Ultrasonic looping welding device for absorbable suture line

By using the collaborative design of an ultrasonic welding machine, rotary handle and thimble cylinder in the suture ring device, the problem of low adhesive efficiency is solved, and the efficient and stable welding of sutures is achieved, and the production efficiency and welding quality are improved.

CN222246166UActive Publication Date: 2024-12-27NANJING JUANRUN MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202421114334.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-27
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the prior art, the adhesive method achieves the connection efficiency of absorbable surgical suture unidirectional rings, the time to wait for the glue to cure for a long time, and the cost of consumables is high, making it not suitable for mass production.

Method used

An absorbable suture ultrasonic ring welding device including a frame, ring-pulling mechanism and ultrasonic welding machine is designed. Through the synergy between the rotating handle and the thimble cylinder, the precise ring-shaped knot of the suture is realized, and the ultrasonic welding machine is used. Perform welding.

Benefits of technology

The quality and efficiency of suture welding are improved, the physical strength consumption of the operator is reduced, and the firmness and smoothness of the welding are ensured, and the residual wires on the tail are not required to be cut off, which saves materials and improves the consistency of working efficiency and welding quality.

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Abstract

The utility model discloses an absorbable suture ultrasonic looping welding device which comprises a rack, a looping mechanism and an ultrasonic welding machine are arranged on the rack, and the looping mechanism comprises a mold base, a looping base, an adjustable mold groove, a rotating handle, a looping ejector pin, a movable ejector pin, a displacement module, an ejector pin air cylinder and the like. According to the utility model, the rotating handle is controlled to drive the ring winding thimble to move accurately, and a suture line can smoothly form an annular knot by cooperating with the synergistic effect of the thimble cylinder, so that the looping quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of suture looping and connection equipment, in particular to an absorbable suture ultrasonic looping and welding device. Background Art

[0002] Currently, the gluing method used in the market is to achieve one-way looping and needle-thread connection of absorbable surgical sutures. The time spent waiting for the glue to solidify is long. Generally, it takes 5 to 20 minutes for one gluing. The efficiency is low and the labor cost is high. In addition, the consumables cost of glue and glue application equipment is also incurred. Therefore, it is not suitable for large-scale production of one-way looping of absorbable surgical sutures. Utility Model Content

[0003] Technical purpose: In view of the above technical problems, the utility model proposes an absorbable suture ultrasonic loop welding device, which has a stable mechanical structure and can weld the suture firmly and smoothly, thereby ensuring the consistency and reliability of the welding quality.

[0004] Technical solution: To achieve the above technical objectives, the utility model adopts the following technical solution:

[0005] An absorbable suture ultrasonic looping and welding device comprises a frame, on which a looping mechanism and an ultrasonic welding machine are arranged, wherein the looping mechanism comprises a mold base, a looping base, an adjustable mold groove, a rotating handle, a looping ejector pin, a movable ejector pin, a displacement module and an ejector pin cylinder, the mold base is mounted on the frame, the looping base and the ejector pin cylinder are relatively arranged on the mold base, the output end of the ejector pin cylinder is connected to the displacement module, one end of the displacement module is mounted with a movable ejector pin, the adjustable mold groove and the rotating handle are mounted on the looping base, and the looping ejector pin is mounted on the front end of the rotating handle.

[0006] Preferably, the device is also provided with a weld joint installation fixture and a linear guide lifting motion assembly. The weld joint installation fixture is installed on the frame through the linear guide lifting motion assembly. The linear guide lifting assembly is used to adjust the position of the weld joint installation fixture in the vertical direction. The weld joint of the ultrasonic welding machine is installed in the weld joint installation fixture.

[0007] Preferably, the linear guide lifting motion assembly includes a slider, a servo motor and a lead screw which are arranged on a frame.

[0008] Preferably, the ejector cylinder and the ultrasonic welding machine are respectively provided with a foot switch.

[0009] Beneficial effects: Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0010] The device of the utility model controls the rotating handle to drive the looping needle to move precisely, and cooperates with the synergistic effect of the needle cylinder to enable the suture to smoothly form a loop knot. This innovative design changes the traditional way of manual looping and knotting, not only reducing the physical exertion of the operator, but also significantly improving the quality and efficiency of looping. Its mechanical structure is stable, and it can make the suture welded firmly and smoothly, without cutting off the tail excess line, improving work efficiency and ensuring the consistency and reliability of welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic structural diagram of an absorbable suture ultrasonic looping and welding device proposed in Example 1;

[0012] Figure 2 for Figure 1 A top view of

[0013] Figure 3 A schematic diagram of the position change of the welding head in the welding method;

[0014] Among them, 1-ring ejector, 2-rotating handle, 3-ring base, 4-adjustable mold slot, 5-movable ejector, 6-displacement module, 7-ejector cylinder, 8-mold base. DETAILED DESCRIPTION

[0015] The embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.

