3D printer

The 3D printer addresses nozzle cleaning and real-time defect detection issues with a camera and cleaning mechanism, enhancing print quality and usability.

CN222246124UInactive Publication Date: 2024-12-27HAINAN UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421054085.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional FDM type 3D printers face issues with plastic filament adhering to the nozzle, making cleaning difficult and affecting subsequent prints, and cameras with fixed angles unable to detect defects in real-time.

Method used

A 3D printer with a camera capable of position and angle adjustment, combined with a cleaning mechanism using rubber rollers and a gear system to clean the nozzle, and a modular design for layer-by-layer printing with noise and vibration reduction.

Benefits of technology

The printer effectively cleans the nozzle and allows for real-time defect detection, reducing operational noise and improving print quality by avoiding blind spots and facilitating easy maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222246124U_ABST
    Figure CN222246124U_ABST
Patent Text Reader

Abstract

The utility model provides a 3D printer. The 3D printer comprises a cabinet body, a mounting plate is fixedly connected to the surface of one side wall of the cabinet body, two gears are rotatably connected to the surface of the mounting plate, the two gears are arranged in a bilateral symmetry mode and are engaged, rubber cleaning rollers are installed on the surfaces of the two gears, and the rubber cleaning rollers are arranged on the surfaces of the two gears. A limiting block is welded to the position, on one side of the gear, of the surface of the mounting plate, a rack is slidably connected to the interior of the limiting block, the rack is meshed with the gear on one side, a collecting box is arranged at the position on the lower sides of the two rubber cleaning rollers, and the top of the collecting box is of an opening structure. Vertical grooves are formed in the inner walls of the left side and the right side of the cabinet body. The 3D printer has the advantages that the camera can be controlled in position and adjusted in angle, and meanwhile plastic bonded to a spray head can be conveniently cleaned and collected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of 3D printers, in particular to a 3D printer. Background Art

[0002] 3D printer, also known as three-dimensional printer (3DP), is a machine of cumulative manufacturing technology, that is, rapid prototyping technology. It is based on a digital model file and uses special wax materials, powdered metal or plastic and other adhesive materials to print layers of adhesive materials to make three-dimensional objects. At present, 3D printers are used to manufacture products. The technology of constructing objects by printing layer by layer. The principle of 3D printer is to put data and raw materials into the 3D printer, and the machine will make the product layer by layer according to the program. The commonly used FDM type printer prints layer by layer by heating and melting the plastic filament, which has a wide range of applications.

[0003] However, traditional FDM type 3D printers still have certain problems during use: first, when operating this type of printer, the plastic filament needs to be pushed into the hot melt module to heat it into liquid, and then transported to the nozzle. During the printing process, some plastic is easily adhered to the surface of the nozzle, and then sticks to it after cooling, which is difficult to clean and collect, resulting in affecting the subsequent printing of other products. Secondly, many products take a long time to print. Operators generally set the product parameters, start printing, and then do other things. In order to facilitate the monitoring and control of the printed products, some printers will install cameras inside, but the cameras cannot control the position and adjust the angle, resulting in users not being able to know in time when problems occur in certain parts of the product.

[0004] Therefore, it is necessary to provide a new 3D printer to solve the above technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a 3D printer which has a camera capable of position control and angle adjustment and conveniently cleans and collects plastic adhered to a nozzle.

[0006] In order to solve the above technical problems, the utility model provides a 3D printer comprising: a cabinet, a mounting plate fixedly connected to the surface of one side wall of the cabinet, a gear rotatably connected to the surface of the mounting plate, two gears symmetrically arranged on the left and right, the two gears meshing with each other, rubber cleaning rollers are installed on the surfaces of the two gears, a limiting block is welded on the surface of the mounting plate on one side of the gear, a rack is slidably connected inside the limiting block, the rack meshes with the gear on one side, a collection box is arranged at the lower side of the two rubber cleaning rollers, the top of the collection box is an open structure, and the left and right sides of the cabinet The inner walls are provided with vertical grooves, and a moving block is slidably connected inside the vertical grooves, a frame is fixedly connected between two of the moving blocks, a fastening bolt is threadedly connected to the surface of the moving block located on the upper side of the frame, and rotating drums are rotatably connected to the four corners of the frame, a support frame is provided on the upper side of the four rotating drums, a mounting seat is slidably connected to the surface of the support frame, and an adjusting belt is sleeved on the outer side of the four rotating drums, the adjusting belt is fixedly connected to the mounting seat, a camera is rotatably connected to the surface of the mounting seat, and a lighting lamp is provided on the surface of the mounting seat located on the lower side of the camera, and a rotating motor is installed at the bottom of the rotating drum on one side.

