Nanometer material dispersing device

By designing a nanomaterial dispersion device, the synergy and flexible combination of multiple dispersion processes are used to solve the problem of single dispersion processes and difficult combination adjustment of existing equipment, and the better nanomaterial dispersion effect is achieved.

CN222239980UActive Publication Date: 2024-12-27JIANGSU ZHAOHUANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421011450.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-27
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The dispersion process of existing nanomaterial dispersion equipment is single, and it is difficult to form flexible combinations and sequential adjustments among dispersion equipment with multiple dispersion effects, which limits the dispersion effect.

Method used

A nanomaterial dispersion device was designed to connect the shear dispersion disk, ultrasonic disperser and sand mill through material pipelines, utilizing the synergy of multiple dispersion processes, and achieving flexible combination and sequence of processes through valves and pneumatic diaphragm pumps. Adjustment.

Benefits of technology

The synergistic effect of multiple dispersion processes is achieved, the dispersion effect of nanomaterials is improved, the combination order of the dispersion process is optimized, and the flexibility and efficiency of the dispersion effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses nanometer material dispersing equipment which is characterized in that a material tank, a first dispersing mechanism, a second dispersing mechanism, a third dispersing mechanism and a material circulating pump are communicated with one another through a plurality of material pipelines, and the flow direction of materials is controlled through valves on the material pipelines. Therefore, independent dispersion process treatment of the first dispersion process, the second dispersion process and the third dispersion process, pairwise combined process treatment of the three dispersion processes or combined process treatment of the three dispersion processes can be carried out on materials, and automatic circulation of the dispersion processes and the combined process can be carried out.
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Description

Technical Field

[0001] The utility model relates to the field of nano material processing equipment, in particular to a nano material dispersing device. Background Art

[0002] Nanomaterials refer to materials with at least one dimension in the nanometer scale (1-100nm) in the three-dimensional space. They are a new generation of materials composed of nanoparticles with sizes between atoms, molecules and macroscopic systems. Among them, carbon nanotubes are a one-dimensional quantum material with a special structure. Its radial size is nanometer-scale. It has a unique structure and excellent mechanical, electrical and chemical properties, showing broad application prospects.

[0003] At present, the preparation method of carbon nanotubes has been improved day by day, but due to the small particle size and high surface activity of nanoparticles, they are easy to agglomerate and form larger agglomerates, which seriously hinders the application of carbon nanotubes. At present, the industry mostly uses shearing, ball milling, sand milling, stirring and ultrasonic methods to disperse and grind carbon nanotubes. Shearing dispersion uses shear force to break up large carbon nanotube agglomerates, but while dispersing carbon nanotubes, it will damage the length of carbon nanotubes; grinding methods such as sand milling and ball milling can break up large carbon nanotube agglomerates, but the effect of the "nano effect" of nanomaterials that will closely bond the dispersed small-sized nanomaterials together is relatively small; and ultrasonic dispersion can better avoid the above-mentioned adhesion phenomenon between small-sized nanomaterials in the dispersion, but the effect on larger carbon nanotube agglomerates is relatively weak; it can be seen that the above three dispersion methods have their own advantages and disadvantages. In order to achieve a better dispersion effect, they should be combined and applied.

[0004] At present, the nanomaterial dispersion equipment in the industry mainly includes grinders, ultrasonic dispersers and shear dispersers, and their forces are relatively single. On the other hand, in the prior art, shear dispersers, grinders and ultrasonic dispersers are simply superimposed in series, and the dispersion equipment with multiple dispersion effects cannot form a flexible combination of different dispersion processes and adjustment of the dispersion sequence, thereby restricting the synergy between the dispersion processes. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a nano material dispersing device, which realizes the combination of multiple dispersing processes and the flexible combination of multiple dispersing processes.