[0016] Embodiment 1

[0017] like Figure 1 and Figure 2 As shown, this embodiment proposes an efficient and stable ultrasonic loop welding device for absorbable sutures, which integrates key components such as a loop ejector 1, a rotating handle 2, a loop base 3, an adjustable mold groove 4, a movable ejector 5, a displacement module 6, an ejector cylinder 7, and a mold base 8, which work together to achieve precise welding of sutures. The rotating handle 2, the loop ejector 1, the ejector cylinder 7, and the movable ejector 5 are all arranged on the mold base 8. The suture is cleverly placed in the adjustable mold groove 4. The suture passes through the adjustable mold groove 4 and rests on the loop ejector 1. The movable ejector 5 extends out under the action of the ejector cylinder 7 and cooperates with the loop ejector 1 to clamp the suture. The user gently operates the rotating handle to drive the loop ejector 1 to work accurately, so that the suture quickly forms a ring knot.

[0018] The device also has Figure 1 and Figure 2The ultrasonic welding machine, the fusion joint installation fixture and the linear guide lifting motion assembly not shown in the figure, the fusion joint installation fixture is installed on the frame through the linear guide lifting motion assembly, the linear guide lifting motion assembly is used to adjust the position of the fusion joint installation fixture in the vertical direction, and the fusion joint of the ultrasonic welding machine is installed in the fusion joint installation fixture. Specifically, the linear guide lifting motion assembly can realize the lifting motion control through the slider, servo motor and screw rod arranged on the frame. The ejector cylinder and the ultrasonic welding machine are respectively provided with a foot switch for controlling the on-off of the air circuit or the opening or closing of the welding work.

[0019] Before the device of the utility model works, the operator can select a mold of appropriate specifications for installation according to the specifications of the line to be looped, so as to ensure the matching degree between the mold and the suture line. Then, the suture line is laid flat in the adjustable mold groove to ensure the stability of the suture line during the welding process.

[0020] The operator controls the action of the ejector cylinder through the foot switch, so that the movable ejector extends and cooperates with the ring ejector to clamp the suture. At this time, the operator turns the rotating handle, and the flexible operation of the rotating handle will drive the ring ejector to work accurately, so that the suture quickly forms a ring knot.

[0021] After the loop is completed, step on the foot switch of the ultrasonic welding machine, the welding head will drop and start welding. The ultrasonic energy emitted by the ultrasonic equipment will accurately act on the loop knot to achieve the welding of the suture line. During the welding process, the position of the welding head in the welding method changes as follows Figure 3 As shown, during the looping process, the ejector cylinder 7 provides a stable clamping force to ensure that the suture remains stable during the welding process, and the looping ejector 1 completes the looping action to form a firm ring knot. After completing a loop welding, the movable ejector 5 is retracted under the drive of the ejector cylinder 7.

[0022] The mechanical structure of the device of the utility model is stable. By accurately controlling the ultrasonic energy in the welding process, the suture line can be welded firmly and smoothly without cutting off the tail surplus line, thereby saving materials and improving work efficiency, and ensuring the consistency and reliability of the welding quality.

[0023] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the above embodiments do not limit the utility model in any form, and any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the utility model.

Claims

1. An absorbable suture ultrasonic loop welding device, characterized in that: The invention comprises a frame, on which a looping mechanism and an ultrasonic welding machine are arranged, wherein the looping mechanism comprises a mold base (8), a looping base (3), an adjustable mold groove (4), a rotating handle (2), a looping ejector pin (1), a movable ejector pin (5), a displacement module (6) and an ejector pin cylinder (7); the mold base (8) is mounted on the frame, the looping base (3) and the ejector pin cylinder (7) are arranged on the mold base (8) in a relative manner, the output end of the ejector pin cylinder (7) is connected to the displacement module (6), one end of the displacement module (6) is mounted with the movable ejector pin (5), the adjustable mold groove (4) and the rotating handle (2) are arranged on the looping base (3), and the looping ejector pin (1) is mounted at the front end of the rotating handle (2).

2. The absorbable suture ultrasonic loop welding device according to claim 1, characterized in that: The device is also provided with a weld joint installation fixture and a linear guide lifting motion assembly. The weld joint installation fixture is installed on the frame through the linear guide lifting motion assembly. The linear guide lifting assembly is used to adjust the position of the weld joint installation fixture in the vertical direction. The weld joint of the ultrasonic welding machine is installed in the weld joint installation fixture.

3. The absorbable suture ultrasonic loop welding device according to claim 2, characterized in that: The linear guide rail lifting motion assembly comprises a sliding block, a servo motor and a lead screw which are arranged on a frame.

4. The absorbable suture ultrasonic loop welding device according to claim 2, characterized in that: The ejector cylinder (7) and the ultrasonic welding machine are respectively provided with a foot switch.