Rubber cushion plate extruder
By using the rotating shaft and the drive shaft to drive the fan blades in the rubber extruder for air cooling, and combining the gear and the cutting mechanism to achieve synchronous cutting of the rubber pad, the problem of different cutting during the cooling process in the prior art is solved. Reduces design costs and improves productivity.
Patent Information
- Application Number
- CN202421660197.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing small rubber extruders require independent cutting machines and air coolers during the cooling process. The design cost is high and the cutting and cooling process are not carried out at the same time, so efficient simultaneous processing cannot be achieved.
A rubber pad extruder was designed, using the rotating shaft and the drive shaft to drive the fan blade for air cooling, and at the same time, the gears and cutter mechanisms were used to achieve rapid cutting of the rubber pad. The drive belt and drive motor were used to make the cutter on the surface of the box. Slip to cut to achieve synchronous cutting and cooling.
The cutting and cooling process of rubber pads is realized while the simultaneous execution of the rubber pads is eliminated, which reduces the design cost and improves the production efficiency.
Smart Images

Figure CN222246209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rubber pad extruder. Background Art
[0002] Rubber extruder is a kind of equipment specially used for producing rubber products, usually composed of extruder, cooling system, cutting system, traction system and winding system, etc. It can produce rubber products of various shapes and sizes, such as rubber hoses, rubber strips, rubber sheets, etc., by heating and extruding rubber raw materials.
[0003] The main working principle of the rubber extruder is: put the rubber raw material into the hopper of the extruder, and after heating and plasticization, the rubber raw material is squeezed into a strip or plate with the same shape as the end of the extruder through the screw of the extruder. Then, it is cooled by the cooling system, and then cut by the cutting system to form the required rubber products. Finally, the rubber products are rolled and packaged by the traction system and winding system for subsequent use.
[0004] The existing small rubber extruder has a low temperature during use, and the extruded rubber sheet is small in size, so it can be cooled by water cooling or air cooling. The existing air cooling generally sets a fan at the extrusion position to enhance heat dissipation in the form of air convection. After the heat dissipation is completed, the pad needs to be cut so that the specifications of the pad are relatively consistent. The above setting requires at least one cutting machine and an air cooler to operate independently, and cooperate with CNC technology to realize the timing cutting function of the cutting machine, and the design cost is high. Utility Model Content
[0005] The utility model aims to provide a rubber pad extruder, which can make the cutting and cooling process proceed at the same time, does not need numerical control programming, and has low design cost.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A rubber pad extruder comprises: a bracket; an extrusion device, arranged on one side of the bracket, and used for extruding the rubber pad; a box, arranged on one side of the bracket; a rotating shaft and a driving shaft, and bearings are connected to the side walls of the box; a plurality of fan blades, arranged on the parts of the rotating shaft and the driving shaft inside the box; a driving motor, connected to one end of the rotating shaft; a transmission mechanism, used for rotating the rotating shaft and the driving shaft at the same time; and a cutting mechanism, connected to the driving shaft, and used for cutting the rubber pad.
[0008] The utility model is further configured as follows: the transmission mechanism comprises: transmission wheels, which are respectively arranged on one side where the rotating shaft and the driving shaft pass through the box body; and a transmission belt, which is arranged between the transmission wheels.
[0009] The utility model is further configured as follows: the cutting mechanism includes: a driving wheel, which is arranged at one end of the driving shaft; a gear, which is meshed with the driving wheel, and its diameter and number of teeth are larger than the diameter and number of teeth of the driving wheel; a driving rod one, one end of which is hinged to the eccentric position of the gear; a driving rod two, which is hinged to the driving rod one; a connecting rod, which is hinged to the driving rod two; and a cutter connected to one end of the connecting rod.
[0010] The utility model is further configured as follows: a sliding groove matched with the cutter is arranged on the surface of the box body.
[0011] The utility model is further configured as follows: the cutter is provided with a sliding block matched with the sliding groove.
[0012] The utility model is further configured as follows: the extrusion device comprises: a conveying frame fixed on the bracket; a hopper arranged on one side of the conveying frame; a screw rod arranged in the conveying frame; and an extrusion motor connected to the screw rod.
