Permanent magnet drum adjusting mechanism of slag magnetic separator

By designing the adjustment shaft, sector plate and screw adjustment device in the slag magnetic separator, the 360° adjustment of the permanent magnet cylinder is achieved, solving the problems of limited adjustment range and troublesome operation, and improving the visibility and accuracy of adjustment .

CN222240721UActive Publication Date: 2024-12-27HUNAN XINKESI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420299036.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2024-12-27
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The permanent magnet cylinder adjustment range of the existing slag magnetic separator is limited, the adjustment is difficult and the operation is troublesome, and it cannot meet the needs under different working conditions.

Method used

An adjustment mechanism including an adjustment shaft, a permanent magnet cylinder, a sector plate and a lead screw adjustment device is designed. The 360° adjustment of the permanent magnet cylinder is realized through the connecting rod and a lead screw adjustment device, and the operation is simplified by the crank slider mechanism, and the operation is simplified by the Locking component locks the adjustment position.

Benefits of technology

The intuitive and simple adjustment of the permanent magnet cylinder is realized, the adjustment range is expanded, the operation process is simplified, and the adjustment accuracy and visibility are improved.

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Abstract

The utility model belongs to the field of slag iron removal, and discloses a permanent magnet drum adjusting mechanism of a slag magnetic separator, which comprises an adjusting shaft rotationally mounted on a rack, a permanent magnet drum fixedly arranged on the adjusting shaft and a roller rotationally arranged on the adjusting shaft, a fan-shaped plate which directly faces the permanent magnet cylinder and has the same radian as the permanent magnet cylinder is fixedly mounted at the shaft end of the adjusting shaft, a connecting rod is hinged to the fan-shaped plate, and the connecting rod is hinged to a sliding block of the lead screw adjusting device. According to the utility model, the fan-shaped plate which has the same radian as the permanent magnet cylinder and is arranged opposite to the permanent magnet cylinder is fixed on the adjusting shaft, then the fan-shaped plate is connected with the slide block of the lead screw adjusting device through the connecting rod to form a crank slide block mechanism, the position of the slide block is controlled by using the lead screw so as to control the position of the fan-shaped plate, and the position of the fan-shaped plate is equal to the position of the permanent magnet cylinder; therefore, the position of the permanent magnet cylinder can be visually adjusted, the permanent magnet cylinder can be adjusted by 360 degrees, adjustment can be achieved only by shaking the lead screw, and operation is easy.
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Description

Technical Field

[0001] The utility model belongs to the field of slag iron removal, in particular to a permanent magnetic cylinder adjustment mechanism for a slag magnetic separator. Background Art

[0002] The slag produced during the cadmium production process needs to be treated with a magnetic separator for iron removal. The adjustment angle of the permanent magnet barrel of the existing magnetic separator is limited and cannot meet all working conditions. For example, the Chinese patent application with application number CN201220488132.X discloses a magnetic suction adjustment mechanism for a magnetic separator. When the deflection angle of the magnetic system needs to be adjusted, adjusting the position of the nut 4 on the adjustment rod 2 can drive the magnetic system fixed to the support shaft 6 to adjust within the range of +15° to -15°, ensuring that the magnetic system can be adjusted at any time when the magnetic separator is in working condition. Obviously, the existing adjustment mechanism has the following defects:

[0003] 1. It cannot meet the large-angle adjustment of the permanent magnet tube, and the adjustment range is limited, so it cannot meet the use requirements under different working conditions;

[0004] 2. The permanent magnet is located inside the drum, and the adjusted position is not visible. It takes multiple machine tests to determine the adjustment position, which makes adjustment difficult.

[0005] 3. The existing adjustment structure requires constant operation of the nut, which is troublesome to operate during adjustment.

[0006] Based on this, the present application provides a permanent magnet drum adjustment mechanism for a slag magnetic separator to solve the above problems. Utility Model Content

[0007] The utility model aims to solve the problems of the existing magnetic separator having a limited adjustment range of the permanent magnetic drum, great difficulty in adjusting the position of the permanent magnetic drum, and troublesome adjustment operation. To this end, the utility model provides a permanent magnetic drum adjustment mechanism for a slag magnetic separator.