[0007] As a further solution of the utility model, a screw rod is rotatably connected to the inner wall of the bottom of one side of the cabinet, a base is threadedly connected to the surface of the screw rod, a limit rod is arranged at a position on one side of the screw rod, the limit rod is slidably connected to the base, a magnetic plate is arranged on the upper surface of the base, and the base, screw rod, limit rod and magnetic plate are all located on the inner side of the frame.

[0008] Through the above technical solution, the magnetic plate is placed on the upper side of the base to carry the product to be printed, and the screw on one side can be driven by the motor to move up and down in height, thereby realizing layer-by-layer printing of the product.

[0009] As a further solution of the utility model, the surface of the cabinet is connected to a cabinet door via a hinge, the interior of the cabinet door is inlaid with glass, the top of the cabinet is connected to a top cover via bolts, and supporting feet are provided at the four corners of the bottom of the cabinet, and shock-absorbing pads are bonded to the bottom of the supporting feet.

[0010] Through the above technical solution, by closing the cabinet door and cooperating with the shock-absorbing pads at the bottom of the legs, the noise and vibration generated when the printer is working can be reduced, and by opening the top cover on the top of the cabinet, the user can conveniently repair the internal devices.

[0011] As a further solution of the utility model, a filter module is connected to a side wall surface of the cabinet through bolts, and a pay-off wheel is installed on the cabinet surface located below the filter module.

[0012] Through the above technical solution, when the hot melt module is working, it is necessary to use the cooling fan to dissipate heat and blow the cooling air to the product to cool it. Therefore, when the cabinet door is closed, the cooling fan needs to draw air from the outside. By installing a filter module at the vent position, it can avoid external impurities from being sucked into the cabinet.

[0013] As a further solution of the utility model, a fixing frame is installed on the inner wall of the cabinet located on the upper side of the rubber cleaning roller, longitudinal rods are arranged on the left and right sides of the fixing frame, a longitudinal slider is slidably connected to the surface of the longitudinal rod, a longitudinal belt is arranged on one side of the longitudinal rod, and the longitudinal belt is fixedly connected to the longitudinal slider.

[0014] Through the above technical solution, the longitudinal belt is driven to move by an external stepper motor, thereby causing the longitudinal slider on the longitudinal rod to change position, so that the nozzle can complete the change in the Y-axis direction.

[0015] As a further solution of the utility model, a cross bar is connected between the two longitudinal sliders, a cross bar is slidably connected to the surface of the cross bar, a cross belt is provided on one side of the cross bar, the cross belt is fixedly connected to the cross slider, a hot melt module is installed on the surface of the cross slider, and a nozzle is installed at the bottom of the hot melt module.

[0016] Through the above technical solution, the horizontal belt is driven to move by a stepper motor, so that the horizontal slider on the horizontal bar can be adjusted in position, so that the nozzle can complete the movement in the X-axis direction. In addition, the screw rod can drive the base to move up and down through the motor. This structure can print products layer by layer.

[0017] As a further solution of the utility model, the rubber cleaning roller is located on one side of the base.

[0018] Through the above technical solution, when the nozzle completes the printing work, the position adjustment module is used to clamp the nozzle between two rubber cleaning rollers. At this time, due to the operation of the heat dissipation fan, the plastic attached to the nozzle has cooled and adhered to it. At this time, the user can move the rack up and down to drive the gear on one side to rotate. The two gears are engaged with each other and thus rotate in a relatively close direction, so that the two rubber cleaning rollers can clean the nozzle in the middle position. The cleaned plastic will fall into the collection box at the bottom for collection, and the user can clean the collection box regularly.