[0013] The utility model is further configured that: the rotation speed of the driving motor is greater than the rotation speed of the extrusion motor.
[0014] In summary, the utility model has the following beneficial effects: the rubber pad extruder can perform cutting and cooling processes simultaneously, does not require numerical control programming, and has low design costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an embodiment;
[0016] Figure 2 It is a rear view structural schematic diagram of an embodiment;
[0017] Figure 3 for Figure 2 A magnified view of area A;
[0018] Figure 4 It is a side structural schematic diagram of an embodiment.
[0019] Figure numerals: 1. bracket; 2. extrusion device; 4. conveyor frame; 5. hopper; 6. extrusion motor; 7. box body; 8. rotating shaft; 9. driving shaft; 10. fan blade; 11. transmission wheel; 12. transmission belt; 13. driving motor; 14. driving wheel; 15. gear; 16. driving rod one; 17. driving rod two; 18. connecting rod; 19. cutter; 20. slide groove. DETAILED DESCRIPTION
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0022] In the description of the present utility model, "multiple" means two or more than two, unless otherwise clearly specified and specifically defined. In the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0024] like Figure 1 As shown, a rubber pad extruder includes a bracket 1. An extrusion device 2 for extruding the rubber pad is provided on one side of the bracket 1. The extrusion device 2 includes a screw (not shown in the figure) and a conveying frame 4 arranged outside the screw. The conveying frame 4 is fixed on the bracket 1, and a hopper 5 for feeding is provided on one side of the conveying frame 4. The screw is connected to the extrusion motor 6, and the extrusion motor 6 drives the screw to rotate, so that the rubber particles entering the hopper 5 are conveyed and extruded by the screw. Generally, a heating system is also provided on the conveying frame 4 for melting plastic particles. The above is the structure of a general rubber extruder, which is a prior art, so it is not repeated.
[0025] The core technical solution of this application is as follows:
[0026] like Figure 2 , Figure 3 , Figure 4As shown, in order to solve the problem of timed cutting during air cooling, the present application is provided with a box body 7 on one side of the bracket 1. The box body 7 is hollow and the bearings on both side walls are connected with a rotating shaft 8 and a driving shaft 9. The rotating shaft 8 and the driving shaft 9 are provided with a plurality of fan blades 10 on the inner side of the box body 7.
[0027] Among them, two rotating shafts 8 and two driving shafts 9 are respectively provided and arranged on the side walls of the box body 7. A transmission wheel 11 is connected to the side where the rotating shaft 8 and the driving shaft 9 pass through the box body 7. A transmission belt 12 is arranged between the transmission wheels 11. The rotating shaft 8 and the driving shaft 9 rotate simultaneously through the action of the transmission belt 12. In addition, a driving motor 13 is also connected to one end of the rotating shaft 8 to drive the rotating shaft 8 to rotate, thereby driving the fan blades 10 to rotate, and cooperates with the transmission belt 12 to drive the driving shaft 9 to rotate, so that the fan blades 10 on the same side rotate at the same time, and the wind direction is toward the inside of the box body 7, so that the rubber pad passing through the box body 7 is cooled by the wind from the fan blades 10 to accelerate the cooling speed.
[0028] Correspondingly, one end of the driving shaft 9 is connected to a driving wheel 14. The driving wheel 14 is meshed with a gear 15. The diameter and number of teeth of the gear 15 are greater than the diameter and number of teeth of the driving wheel 14. When the driving wheel 14 rotates for multiple turns, the gear 15 rotates for one turn.
[0029] As mentioned above, one end of the gear 15 is connected to the bracket 1 through a rotating rod bearing. A driving rod 16 is hinged at an eccentric position of the gear 15. A driving rod 2 17 is hinged to the driving rod 16. A connecting rod 18 is hinged to the driving rod 2 17. A cutter 19 is connected to one end of the connecting rod 18. Among them, a slide groove 20 matching the cutter 19 is provided on the surface of the box body 7. The cutter 19 can be provided with a slider (not shown in the figure) in conjunction with the slide groove 20, so that the cutter 19 slides on the surface of the box body 7. In detail, the slider and the slide groove 20 can be set in the manner of a dovetail groove and a dovetail block, which restricts the cutter 19 from sliding up and down on the box body 7.