[0006] The technical solution of the utility model is:

[0007] A nano material dispersing device comprises a material tank, a second dispersing mechanism and a third dispersing mechanism, wherein the material tank, the second dispersing mechanism and the third dispersing mechanism are all provided with a feed inlet and a discharge inlet;

[0008] The material outlet of the material tank is connected to the feed inlet of the second dispersing mechanism and the feed inlet of the third dispersing mechanism through the material pipeline A, and the feed inlet of the second dispersing mechanism is connected to the feed inlet of the third dispersing mechanism through the material pipeline A, and the material pipeline A is provided with a plurality of valves for controlling the flow direction of the material;

[0009] The feed port of the material tank is connected to the discharge port of the second dispersing mechanism and the discharge port of the third dispersing mechanism through the material pipeline B, and the discharge port of the second dispersing mechanism is connected to the feed port of the third dispersing mechanism through the material pipeline B, and the material pipeline B is provided with a plurality of valves for controlling the flow direction of the material;

[0010] The material outlet of the second dispersing mechanism is connected to the material inlet of the third dispersing mechanism through a material pipeline C, and a valve for controlling the material flow direction is provided on the material pipeline C.

[0011] Furthermore, the material pipeline A includes a material pipeline A1, a material pipeline A2 and a material pipeline A3; one end of the material pipeline A1 is connected to the discharge port of the material tank, one end of the material pipeline A2 is connected to the feed port of the second dispersing mechanism, and one end of the material pipeline A3 is connected to the feed port of the third dispersing mechanism, and the other ends of the material pipeline A1, the material pipeline A2 and the material pipeline A3 are interconnected, and the material pipeline A1, the material pipeline A2 and the material pipeline A3 are respectively provided with a one-way valve S1, a one-way valve S2 and a one-way valve S3.

[0012] Furthermore, the material pipeline A includes a material pipeline A1, a material pipeline A2 and a material pipeline A3; one end of the material pipeline A1 is connected to the discharge port of the material tank, one end of the material pipeline A2 is connected to the feed port of the second dispersing mechanism, and one end of the material pipeline A3 is connected to the feed port of the third dispersing mechanism, and the other ends of the material pipeline A1, the material pipeline A2 and the material pipeline A3 are interconnected, and a three-way valve is provided at the place where the other ends of the material pipeline A1, the material pipeline A2 and the material pipeline A3 are interconnected.

[0013] Furthermore, the material pipeline B includes a material pipeline B1, a material pipeline B2 and a material pipeline B3; one end of the material pipeline B1 is connected to the feed port of the material tank; one end of the material pipeline B2 is connected to the discharge port of the second dispersing mechanism, and one end of the material pipeline B3 is connected to the discharge port of the third dispersing mechanism. The other ends of the material pipeline B1, the material pipeline B2 and the material pipeline B3 are interconnected, and a one-way valve S4 and a one-way valve S6 are respectively provided on the material pipeline B2 and the material pipeline B3.

[0014] Furthermore, a three-way valve is provided at the other ends of the material pipeline B1, the material pipeline B2 and the material pipeline B3 where they are connected to each other.

[0015] Furthermore, one end of the material pipeline C is connected to the material pipeline A, and the other end thereof is connected to the material pipeline B.

[0016] Furthermore, a first dispersing mechanism is provided in the material tank, and the first dispersing mechanism is a shear dispersing disk.

[0017] Furthermore, the second dispersing mechanism is a disperser; and the third dispersing mechanism is a sand mill.

[0018] Furthermore, the arrangement positions of the first dispersing mechanism, the second dispersing mechanism and the third dispersing mechanism can be interchanged.

[0019] Furthermore, a material circulation pump is provided on the material pipeline A and between the material tank discharge port and the first dispersing mechanism feed port, and the material circulation pump is a pneumatic diaphragm pump.