[0019] Compared with the related art, the 3D printer provided by the utility model has the following beneficial effects:

[0020] 1. In the utility model, when the nozzle completes printing, the position adjustment module is used to sandwich the nozzle between two rubber cleaning rollers. At this time, due to the operation of the heat dissipation fan, the plastic attached to the nozzle has cooled and adhered to it. At this time, the user can move the rack up and down to drive the gear on one side to rotate. The two gears are meshed with each other and rotate in a relatively close direction, so that the two rubber cleaning rollers can clean the nozzle in the middle position. The cleaned plastic will fall into the collection box at the bottom for collection. The user can clean the collection box regularly;

[0021] 2. In the utility model, when the user places the printer at home to print products and goes out, the user can observe the working status of the printer inside the cabinet through the camera, check the progress of the product and whether there are any defects, etc. In order to facilitate an all-round viewing of the product, the frame in the structure can be adjusted in height through the vertical slot. After the adjustment is completed, the frame can be fixed at the height by tightening the fastening bolts. After that, the adjustment belt can be driven to move by controlling the rotation of the rotating motor at the bottom of the drum, so that the camera and the lighting on the mounting base can be adjusted along the inner side of the frame to observe the product from all angles. Compared with a camera with a fixed viewing angle, this design can avoid blind spots. If a defect occurs in a certain position of the product during printing, the user can immediately find it. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0023] Figure 1 The overall structure of a 3D printer in the utility model is shown in FIG. Figure 1 ;

[0024] Figure 2 The overall structure of a 3D printer in the utility model is shown in FIG. Figure 2 ;

[0025] Figure 3 A schematic diagram of the local structure of a 3D printer in the utility model Figure 1 ;

[0026] Figure 4 A schematic diagram of the local structure of a 3D printer in the utility model Figure 2 ;

[0027] Figure 5 The utility model is a schematic diagram of the partial structure of a 3D printer.

[0028] Description of main symbols:

[0029] 1. Cabinet; 2. Pay-off wheel; 3. Filter module; 4. Fixing frame; 5. Frame; 6. Vertical slot; 7. Hot melt module; 8. Nozzle; 9. Base; 10. Magnetic plate; 11. Screw rod; 12. Fastening bolt; 13. Limit rod; 14. Adjusting belt; 15. Rubber cleaning roller; 16. Collecting box; 17. Rack; 18. Limit block; 19. Gear; 20. Cross bar; 21. Cross slider; 22. Cross belt; 23. Longitudinal bar; 24. Longitudinal belt; 25. Longitudinal slider; 26. Camera; 27. Light; 28. Support frame; 29. ​​Drum. DETAILED DESCRIPTION

[0030] Please combine Figures 1 to 5 ,in, Figure 1 The overall structure of a 3D printer in the utility model is shown in FIG. Figure 1 ; Figure 2 The overall structure of a 3D printer in the utility model is shown in FIG. Figure 2 ; Figure 3 A schematic diagram of the local structure of a 3D printer in the utility model Figure 1 ; Figure 4 A schematic diagram of the local structure of a 3D printer in the utility model Figure 2 ; Figure 5 The following is a schematic diagram of the partial structure of a 3D printer in the utility model. A 3D printer includes:

[0031] Cabinet 1, a mounting plate is fixedly connected to the surface of one side wall of the cabinet 1, a gear 19 is rotatably connected to the surface of the mounting plate, two gears 19 are symmetrically arranged on the left and right, the two gears 19 are meshed with each other, a rubber cleaning roller 15 is installed on the surface of the two gears 19, a limiting block 18 is welded on the surface of the mounting plate on one side of the gear 19, a rack 17 is slidably connected inside the limiting block 18, the rack 17 is meshed with the gear 19 on one side, a collecting box 16 is arranged at the lower side of the two rubber cleaning rollers 15, the top of the collecting box 16 is an open structure, and vertical grooves 6 are opened on the inner walls on the left and right sides of the cabinet 1, and the vertical grooves 6 A moving block is slidably connected inside, a frame 5 is fixedly connected between the two moving blocks, a fastening bolt 12 is threadedly connected to the surface of the moving block located on the upper side of the frame 5, and rotating drums 29 are rotatably connected to the four corners inside the frame 5. A support frame 28 is provided on the upper side of the four rotating drums 29, and a mounting seat is slidably connected to the surface of the support frame 28. An adjusting belt 14 is sleeved on the outer side of the four rotating drums 29, and the adjusting belt 14 is fixedly connected to the mounting seat. A camera 26 is rotatably connected to the surface of the mounting seat, and an illuminating lamp 27 is provided on the surface of the mounting seat located on the lower side of the camera 26. A rotating motor is installed at the bottom of the rotating drum 29 on one side.

[0032] like Figure 1As shown, a screw rod 11 is rotatably connected to the inner wall of the bottom of one side of the cabinet 1, and a base 9 is threadedly connected to the surface of the screw rod 11. A limit rod 13 is arranged at a position on one side of the screw rod 11, and the limit rod 13 is slidably connected to the base 9. A magnetic plate 10 is arranged on the upper surface of the base 9, and the base 9, the screw rod 11, the limit rod 13 and the magnetic plate 10 are all located on the inner side of the frame 5.