[0030] Overall working process:
[0031] 1. Pour the plastic particles into the hopper 5 and enter the conveying frame 4, start the heating device and the extrusion motor 6, so that the motor drives the screw to rotate and melt the plastic particles through the heating system. When the screw rotates, the plastic particles are conveyed and gradually extruded;
[0032] 2. A mold with a corresponding pad shape is set at the end of the conveying frame 4, so that the extruded plastic is a rubber pad;
[0033] 3. After the rubber pad is extruded, it enters the box body 7, and the drive motor 13 is started. The drive motor 13 drives the rotating shaft 8 to rotate, and cooperates with the transmission wheel 11 and the transmission belt 12 to drive the driving shaft 9 to rotate. The driving shaft 9 and the rotating shaft 8 simultaneously drive the fan blades 10 connected to themselves to rotate rapidly, so as to quickly cool the rubber pad entering the box body 7;
[0034] 4. The driving wheel 14 rotates under the action of the driving shaft 9, driving the gear 15 to rotate, thereby causing the driving rod 16 and the driving rod 2 17 to swing back and forth, so that the cutter 19 slides up and down quickly on one side of the box body 7, cutting the extruded rubber pad into the same specifications and fully cooling it through the action of air cooling;
[0035] 5. Repeat the above steps so that the extruded rubber pads are arranged and removed in sequence.
[0036] It should be noted that:
[0037] The above-mentioned rubber pad extruder is a small extruder;
[0038] The size and number of teeth of the gear 15 can be adjusted according to actual needs;
[0039] The rotation speed of the driving motor 13 is greater than that of the extrusion motor 6, so that the cutter 19 can move up and down quickly. The rotation speed of the driving motor 13 can be adjusted according to the required length specifications of the pad to obtain rubber pads of different specifications.
[0040] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A rubber pad extruder, characterized in that: include: Bracket (1); An extrusion device (2), arranged on one side of the bracket (1), and used for extruding the rubber pad; A box body (7) is arranged on one side of the bracket (1); The rotating shaft (8) and the driving shaft (9) are connected to the side walls of the box (7) by bearings; A plurality of fan blades (10) are arranged on the inner side of the rotating shaft (8) and the driving shaft (9) of the housing (7); A driving motor (13) connected to one end of the rotating shaft (8); A transmission mechanism, used to make the rotating shaft (8) and the driving shaft (9) rotate simultaneously; A cutting mechanism is connected to the driving shaft (9) and is used for cutting the rubber pad.
2. The rubber pad extruder according to claim 1, characterized in that: The transmission mechanism comprises: A transmission wheel (11) is respectively arranged on one side of the rotating shaft (8) and the driving shaft (9) passing through the box body (7); A transmission belt (12) is arranged between the transmission wheels (11).
3. The rubber pad extruder according to claim 1, characterized in that: The cutting mechanism comprises: A driving wheel (14) is arranged at one end of the driving shaft (9); a gear (15) meshing with the driving wheel (14), the diameter and the number of teeth of which are greater than the diameter and the number of teeth of the driving wheel (14); A driving rod (16), one end of which is hinged to the eccentric position of the gear (15); A second driving rod (17) is hinged to the first driving rod (16); A connecting rod (18) is hingedly connected to the second driving rod (17); A cutter (19) is connected to one end of the connecting rod (18).
4. The rubber pad extruder according to claim 3, characterized in that: The surface of the box body (7) is provided with a sliding groove (20) which matches the cutting knife (19).
5. The rubber pad extruder according to claim 4, characterized in that: The cutter (19) is provided with a sliding block which matches the sliding groove (20).
6. The rubber pad extruder according to claim 1, characterized in that: The extrusion device (2) comprises: a conveying frame (4) fixed on the support (1); a hopper (5) arranged on one side of the conveying frame (4); a screw rod arranged in the conveying frame (4); and an extrusion motor (6) connected to the screw rod.
7. The rubber pad extruder according to claim 6, characterized in that: The rotation speed of the driving motor (13) is greater than the rotation speed of the extrusion motor (6).