[0020] The beneficial technical effect of the utility model is as follows: the utility model provides a nano material dispersing device, which uses a plurality of material pipelines to connect the first dispersing mechanism, the second dispersing mechanism, the third dispersing mechanism and the material circulation pump, so that a plurality of dispersing processes can work together, and the dispersing effect is better than that of a single manual dispersing method;

[0021] Secondly, the material pipeline of the utility model is also provided with a valve, so that a variety of dispersion processes can reasonably set the combination sequence and operation time of the dispersion processes, and further optimize the synergistic effect of the dispersion processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model, wherein the direction of the arrow is the material circulation flow direction.

[0023] in:

[0024] 100-first dispersing mechanism; 200-second dispersing mechanism, 201-feeding port of second dispersing mechanism, 202-discharging port of second dispersing mechanism; 300-third dispersing mechanism, 301-feeding port of third dispersing mechanism, 302-discharging port of third dispersing mechanism; 400-material tank, 401-feeding port of material tank, 402-discharging port of material tank;

[0025] 501-Material pipeline A1, 5011-One-way valve S1, 502-Material pipeline A2, 5021-One-way valve S2, 503-Material pipeline A3; 5031-One-way valve S3,

[0026] 601- material pipeline B1, 602- material pipeline B2, 6021- one-way valve S4, 603- material pipeline B3, 6031- one-way valve S6;

[0027] 700-Material pipeline C, 701-Check valve S5, 800-Material circulation pump. DETAILED DESCRIPTION

[0028] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0029] like Figure 1 As shown, the utility model provides a nano material dispersing device, including: a material tank 400, the upper end of the material tank 400 is provided with a material tank feed port 401, and the bottom end of the material tank 400 is provided with a material tank discharge port 402. A first dispersing mechanism 100 is also provided in the material tank 400, and the first dispersing mechanism 100 of the utility model is a shear dispersing disk. The shear dispersing disk generates a strong shear force, so that the agglomerated nano materials are split, broken and evenly dispersed in the medium.

[0030] The second dispersing mechanism 200 has a second dispersing mechanism outlet 202 at the upper end and a second dispersing mechanism feed port 201 at the lower end; the third dispersing mechanism 300 has a third dispersing mechanism outlet 302 at the upper end and a third dispersing mechanism feed port 301 at the lower end. The second dispersing mechanism 200 of the utility model is an ultrasonic disperser, which utilizes cavitation to generate local high temperature and high pressure as well as huge impact force and micro jet to break the agglomeration of nanoparticles; the third dispersing mechanism 300 of the utility model is a grinder, which can further grind the material.

[0031] The material tank outlet 402 of the material tank 400 is connected to the second dispersing mechanism feed port 201 of the second dispersing mechanism 200 and the third dispersing mechanism feed port 201 of the third dispersing mechanism 300 through the material pipeline A respectively.

[0032] Specifically, the material pipeline A includes a material pipeline A1501, a material pipeline A2502 and a material pipeline A3503. Among them, one end of the material pipeline A1501 is connected to the material tank discharge port 402, one end of the material pipeline A2502 is connected to the second dispersion mechanism feed port 201, and one end of the material pipeline A3503 is connected to the third dispersion mechanism feed port 301. The other ends of the above-mentioned material pipelines A1501, A2502 and A3503 are interconnected, and a one-way valve S15011 is provided on the material pipeline A1501, a one-way valve S25021 is provided on the material pipeline A2502, and a one-way valve S35031 is provided on the material pipeline A3503.

[0033] Preferably, a three-way valve may be used to replace the one-way valves S1-S3 at the points where the material pipeline A1501, the material pipeline A2502 and the material pipeline A3503 are interconnected, so as to respectively block the flow of the above-mentioned material pipelines A1501-A3503.

[0034] The material tank feed port 401 of the material tank 400 is connected to the second dispersing mechanism discharge port 202 of the second dispersing mechanism 200 and the third dispersing mechanism discharge port 302 of the third dispersing mechanism 300 through the material pipeline B respectively.

