven to slide mutually due to the fact that the threads at the two ends of the lead screw are opposite in rotating direction, the sliding blocks can be driven to move mutually in a reciprocating mode by controlling forward rotation and reverse rotation of the driving motor, and the atomization spray head moves in a reciprocating mode. The two groups of atomizing nozzles do reciprocating linear movement, so that salt mist can be uniformly sprayed into the box body, parts at different positions in the box body are corroded and contacted to be in the same state, and the detection precision of the equipment is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of salt spray test, in particular to a composite salt spray corrosion test box. Background Art

[0002] Salt spray test is a commonly used environmental test method used to evaluate the corrosion resistance of materials or coatings in salt spray environment. It simulates the salt spray corrosion in the marine environment. By exposing the sample to the salt spray spray environment, the corrosion degree of the sample is observed and evaluated. Most of the existing salt spray corrosion test boxes fasten the test samples in the test box by bolts. The bolt fixing method is cumbersome and time-consuming, which invisibly prolongs the salt spray corrosion test cycle. In addition, most of the filter boxes set in the existing salt spray corrosion test boxes do not have the function of anti-clogging. When in use, the filter mesh may be blocked, so that the air cannot enter the test box, resulting in the inability of the salt spray to spread evenly and adhere to the various surfaces of the test sample, affecting the accuracy of the test.

[0003] Although the above device has an anti-clogging function during use, it still has certain shortcomings during use. First, its salt spray nozzle is located on one side of the inside of the test chamber. At this time, during the spraying of salt spray, the salt spray content on the side of the test chamber close to the salt spray nozzle must be higher than the other side, so that the salt spray content contacted by the surfaces of parts on both sides of the equipment during the test is different. It can be seen that the existing equipment has certain shortcomings as a whole during use, and there are differences in detection accuracy, so it needs to be improved. Utility Model Content

[0004] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a composite salt spray corrosion test box to solve the problem that the salt spray content on both sides of the salt spray test box is different during the existing equipment inspection, resulting in insufficient equipment inspection accuracy.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A composite salt spray corrosion test box, comprising a base, a box body is fixedly installed on the top of the base, an opening is opened on the upper end of the front side of the box body, a movable door body is fixedly installed on the outer side of the opening, a spray mechanism is fixedly installed on the inner upper end of the box body, a water tank is fixedly installed on the middle of the back side of the box body, a water pump is fixedly installed on the top of the water tank, the input end of the water pump is connected to the bottom of the water tank, a connecting pipe rack is fixedly installed on the output end of the water tank, the outer output end of the connecting pipe rack is connected to the input end of the spray mechanism, a filtering mechanism is fixedly installed on the back side of the water tank, and a containing mechanism is fixedly installed in the middle of the box body;

[0007] The spray mechanism includes a guide rail and a drive motor, the guide rail is fixedly installed on the inner upper end of the box body, the inner side of the guide rail is rotatably connected with a screw rod, the threads at both ends of the screw rod are rotated in opposite directions, both ends of the screw rod are threadedly connected with sliders, an atomizing nozzle is fixedly installed on the front of the slider, a hose is fixedly installed on the input end of the atomizing nozzle, the input end of the hose is connected to the output end of the connecting pipe rack, the drive motor is fixedly installed on one upper end of the box body, and the output end of the drive motor is fixedly connected to one end of the screw rod.

[0008] As an optimal technical solution, the movable door body includes a linear slide, which is fixedly installed on both sides of the upper end of the box body, a shielding door is fixedly installed on the front of the linear slide, and a sealing gasket is fixedly installed on the back of the shielding door.

[0009] As a preferred technical solution, a feed hopper is fixedly installed on one side of the top of the water tank, and a sealing plug is inserted into the inner side of the feed hopper.