[0033] The magnetic plate 10 is placed on the upper side of the base 9 to carry the product to be printed, and the lead screw 11 on one side can be driven by a motor to move up and down in height, thereby realizing layer-by-layer printing of the product.

[0034] like Figure 1 As shown, the surface of the cabinet body 1 is connected to a cabinet door via a hinge, the interior of the cabinet door is inlaid with glass, the top of the cabinet body 1 is connected to a top cover via bolts, and supporting feet are provided at the four corners of the bottom of the cabinet body 1, and shock-absorbing pads are bonded to the bottom of the supporting feet.

[0035] By closing the cabinet door and using the shock-absorbing pads at the bottom of the legs, the noise and vibration generated when the printer is working can be reduced. By opening the top cover on the top of the cabinet 1, it is convenient for users to repair the internal devices.

[0036] like Figure 1 As shown, a filter module 3 is connected to a side wall surface of the cabinet 1 through bolts, and a pay-off wheel 2 is installed on the surface of the cabinet 1 located below the filter module 3 .

[0037] When the hot melt module 7 is working, it needs to use a cooling fan to dissipate heat and blow the cooling air toward the product to cool it. Therefore, when the cabinet door is closed, the cooling fan needs to draw air from the outside. By installing a filter module 3 at the vent position, it can prevent external impurities from being sucked into the cabinet 1.

[0038] like Figure 1 As shown, a fixing frame 4 is installed on the inner wall of the cabinet 1 located on the upper side of the rubber cleaning roller 15, and longitudinal rods 23 are arranged on the left and right sides inside the fixing frame 4. A longitudinal slider 25 is slidably connected to the surface of the longitudinal rod 23, and a longitudinal belt 24 is arranged on one side of the longitudinal rod 23, and the longitudinal belt 24 is fixedly connected to the longitudinal slider 25.

[0039] The longitudinal belt 24 is driven to move by an external stepping motor, thereby causing the longitudinal slider 25 on the longitudinal rod 23 to change position, so that the nozzle 8 can complete the change in the Y-axis direction.

[0040] like Figure 1As shown, a cross bar 20 is connected between two longitudinal sliders 25, a cross slider 21 is slidably connected to the surface of the cross bar 20, a cross belt 22 is provided on one side of the cross bar 20, the cross belt 22 is fixedly connected to the cross slider 21, a hot melt module 7 is installed on the surface of the cross slider 21, and a nozzle 8 is installed at the bottom of the hot melt module 7.

[0041] The stepper motor drives the horizontal belt 22 to move, so that the horizontal slider 21 on the horizontal bar 20 can be adjusted in position, so that the nozzle 8 can move in the X-axis direction. In addition, the screw rod 11 can drive the base 9 to move up and down through the motor. This structure can print products layer by layer.

[0042] like Figure 1 As shown, the rubber cleaning roller 15 is located at one side of the base 9.

[0043] When the nozzle 8 completes the printing work, the position adjustment module is used to clamp the nozzle 8 between the two rubber cleaning rollers 15. At this time, due to the operation of the heat dissipation fan, the plastic attached to the nozzle 8 has cooled and adhered to it. At this time, the user can move the rack 17 up and down to drive the gear 19 on one side to rotate. The two gears 19 are meshed with each other and thus rotate in a relatively close direction, so that the two rubber cleaning rollers 15 can clean the nozzle 8 in the middle position. The cleaned plastic will fall into the collection box 16 at the bottom for collection. The user can clean the collection box 16 regularly.

[0044] The working principle of a 3D printer provided by the utility model is as follows:

[0045] Step 1: After the nozzle 8 has finished printing, the position adjustment module is used to clamp the nozzle 8 between two rubber cleaning rollers 15. At this time, due to the operation of the cooling fan, the plastic attached to the nozzle 8 has cooled and adhered to it. At this time, the user can move the rack 17 up and down to drive the gear 19 on one side to rotate. The two gears 19 are meshed with each other and thus rotate in a relatively close direction, so that the two rubber cleaning rollers 15 can clean the nozzle 8 in the middle position. The cleaned plastic will fall into the collection box 16 at the bottom for collection. The user can clean the collection box 16 regularly.