[0035] Specifically, the material pipeline B includes a material pipeline B1601, a material pipeline B2602 and a material pipeline B3603. Among them, one end of the material pipeline B1601 is connected to the material tank feed port 401, one end of the material pipeline B2602 is connected to the second dispersing mechanism discharge port 202, and one end of the material pipeline B3603 is connected to the third dispersing mechanism discharge port 302. The other ends of the above-mentioned material pipelines B1601, B2602 and B3603 are interconnected, and a one-way valve S66031 is provided on the material pipeline B3603, and a one-way valve S46021 is provided on the material pipeline B2602.

[0036] Preferably, a three-way valve may be used to replace the one-way valve S46021 and the one-way valve S66031 at the interconnected points of the material pipeline B1601, the material pipeline B2602 and the material pipeline B3603, so as to respectively stop the flow of the above-mentioned material pipelines B1601-B3603.

[0037] Furthermore, the utility model is also provided with a material pipeline C700, one end of which is connected to the material pipeline B2602, and at the connection between the material pipeline C700 and the material pipeline B2602, the opening and closing state of the one-way valve S46021 does not affect the material flowing from the second dispersion mechanism outlet 202 into the material pipeline B2602 and the material pipeline C700 in sequence; in the utility model, the one-way valve S46021 is arranged in front of the connection between the material pipeline C700 and the material pipeline B2602. The other end of the material pipeline C700 is connected to the material pipeline A3503, and at the connection between the material pipeline C700 and the material pipeline A3503, the opening and closing state of the one-way valve S35031 does not affect the connection state between the material pipeline C700 and the material pipeline A3503; in the present utility model, the one-way valve S35031 is arranged in front of the connection between the material pipeline C700 and the material pipeline A3503. In addition, a one-way valve S5701 is arranged on the material pipeline C700. The direction away from the discharge port 202 of the second dispersion mechanism is defined as the front.

[0038] In addition, in order to realize automatic circulation of materials in the material tank 400, the first dispersing mechanism 100, the second dispersing mechanism 200, the third dispersing mechanism 300 and the material pipeline AC, a material circulation pump 800 is also provided on the material pipeline A1501. The material circulation pump 800 of the utility model is a pneumatic diaphragm pump.

[0039] At this point, the utility model interconnects the material tank 400, the first dispersing mechanism 100, the second dispersing mechanism 200, the third dispersing mechanism 300 and the material circulation pump 800 through the above-mentioned material pipeline AC, and the one-way valves S1-S6 control the flow direction of the material to realize the separate dispersing processes of shear dispersion, ultrasonic dispersion and sand grinding dispersion of the material, the combined dispersing process of two of the above three dispersing processes, or the automatic circulation of the dispersing process of the combination of the above three dispersing processes.

[0040] The working principle and operation process of the utility model are as follows:

[0041] 1. Dispersion process of materials combined with shear dispersion and ultrasonic dispersion:

[0042] Place the material into the material tank 400 through the material tank feed port 401;

[0043] First, open the one-way valve S15011, one-way valve S25021, and one-way valve S46021, and close the one-way valve S35031, one-way valve S5701, and one-way valve S66031; start the shear dispersion disk, pneumatic diaphragm pump, and ultrasonic machine, and set the shear dispersion and ultrasonic dispersion time;

[0044] Then, after the material is dispersed by the shear dispersion disk in the material tank 400, the material flows into the material pipeline A1501 and the material pipeline A2502 in sequence from the material tank outlet 402 under the action of the pneumatic diaphragm pump, and enters the ultrasonic machine from the second dispersion mechanism feed port 201 through the material pipeline A2502. After the ultrasonic dispersion process is completed, the material flows into the material pipeline B2602 and the material pipeline B1601 in sequence from the second dispersion mechanism outlet 202, and enters the material tank 400 through the material tank feed port 401;

[0045] Finally, the material is discharged or the next dispersion process cycle is carried out again.