[0010] As an optimal technical solution, the containing mechanism includes a receiving frame, which is fixedly installed on both sides of the box body, and a telescopic cylinder is fixedly installed on the outer side of the receiving frame, and the inner end of the telescopic cylinder passes through the receiving frame and is fixedly installed with a clamping arc plate, a circular plate is fixedly installed on the inner side of the clamping arc plate, and a mesh disk is fixedly installed on the top of the circular plate.

[0011] As a preferred technical solution, a clamping groove is provided on the inner side of the clamping arc plate, and the top view shape of the clamping groove is an isosceles triangle.

[0012] As a preferred technical solution, vertical plates are fixedly installed on both sides of the bottom of the box body, and electric heating wires are fixedly installed at equal intervals on the inner sides of the vertical plates.

[0013] As an optimal technical solution, the filtering mechanism includes a suction fan and an induced draft scoop, a filter box is fixedly installed on the front of the suction fan, the front of the filter box is fixedly connected to the back of the water tank, the output end of the induced draft scoop is connected to the input end of the filter box, the output end of the filter box is connected to the input end of the suction fan, an activated carbon purification core is slidably connected to the inner side of the filter box, a sealing plate is fixedly connected to the top of the activated carbon purification core, and the bottom of the sealing plate is fit-connected to the top of the filter box.

[0014] In summary, the utility model mainly has the following beneficial effects:

[0015] First, place the workpiece to be tested inside the mesh disk, start the water pump to pump the water inside the water tank, and transport it to the atomizing nozzle through the hose and the connecting pipe rack. Start the drive motor to drive the screw to rotate. Since the threads at both ends of the screw rotate in opposite directions, the sliders at both ends of the screw can be synchronously driven to slide against each other. By controlling the forward and reverse rotation of the drive motor, the sliders can be driven to move back and forth, so that the atomizing nozzle moves back and forth. The two groups of atomizing nozzles move back and forth linearly, and the salt mist can be evenly sprayed into the box, so that the parts at different positions inside the box are in the same state of corrosion contact, which improves the detection accuracy of the equipment;

[0016] Second, put the circular plate at the bottom of the net disk into the inner side of the clamping arc plate. At this time, start the telescopic cylinder to push the clamping arc plate to move inward. The circular plate can be clamped in the center by moving the clamping arc plate inward. At this time, the circular plate is positioned, and the net disk placed on the top of the circular plate can be fixed. When disassembly is required, just start the telescopic cylinder to reset and quickly disassemble and assemble the net disk, which is convenient for the equipment to flexibly replace the net disk, improving the convenience and efficiency of the test.

[0017] Third, when the suction fan is running, the induced draft scoop can suck out the air inside the box, and the air with salt mist enters the filter box. The activated carbon purification core inside the filter box filters and purifies the salt mist, and the filtered and purified salt mist is discharged through the suction fan, so that the whole equipment can have a strong purification effect and avoid harm to the surrounding environment. The interior of the box is heated by the electric heating wire. The temperature increase can increase the reaction rate of the workpiece surface, thereby improving the test efficiency. At the same time, it is also convenient to detect the conditions of workpieces at different temperatures, thereby improving the detection effect of this equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the containing mechanism of the utility model.

[0022] Figure numerals: 1. base, 2. box body, 3. containing mechanism, 31. receiving frame, 32. telescopic cylinder, 33. clamping arc plate, 34. round plate, 35. placing mesh disk, 36. slot, 4. movable door body, 41. linear slide, 42. shielding door, 43. sealing gasket, 5. spray mechanism, 51. guide rail, 52. driving motor, 53. screw rod, 54. slider, 55. atomizing nozzle, 56. hose, 6. water tank, 7. water pump, 8. connecting pipe rack, 9. filtering mechanism, 91. suction fan, 92. induced draft scoop, 93. filter box, 94. activated carbon purification core, 95. sealing plate, 10. opening, 11. heating wire, 12. feed hopper, 13. sealing plug, 14. vertical plate. DETAILED DESCRIPTION