[0008] The technical solution adopted by the utility model to solve its technical problems is:

[0009] A permanent magnetic drum adjustment mechanism for a slag magnetic separator is provided, comprising an adjusting shaft rotatably mounted on a frame, a permanent magnetic drum fixedly mounted on the adjusting shaft, and a roller rotatably mounted on the adjusting shaft; a fan-shaped plate facing the permanent magnetic drum and having the same curvature as the permanent magnetic drum is fixedly mounted on the shaft end of the adjusting shaft, a connecting rod is hingedly connected to the fan-shaped plate, and the connecting rod is hingedly connected to a slider of a lead screw adjustment device.

[0010] In a preferred embodiment, the fan-shaped plate is a hollow fan-shaped plate, and the hinge hole is arranged on the center line of the fan-shaped plate close to its arc edge.

[0011] In a preferred embodiment, the screw adjustment device includes a base, a screw, a slider and a handwheel, the base is provided with a slide rail, the slider is slidably installed on the slide rail, the screw is rotatably installed on the base, and the screw is threadedly connected to the slider, and the handwheel is arranged at the end of the screw.

[0012] In a preferred embodiment, the screw adjustment device also includes a locking assembly, which includes a gear arranged on the screw, a mounting plate arranged on the base, and a knob plunger pin arranged on the mounting plate, and the bottom of the pin rod of the knob plunger pin is configured as a tooth for inserting into the tooth groove of the gear.

[0013] In a preferred embodiment, sector plates are provided at both ends of the adjusting shaft, and the two sector plates are connected to the screw adjusting device via a connecting rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] First, the utility model fixes a sector plate which is equal to the curvature of the permanent magnet tube and is arranged opposite to the permanent magnet tube on the adjustment shaft, and then the sector plate is connected to the slider of the screw adjustment device through a connecting rod to form a crank slider mechanism, and the position of the slider is controlled by the screw to control the position of the sector plate, and the position of the sector plate is equal to the position of the permanent magnet tube, so as to realize intuitive adjustment of the position of the permanent magnet tube, and the permanent magnet tube can realize 360° azimuth adjustment, and the adjustment only needs to shake the screw, which is simple to operate;

[0016] 2. The locking assembly is configured to lock the position of the permanent magnet cylinder after adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0018] Figure 1 It is a structural schematic diagram of the permanent magnetic drum adjustment mechanism of the slag magnetic separator provided by the utility model;

[0019] Figure 2 yes Figure 1 A side view of the locking assembly is provided.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1—adjusting shaft, 2—permanent magnet cylinder, 3—drum, 4—sector plate, 5—connecting rod, 6—screw adjustment device, 6.1—base, 6.1.1—slide rail, 6.2—screw, 6.3—slider, 6.4—handwheel, 6.5—gear, 6.6—mounting plate, 6.7—knob plunger pin, 6.7.1—gear. DETAILED DESCRIPTION

[0022] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model; the terms "install", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0026] Embodiment: This embodiment provides a permanent magnetic drum adjustment mechanism for a slag magnetic separator, as shown in the attached Figure 1 As shown, it includes an adjustment shaft 1 rotatably mounted on a frame (not shown in the figure), a permanent magnet cylinder 2 fixedly mounted on the adjustment shaft, and a roller 3 rotatably mounted on the adjustment shaft, and the roller is driven by a drive device using a chain drive or a belt drive. This is a prior art and will not be described in detail here. In order to solve the technical problems existing in the existing permanent magnet cylinder adjustment mechanism, this embodiment adopts the following solution:

[0027] As attached Figure 1 As shown, the axial end of the adjustment shaft 1 is fixedly mounted with a fan-shaped plate 4 which is directly opposite to the permanent magnetic tube 2 and has the same arc as the permanent magnetic tube 2. This design allows the position of the fan-shaped plate to represent the relative position of the permanent magnetic tube, thus realizing the visual adjustment of the permanent magnetic tube. The fan-shaped plate 4 is hinged with a connecting rod 5, and the connecting rod 5 is hingedly connected to the slider 6.3 of the screw adjustment device 6. This design allows the fan-shaped plate, the connecting rod and the slider to form a crank slider mechanism. The fan-shaped plate constitutes a crank. By changing the position of the slider, the fan-shaped plate can be adjusted 360°, thereby realizing the adjustment of the permanent magnetic tube 360°. The position of the slider is controlled by the screw. The angle adjustment of the permanent magnetic tube can be achieved by simply rotating the screw, and the adjustment operation is simple.