[0046] 2. Dispersion process of materials using a combination of shearing dispersion and sand grinding dispersion:

[0047] Place the material into the material tank 400 through the material tank feed port 401;

[0048] First, open the one-way valve S15011, one-way valve S35031, and one-way valve S66031, and close the one-way valve S25021, one-way valve S46021, and one-way valve S5701; start the shear dispersion disk, pneumatic diaphragm pump, and sand mill, and set the shear dispersion and sand mill dispersion time;

[0049] Then, after the material is dispersed by the shear dispersion disk in the material tank 400, the material flows into the material pipeline A1501 and the material pipeline A3503 in sequence from the material tank outlet 402 under the action of the pneumatic diaphragm pump, and enters the sand mill through the third dispersion mechanism feed port 301. After the sand milling dispersion process is completed, the material flows into the material pipeline B3603 and the material pipeline B1601 in sequence from the third dispersion mechanism outlet 302, and enters the material tank 400 through the material tank feed port 401;

[0050] Finally, the material is discharged or the next dispersion process cycle is carried out again.

[0051] 3. Dispersion process of materials using a combination of shear dispersion, ultrasonic dispersion and sand mill dispersion:

[0052] Place the material into the material tank 400 through the material tank feed port 401;

[0053] First, open the one-way valve S15011, one-way valve S25021, one-way valve S5701, and one-way valve S66031, and close the one-way valve S35031 and one-way valve S46021; start the shear dispersion disk, pneumatic diaphragm pump, ultrasonic machine, and sand mill, and set the shear dispersion, ultrasonic machine, and sand mill dispersion time;

[0054] Then, after the material is dispersed by the shear dispersion disk in the material tank 400, the material flows into the material pipeline A1501 and the material pipeline A2502 in sequence from the material tank outlet 402 under the action of the pneumatic diaphragm pump, and enters the ultrasonic machine through the material pipeline A2502. After completing the ultrasonic dispersion process, the material flows into the material pipeline C700 through the material pipeline B2602 from the second dispersion mechanism outlet 202, and flows into the material pipeline A3503 through the material pipeline C700, and enters the sand mill through the third dispersion mechanism feed port 301 through the material pipeline A3503. After completing the sand milling dispersion process, the material flows into the material pipeline B3603 and the material pipeline B1601 in sequence through the third dispersion mechanism outlet 302; and enters the material tank 400 through the material tank feed port 401;

[0055] Finally, the material is discharged or the next dispersion process cycle is carried out again.

[0056] The utility model controls the flow direction of the material through the one-way valves S1-S6, and can also carry out a combined dispersion process of ultrasonic dispersion and sand grinding dispersion of the material, as well as a separate shear dispersion process, a separate ultrasonic dispersion process and a separate sand grinding dispersion process of the material. Its operation process is similar to the above-mentioned operation process and will not be repeated here.

[0057] In addition, the utility model can be connected with a control system to realize automatic control of the action time of each dispersion process and the combination sequence between the above-mentioned dispersion processes.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A nanomaterial dispersing device, characterized in that: include: A material tank (400), a second dispersing mechanism (200) and a third dispersing mechanism (300), wherein a feed inlet and a discharge inlet are provided on the material tank (400), the second dispersing mechanism (200) and the third dispersing mechanism (300); The material outlet of the material tank (400) is connected to the feed inlet of the second dispersing mechanism (200) and the feed inlet of the third dispersing mechanism (300) respectively through the material pipeline A, and the feed inlet of the second dispersing mechanism (200) is connected to the feed inlet of the third dispersing mechanism (300) through the material pipeline A, and a plurality of valves for controlling the flow direction of the material are provided on the material pipeline A; The feed port of the material tank (400) is connected to the discharge port of the second dispersing mechanism (200) and the discharge port of the third dispersing mechanism (300) respectively through the material pipeline B, and the discharge port of the second dispersing mechanism (200) is connected to the feed port of the third dispersing mechanism (300) through the material pipeline B, and a plurality of valves for controlling the flow direction of the material are provided on the material pipeline B; The material outlet of the second dispersing mechanism (200) is connected to the material inlet of the third dispersing mechanism (300) via a material pipeline C (700), and a valve for controlling the flow direction of the material is provided on the material pipeline C (700).