[0023] Example

[0024] refer to Figures 1 to 4 A composite salt spray corrosion test box described in this embodiment includes a base 1, a box body 2 is fixedly installed on the top of the base 1, an opening 10 is opened on the upper end of the front of the box body 2, a movable door body 4 is fixedly installed on the outer side of the opening 10, a spray mechanism 5 is fixedly installed on the upper end of the inner part of the box body 2, a water tank 6 is fixedly installed in the middle of the back of the box body 2, a water pump 7 is fixedly installed on the top of the water tank 6, the input end of the water pump 7 is connected to the bottom of the water tank 6, a connecting pipe rack 8 is fixedly installed at the output end of the water tank 6, and the outer output end of the connecting pipe rack 8 is connected to the input end of the spray mechanism 5, a filtering mechanism 9 is fixedly installed on the back of the water tank 6, and a containing mechanism 3 is fixedly installed in the middle of the inner part of the box body 2;

[0025] The spray mechanism 5 includes a guide rail 51 and a drive motor 52. The guide rail 51 is fixedly installed at the inner upper end of the box body 2. The inner side of the guide rail 51 is rotatably connected with a screw rod 53. The threads at both ends of the screw rod 53 are rotated in opposite directions. Both ends of the screw rod 53 are threadedly connected with a slider 54. An atomizing nozzle 55 is fixedly installed on the front of the slider 54. A hose 56 is fixedly installed at the input end of the atomizing nozzle 55. The input end of the hose 56 is connected to the output end of the connecting pipe rack 8. The drive motor 52 is fixedly installed at the upper end of one side of the box body 2, and the output end of the drive motor 52 is fixedly connected to one end of the screw rod 53.

[0026] refer to Figure 1-Figure 3 The movable door body 4 includes a linear slide 41, which is fixedly installed on both sides of the upper end of the box body 2. A shielding door 42 is fixedly installed on the front of the linear slide 41, and a sealing gasket 43 is fixedly installed on the back of the shielding door 42. By setting the linear slide 41, the shielding door 42 can be driven to slide by starting the linear slide 41 during use, so that the shielding opening 10 can be flexibly adjusted, and the sealing gasket 43 can be set to seal the opening 10 when the shielding door 42 is closed, thereby achieving a better sealing effect.

[0027] refer to Figure 2 A feed hopper 12 is fixedly installed on one side of the top of the water tank 6, and a sealing plug 13 is inserted into the inner side of the feed hopper 12; by setting the feed hopper 12, it is convenient to add water into the interior of the water tank 6 through the feed hopper 12, and by setting the sealing plug 13, the feed hopper 12 can be sealed by the sealing plug 13, which facilitates the use of the device.

[0028] refer to Figure 4 The containing mechanism 3 comprises a receiving frame 31, the receiving frame 31 is fixedly mounted on both sides of the box body 2, a telescopic cylinder 32 is fixedly mounted on the outer side of the receiving frame 31, the inner end of the telescopic cylinder 32 passes through the receiving frame 31 and is fixedly mounted with a clamping arc plate 33, a circular plate 34 is fixedly mounted on the inner side of the clamping arc plate 33, and a net disk 35 is fixedly mounted on the top of the circular plate 34; by setting up a placing mechanism, during the use of the device, the clamping arc plate 33 can be pushed inward by starting the telescopic cylinder 32, and the circular plate 34 can be clamped and fixed by the inward movement of the rear clamping arc plate 33, so as to facilitate the fixed placement of the net disk 35, and when the placed net disk 35 needs to be taken out, it can be reset by starting the telescopic cylinder 32, so that the overall use of the device is more convenient and more practical.

[0029] refer to Figure 4 A slot 36 is provided on the inner side of the clamping arc plate 33, and the top view shape of the slot 36 is an isosceles triangle. By providing the slot 36 and making it an isosceles triangle, the circular plate 34 can be stably fixed by the slot 36, which facilitates the use of the device.