[0028] Preferably, as attached Figure 1 As shown, the screw adjustment device 6 of this embodiment includes a base 6.1, a screw 6.2, a slider 6.3 and a handwheel 6.4, wherein the base 6.1 is fixed on a frame, a slide rail 6.1.1 is provided on the base 6.1, the slider 6.3 is slidably mounted on the slide rail 6.1.1, the screw 6.2 is rotatably mounted on the base 6.1, and the screw 6.2 is screwed to the slider 6.3, and the handwheel 6.4 is arranged at the end of the screw 6.2. In this embodiment, the position of the slider can be controlled by rotating the handwheel, and then the position of the fan-shaped plate can be controlled, and the position of the fan-shaped plate represents the relative position of the permanent magnetic cylinder. In other embodiments, the handwheel can be replaced by a stepping motor to realize automatic adjustment.

[0029] Further, as attached Figure 1 and attached Figure 2 As shown, the screw adjustment device 6 of this embodiment also includes a locking assembly, which includes a gear 6.5 arranged on the screw, a mounting plate 6.6 arranged on the base, and a knob plunger pin 6.7 arranged on the mounting plate. The bottom of the pin rod of the knob plunger pin 6.7 is set as a tooth 6.7.1, which is used to insert into the tooth groove of the gear 6.5. The setting of the locking assembly of this embodiment is used to lock the position of the permanent magnet cylinder after adjustment. In specific operation, when the position of the permanent magnet cylinder needs to be adjusted, the knob plunger pin is pulled out and rotated to a certain angle so that the tooth on the pin rod is disengaged from the gear and maintains the position. After adjusting the position, the knob plunger pin is reset, and the tooth on the pin rod is inserted into the tooth groove to ensure the position of the screw.

[0030] Preferably, as attached Figure 1 As shown, the fan-shaped plate 4 of this embodiment is a hollow fan-shaped plate, and the hollow structure design saves materials and reduces costs. Preferably, the hinge hole is set at the center line of the fan-shaped plate 4 near its arc edge.

[0031] Preferably, in this embodiment, sector plates 4 are provided at both ends of the adjusting shaft 4, and the two sector plates 4 are connected to the screw adjusting device 6 through a connecting rod 5. By providing the adjusting mechanism at both ends of the adjusting shaft, the force is more evenly applied, thereby increasing the service life of the adjusting mechanism.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A permanent magnetic drum adjustment mechanism for a slag magnetic separator, comprising an adjustment shaft rotatably mounted on a frame, a permanent magnetic drum fixedly mounted on the adjustment shaft, and a roller rotatably mounted on the adjustment shaft; characterized in that: A fan-shaped plate facing the permanent magnetic cylinder and having the same curvature as the permanent magnetic cylinder is fixedly mounted on the shaft end of the adjusting shaft, a connecting rod is hingedly connected to the fan-shaped plate, and the connecting rod is hingedly connected to the slider of the lead screw adjusting device; The screw adjustment device includes a base, a screw, a slider and a handwheel. The base is provided with a slide rail, the slider is slidably installed on the slide rail, the screw is rotatably installed on the base, and the screw is threadedly connected to the slider. The handwheel is arranged at the end of the screw.

2. The permanent magnetic drum adjustment mechanism for a slag magnetic separator according to claim 1, characterized in that: The fan-shaped plate is a hollow fan-shaped plate, and the hinge hole is arranged on the center line of the fan-shaped plate close to its arc edge.

3. The permanent magnetic drum adjustment mechanism for a slag magnetic separator according to claim 1, characterized in that: The screw adjustment device also includes a locking assembly, which includes a gear arranged on the screw, a mounting plate arranged on the base, and a knob plunger pin arranged on the mounting plate. The bottom of the pin rod of the knob plunger pin is configured as a toothing for inserting into the tooth groove of the gear.

4. The permanent magnetic drum adjustment mechanism for a slag magnetic separator according to any one of claims 1 to 3, characterized in that: Both ends of the adjusting shaft are provided with fan-shaped plates, and the two fan-shaped plates are connected to the screw adjusting device through a connecting rod.