2. The nanomaterial dispersing device according to claim 1, characterized in that: The material pipeline A comprises a material pipeline A1 (501), a material pipeline A2 (502) and a material pipeline A3 (503); one end of the material pipeline A1 (501) is connected to the discharge port of the material tank (400), one end of the material pipeline A2 (502) is connected to the feed port of the second dispersing mechanism (200), and one end of the material pipeline A3 (503) is connected to the feed port of the third dispersing mechanism (300); the other ends of the material pipeline A1 (501), the material pipeline A2 (502) and the material pipeline A3 (503) are interconnected, and a one-way valve S1 (5011), a one-way valve S2 (5021) and a one-way valve S3 (5031) are respectively provided on the material pipeline A1 (501), the material pipeline A2 (502) and the material pipeline A3 (503).

3. The nanomaterial dispersing device according to claim 1, characterized in that: The material pipeline A comprises a material pipeline A1 (501), a material pipeline A2 (502) and a material pipeline A3 (503); one end of the material pipeline A1 (501) is connected to the discharge port of the material tank (400), one end of the material pipeline A2 (502) is connected to the feed port of the second dispersing mechanism (200), and one end of the material pipeline A3 (503) is connected to the feed port of the third dispersing mechanism (300); the other ends of the material pipeline A1 (501), the material pipeline A2 (502) and the material pipeline A3 (503) are interconnected; and a three-way valve is provided at the place where the other ends of the material pipeline A1 (501), the material pipeline A2 (502) and the material pipeline A3 (503) are interconnected.

4. The nanomaterial dispersing device according to claim 1, characterized in that: The material pipeline B includes a material pipeline B1 (601), a material pipeline B2 (602) and a material pipeline B3 (603); one end of the material pipeline B1 (601) is connected to the feed port of the material tank; one end of the material pipeline B2 (602) is connected to the discharge port of the second dispersing mechanism, and one end of the material pipeline B3 (603) is connected to the discharge port of the third dispersing mechanism. The other ends of the material pipeline B1 (601), the material pipeline B2 (602) and the material pipeline B3 (603) are interconnected, and a one-way valve S4 (6021) and a one-way valve S6 (6031) are respectively provided on the material pipeline B2 (602) and the material pipeline B3 (603).

5. The nanomaterial dispersing device according to claim 4, characterized in that: A three-way valve is provided at the other ends of the material pipeline B1 (601), the material pipeline B2 (602) and the material pipeline B3 (603) where they are connected to each other.

6. The nanomaterial dispersing device according to claim 1, characterized in that: One end of the material pipeline C (700) is connected to the material pipeline A, and the other end is connected to the material pipeline B.

7. The nanomaterial dispersing device according to claim 1, characterized in that: A first dispersion mechanism (100) is provided in the material tank (400), and the first dispersion mechanism (100) is a shear dispersion disk.

8. The nanomaterial dispersing device according to claim 1, characterized in that: The second dispersing mechanism (200) is a disperser; and the third dispersing mechanism (300) is a sand mill.

9. The nanomaterial dispersing device according to claim 7, characterized in that: The arrangement positions of the first dispersing mechanism (100), the second dispersing mechanism (200) and the third dispersing mechanism (300) can be interchanged.

10. The nanomaterial dispersing device according to claim 1, characterized in that: A material circulation pump (800) is also provided on the material pipeline A, and is located between the material tank (400) discharge port and the first dispersing mechanism (100) feed port. The material circulation pump (800) is a pneumatic diaphragm pump.

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