[0030] refer to Figure 3 Vertical plates 14 are fixedly installed on both sides of the bottom of the box body 2, and electric heating wires 11 are fixedly installed at equal intervals on the inner side of the vertical plates 14; by arranging the electric heating wires 11 on the inner side of the vertical plates 14, the heating wires 11 can be started to operate, thereby heating the inside of the box body 2, which can improve the reaction efficiency and facilitate detection by the device.

[0031] refer to Figure 1-Figure 3 The filter mechanism 9 includes a suction fan 91 and an induced draft scoop 92. A filter box 93 is fixedly installed on the front of the suction fan 91. The front of the filter box 93 is fixedly connected to the back of the water tank 6. The output end of the induced draft scoop 92 is connected to the input end of the filter box 93, and the output end of the filter box 93 is connected to the input end of the suction fan 91. An activated carbon purification core 94 is slidably connected to the inner side of the filter box 93. A sealing plate 95 is fixedly connected to the top of the activated carbon purification core 94. The bottom of the sealing plate 95 is fitted and connected to the top of the filter box 93. By setting the filter mechanism 9, during the use of the device, by starting the suction fan 91, the air with salt mist can be sucked into the interior of the filter box 93 through the induced draft scoop 92, and discharged to the outside after being filtered by the activated carbon purification core 94, thereby achieving a better purification and filtering effect, and avoiding the influence of salt mist on the external environment.

[0032] Principle and advantages of use: By setting the spray mechanism 5, the device can be used to place the workpiece to be tested inside the mesh plate 35. At this time, the water liquid inside the water tank 6 is pumped by starting the water pump 7, and is transported to the atomizing nozzle 55 through the hose 56 and the connecting pipe rack 8. The screw rod 53 can be driven to rotate by starting the driving motor 52. Since the threads at both ends of the screw rod 53 rotate in opposite directions, the sliders 54 at both ends of the screw rod 53 can be synchronously driven to slide against each other. By controlling the forward and reverse rotation of the driving motor 52, the sliders 54 can be driven to move back and forth, so that the atomizing nozzle 55 moves back and forth. The two groups of atomizing nozzles 55 move back and forth linearly, and the salt mist can be evenly sprayed into the box body 2, thereby improving the uniformity of the salt mist inside the water tank 6 of the device, and making the parts at different positions inside the box body 2 in the same state of corrosion contact, so that the overall detection accuracy of the device is high;

[0033] By setting the holding mechanism 3, during use of the device, the circular plate 34 at the bottom of the net plate 35 can be placed between the inner sides of the clamping arc plate 33, and the telescopic cylinder 32 can be started to push the clamping arc plate 33 to move inward. The circular plate 34 can be clamped in the center by moving the clamping arc plate 33 inward. At this time, the circular plate 34 is positioned, and the net plate 35 placed on the top of the circular plate 34 can be fixed. When disassembly is required, the telescopic cylinder 32 can be started to reset to quickly disassemble and assemble the net plate, which is convenient for the device to flexibly replace the net plate, thereby improving the convenience and efficiency of the test.

[0034] By setting up the filtering mechanism 9, during the use of the device, the suction fan 91 can be started to operate, and the suction fan 91 can be operated to make the induced draft scoop 92 suck out the air inside the box 2. At this time, the air with salt mist enters the interior of the filter box 93, and the salt mist is filtered and purified by the activated carbon purification core 94 inside the filter box 93. The salt mist after filtering and purification is discharged through the suction fan 91, so that the whole device can have a strong purification effect and can avoid causing harm to the surrounding environment. At the same time, the electric heating wire 11 on the inner side of the vertical plate 14 is set to operate, and the interior of the box 2 can be heated by the electric heating wire 11. The temperature increase can increase the reaction rate of the workpiece surface, thereby improving the test efficiency. At the same time, it is also convenient to detect the conditions of workpieces at different temperatures, thereby improving the detection effect of the device.