[0046] Step 2: When the user places the printer at home to print products and goes out, the user can observe the working status of the printer inside the cabinet 1 through the camera 26, check the progress of the product and whether there are any defects, etc. In order to facilitate a comprehensive view of the product, the frame 5 in the structure can be adjusted in height through the vertical slot 6. After the adjustment is completed, the frame 5 can be fixed at the height by tightening the fastening bolts 12. After that, the adjustment belt 14 can be driven to move by controlling the rotation of the rotating motor at the bottom of the rotating drum 29, so that the camera 26 and the lighting 27 on the mounting seat can be adjusted along the inner side of the frame 5 to observe the product from various angles. Compared with the camera 26 with a fixed viewing angle, this design can avoid blind spots. If a defect occurs at a certain position of the product during printing, the user can immediately find it.

[0047] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0048] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0049] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A 3D printer, characterized in that: The cabinet (1) comprises a mounting plate fixedly connected to a side wall surface of the cabinet (1), a gear (19) rotatably connected to the surface of the mounting plate, two gears (19) being symmetrically arranged on the left and right, the two gears (19) being meshed with each other, a rubber cleaning roller (15) being installed on the surface of the two gears (19), a limiting block (18) being welded to the surface of the mounting plate on one side of the gear (19), a rack (17) being slidably connected inside the limiting block (18), the rack (17) being meshed with the gear (19) on one side, a collecting box (16) being arranged at a position below the two rubber cleaning rollers (15), the top of the collecting box (16) being an open structure, vertical grooves (6) being provided on the inner walls on both sides of the left and right sides of the cabinet (1), A moving block is slidably connected inside the vertical groove (6), a frame (5) is fixedly connected between the two moving blocks, a fastening bolt (12) is threadedly connected to the surface of the moving block located on the upper side of the frame (5), a rotating drum (29) is rotatably connected to the four corners inside the frame (5), a support frame (28) is arranged on the upper side of the four rotating drums (29), a mounting seat is slidably connected to the surface of the support frame (28), an adjusting belt (14) is sleeved on the outer side of the four rotating drums (29), the adjusting belt (14) is fixedly connected to the mounting seat, a camera (26) is rotatably connected to the surface of the mounting seat, an illuminating lamp (27) is arranged on the surface of the mounting seat located on the lower side of the camera (26), and a rotating motor is installed at the bottom of the rotating drum (29) on one side.

2. The 3D printer according to claim 1, characterized in that: A screw rod (11) is rotatably connected to the inner wall of the bottom of one side of the cabinet (1); a base (9) is threadedly connected to the surface of the screw rod (11); a limit rod (13) is provided at a position on one side of the screw rod (11); the limit rod (13) is slidably connected to the base (9); a magnetic attraction plate (10) is provided on the upper surface of the base (9); and the base (9), the screw rod (11), the limit rod (13) and the magnetic attraction plate (10) are all located on the inner side of the frame (5).

3. The 3D printer according to claim 1, wherein: The surface of the cabinet body (1) is connected to a cabinet door via a hinge, the interior of the cabinet door is inlaid with glass, the top of the cabinet body (1) is connected to a top cover via bolts, and supporting feet are arranged at the four corners of the bottom of the cabinet body (1), and shock-absorbing pads are bonded to the bottom of the supporting feet.

4. The 3D printer according to claim 1, wherein: A filter module (3) is connected to a side wall surface of the cabinet (1) via bolts, and a pay-off wheel (2) is installed on the surface of the cabinet (1) located below the filter module (3).

5. The 3D printer according to claim 1, wherein: A fixing frame (4) is installed on the inner wall of the cabinet (1) above the rubber cleaning roller (15), longitudinal rods (23) are arranged on the left and right sides of the fixing frame (4), a longitudinal slider (25) is slidably connected to the surface of the longitudinal rod (23), a longitudinal belt (24) is arranged on one side of the longitudinal rod (23), and the longitudinal belt (24) is fixedly connected to the longitudinal slider (25).

6. The 3D printer according to claim 5, characterized in that: A cross bar (20) is connected between the two longitudinal sliders (25), a cross slider (21) is slidably connected to the surface of the cross bar (20), a cross belt (22) is provided on one side of the cross bar (20), the cross belt (22) is fixedly connected to the cross slider (21), a hot melt module (7) is installed on the surface of the cross slider (21), and a nozzle (8) is installed at the bottom of the hot melt module (7).

7. The 3D printer according to claim 2, characterized in that: The rubber cleaning roller (15) is located on one side of the base (9).