Claims

1. A composite salt spray corrosion test chamber, comprising a base (1), characterized in that: A box body (2) is fixedly mounted on the top of the base (1); an opening (10) is provided at the upper end of the front side of the box body (2); a movable door body (4) is fixedly mounted on the outer side of the opening (10); a spray mechanism (5) is fixedly mounted on the inner upper end of the box body (2); a water tank (6) is fixedly mounted in the middle of the back side of the box body (2); a water pump (7) is fixedly mounted on the top of the water tank (6); the input end of the water pump (7) is connected to the bottom of the water tank (6); a connecting pipe rack (8) is fixedly mounted on the output end of the water tank (6); the outer output end of the connecting pipe rack (8) is connected to the input end of the spray mechanism (5); a filtering mechanism (9) is fixedly mounted on the back side of the water tank (6); and a containing mechanism (3) is fixedly mounted in the middle of the box body (2); The spray mechanism (5) comprises a guide rail (51) and a drive motor (52). The guide rail (51) is fixedly mounted on the upper end of the interior of the housing (2). A screw rod (53) is rotatably connected to the inner side of the guide rail (51). The screw threads at both ends of the screw rod (53) are in opposite directions. Both ends of the screw rod (53) are threadedly connected to a slider (54). An atomizing nozzle (55) is fixedly mounted on the front of the slider (54). A hose (56) is fixedly mounted on the input end of the atomizing nozzle (55). The input end of the hose (56) is connected to the output end of the connecting pipe rack (8). The drive motor (52) is fixedly mounted on the upper end of one side of the housing (2). The output end of the drive motor (52) is fixedly connected to one end of the screw rod (53).

2. A composite salt spray corrosion test chamber according to claim 1, characterized in that: The movable door body (4) comprises a linear slide (41), the linear slide (41) is fixedly mounted on both sides of the upper end of the box body (2), a shielding door (42) is fixedly mounted on the front of the linear slide (41), and a sealing gasket (43) is fixedly mounted on the back of the shielding door (42).

3. The composite salt spray corrosion test chamber according to claim 1, characterized in that: A feed hopper (12) is fixedly mounted on one side of the top of the water tank (6), and a sealing plug (13) is inserted into the inner side of the feed hopper (12).

4. The composite salt spray corrosion test chamber according to claim 1, characterized in that: The containing mechanism (3) comprises a receiving frame (31), the receiving frame (31) is fixedly mounted on both sides of the box body (2), a telescopic cylinder (32) is fixedly mounted on the outer side of the receiving frame (31), the inner end of the telescopic cylinder (32) penetrates the receiving frame (31) and is fixedly mounted with a clamping arc plate (33), a circular plate (34) is fixedly mounted on the inner side of the clamping arc plate (33), and a net plate (35) is fixedly mounted on the top of the circular plate (34).

5. A composite salt spray corrosion test chamber according to claim 4, characterized in that: A clamping groove (36) is provided on the inner side of the clamping arc plate (33), and the shape of the clamping groove (36) in a plan view is an isosceles triangle.

6. The composite salt spray corrosion test chamber according to claim 1, characterized in that: Vertical plates (14) are fixedly installed on both sides of the bottom of the box body (2), and electric heating wires (11) are fixedly installed at equal intervals on the inner sides of the vertical plates (14).

7. The composite salt spray corrosion test chamber according to claim 1, characterized in that: The filtering mechanism (9) comprises a suction fan (91) and an air induced draft scoop (92); a filter box (93) is fixedly mounted on the front of the suction fan (91); the front of the filter box (93) is fixedly connected to the back of the water tank (6); the output end of the air induced draft scoop (92) is connected to the input end of the filter box (93); the output end of the filter box (93) is connected to the input end of the suction fan (91); an activated carbon purification core (94) is slidably connected to the inner side of the filter box (93); a sealing plate (95) is fixedly connected to the top of the activated carbon purification core (94); the bottom of the sealing plate (95) is fitted and connected to the top of the filter box (93).

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